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By David S. Graham, Paul J. Axtell

Crosshole Sonic Logging (CSL) non-destructive integrity testing identified anomalous readings near the base of a 6.5-foot diameter drilled shaft rock socket. The anomaly was confirmed to be a defect by subsequent coring and core hole camera inspection. A large void and exposed rebar were visually observed in one of the core hole camera inspections. The center of the shaft was then excavated initially with 3-foot diameter tooling and subsequently with 4-foot diameter tooling as part of the remedial actions to address the defect. While excavating with 3-foot diameter tooling, the shaft defect was not encountered. Excavation with 4-foot diameter tooling revealed the defect, a significant void around the majority of the shaft circumference. The void extended radially from the circumference of the 4-foot diameter excavation to beyond the reinforcement cage to the exposed wall of the rock socket around approximately 80 percent of the shaft circumference. CSL results and observations made during remedial shaft investigation and excavation are in good agreement. The shaft defect, located primarily outside of the reinforcement cage, was effectively identified by CSL testing. Although the defect was confirmed by investigative coring, the remedial excavation demonstrates how the investigative coring could have easily missed the defect. This paper shows how CSL results compare to physical observations made during a rare opportunity to characterize the full extent and nature of a drilled shaft defect originally identified as an anomaly by CSL testing. INTRODUCTION The case history presented here pertains to a drilled shaft for a multi-shaft bridge pier in the Midwestern United States. However, the observations presented in this paper are not a result of unique site conditions or the particulars of the project. The lessons learned from this case history are applicable to almost any drilled shaft constructed in the wet. The overall length of the subject shaft is 22 feet including approximately 12 feet of permanently cased, 7-foot diameter shaft extending to bedrock and approximately 10 feet of uncased, 6.5-foot diameter rock socket. The shaft is designed to resist axial and lateral loads and considers the contributions of side and base resistance in the axial design. Six, 2-inch diameter steel Crosshole Sonic Logging (CSL) tubes are include in the shaft. The bedrock at the shaft location includes beds of sandstone, shale, and limestone. The shaft was drilled using conventional drilling equipment and tooling, and water was used as the drilling fluid. Conventional drilled shaft concrete appropriate for underwater tremie-placement was placed via a 10-inch diameter open hopper tremie.

Jan 1, 2019

By Armin W. Stuedlein, Steven R. Saye

The differences between calculated axial pile capacity and the capacity realized during and following installation has long presented a significant concern for foundation engineers and contractors. Such differences have increased in prevalence with the increased use of larger diameter steel pipe piles and the significant increase in design-build contracting. The writers present concepts to close the gap between calculated axial pile capacity and the capacity realized during and following installation of driven pile foundations, including: (1) pile set-up in plastic soils, (2) limitation of re-driving of piles after setup which serves to reduce pile capacity, (3) the use of a vibratory hammer to install piles in cohesive soils disturbs the supporting soils and reduces the pile side resistance capacity significantly, and (4) long pile installation times for open-ended piles can damage the pile side resistance. Examples are presented from practice to illustrate these concepts and to guide pile installation planning to recognize the installation impacts and either consider alternate installation approaches or to properly consider the installation impacts during design.

By Federico Pagliacci

Continuous Flight Auger (CFA) technique represents an important technological advance in the construction of piles in soft soils. The possibility of excavation under the water table with no need for drilling fluids, along with high productivity, have resulted in this technique?s becoming widespread in many countries. However, CFA technology has limitations because of its difficulty in penetrating hard layers and cross strata with cobbles and boulders. In these situations, pile verticality may be an additional problem. The Cased Augered Pile (CAP) technique consists of penetrating the soil with an auger housed in a casing. Two independent rotary heads sliding along the rig mast operate the auger and the casing. By adjusting the height of the casing shoe and auger bit according to soil type, it is possible to drill piles in very severe conditions - in the presence of cobbles and boulders - and to socket the pile into the rock. The use of a steel casing enables improved pile verticality. Therefore, the CAP technique is also used to construct secant piles to be used as diaphragm walls. The limitations of this technology are the depth, usually no more than 27 m (88 feet), and the size of the rig that supports the drilling tool, no less than 70 t (77 short tons) in working conditions. This paper illustrates CAP technology, the drilling system, and the characteristics of concrete and steel reinforcement and offers a case study of the Palermo-Carini second railway line, which used CAP to construct the new 30 km (18.6 mi) railway line, 20 km (12.4 mi) of which passes through the very congested downtown area of Palermo. More than 300,000 m (186.4 mi) of piles have been drilled in dense calcarenite formations with unconfined compressive strength of 15-25 MPa (2,200-3,600 lb/inch2), soft clay, and silt formations.

By Federico Pagliacci

Continuous Flight Auger (CFA) technique represents an important technological advance in the construction of piles in soft soils. The possibility of excavation under the water table with no need for drilling fluids, along with high productivity, have resulted in this technique’s becoming widespread in many countries. However, CFA technology has limitations because of its difficulty in penetrating hard layers and cross strata with cobbles and boulders. In these situations, pile verticality may be an additional problem. The Cased Augered Pile (CAP) technique consists of penetrating the soil with an auger housed in a casing. Two independent rotary heads sliding along the rig mast operate the auger and the casing. By adjusting the height of the casing shoe and auger bit according to soil type, it is possible to drill piles in very severe conditions - in the presence of cobbles and boulders - and to socket the pile into the rock. The use of a steel casing enables improved pile verticality. Therefore, the CAP technique is also used to construct secant piles to be used as diaphragm walls. The limitations of this technology are the depth, usually no more than 27 m (88 feet), and the size of the rig that supports the drilling tool, no less than 70 t (77 short tons) in working conditions. This paper illustrates CAP technology, the drilling system, and the characteristics of concrete and steel reinforcement and offers a case study of the Palermo-Carini second railway line, which used CAP to construct the new 30 km (18.6 mi) railway line, 20 km (12.4 mi) of which passes through the very congested downtown area of Palermo. More than 300,000 m (186.4 mi) of piles have been drilled in dense calcarenite formations with unconfined compressive strength of 15-25 MPa (2,200-3,600 lb/inch2), soft clay,

Jan 1, 2017

By Hitoshi Ogura, Koichi Kobayashi, Sadao Yabuuchi

"In Japan, most pile foundations using pre-cast concrete piles are installed by the bored pre-cast piling method, wherein pre-cast piles are installed in holes that have been excavated beforehand and filled with cement milk (term used for cement water slurry in Japan). The bored pre-cast piling method with enlarged base, in which the portion near the toe is enlarged during boring operation, is widely used because of the cost benefits and the increased vertical bearing capacity that this method offers.The EX MEGATOP method, further developed as an improved bored pre-cast piling method with enlarged base, is reported here. The features of this method are: (1) High vertical bearing capacity; (2) High degree of freedom in design; (3) Excellent workability; and (4) Friendly to the environment. In particular, high vertical bearing capacity can be obtained using nodular piles and by enlarging the area at the pile toe and shaft. This method can gave a vertical bearing capacity coefficient at the toe of a=430, more than twice the corresponding value of a = 200 of a conventional bored pre-cast pile. Moreover, the shaft resistance can be several times larger than that of a conventional bored pre-cast pile. This report gives an overview of the EX MEGATOP method, evaluation of vertical bearing capacity, and examples of application of the method.1.lntroductionMost pile foundations in Japan are installed by the bored pre-cast piling method, that is, in holes that have been excavated beforehand and filled with cement water slurry, referred to as 'cement milk'. The ""bored pre-cast piling method with enlarged base"" is frequently used. In this method an enlarged excavation is used near the pile toe to increase the vertical bearing capacity.The EX MEGATOP method is a variation of the bored pre-cast piling method. Its features include the use of nodular piles and a long, enlarged excavation. The vertical bearing capacity of the EX MEGATOP method is described in this report."

Jan 1, 2005

By Karl A. Higgins, Michael D. Venezia

The South Capitol Street Corridor Project is one of the District Department of Transportation’s (DDOT) largest projects, and is currently under construction. This case study will focus on the design of the foundation piles for the main spans of the iconic Frederick Douglass Memorial (FDM) Bridge, and will include a discussion of the foundation design evolution from an originally designed alternative foundation system (i.e. coffer dams and drilled shafts), to the current use of driven Large Diameter Open End Pipe (LDOEP) Piles. The paper will provide a discussion of the design methodology used during preliminary engineering and final design, and will highlight insight gained from the extensive load testing program completed to date. The load testing program consists of a combination of high strain dynamic testing (PDA), as well as Statnamic Load Testing on select sacrificial, pre-production test piles. Specifically, data gathered during the nearly-completed load testing program suggests the development of significant internal shaft frictional resistance within the tested LDOEP Piles. This paper will also discuss limitations of currently accepted industry design methods for predicting the capacity of LDOEP piles, a subject that is also currently being researched by FHWA. The data from this test pile program will help design assumptions for future projects. INTRODUCTION The Frederick Douglass Memorial (FDM) Bridge carries South Capitol Street across the Anacostia River in Southeast/Southwest, Washington, DC, and is owned and maintained by the District Department of Transportation (DDOT). The existing FDM Bridge is nearly 70 years old, serves as a major artery into the city, and has been classified as functionally obsolete. As a result of the condition, age and limitations of the existing bridge structure, DDOT deemed it necessary for complete replacement of the bridge. The replacement project consists of the construction of a new bridge traversing the Anacostia River, as well as the reconfiguration of the Suitland Parkway and I-295 interchanges located at the eastern terminus of the FDM Bridge. Final design and construction services for the replacement project were procured by DDOT through a Design-Build contract. This paper will focus on the driven Large Diameter Open End Pipe (LDOEP) Piles used for support of the main span of the new FDM Bridge which is currently under construction. Discussion regarding the LDOEP Pile design methodology has been included, along with commentary regarding currently available industry guidance related to design and construction of LDOEP Piles. Much insight has been gained during the mostly-completed and extensive load testing program which consists of a combination of high strain dynamic testing (PDA), as well as Statnamic Load Testing on select sacrificial, pre- production test piles. Specifically, data gathered during the mostly-completed load testing program suggests the development of significant internal shaft frictional resistance within the tested LDOEP Piles.

Jan 1, 2019

By Dharmil Patel, Michael J. Chow

"Construction progress is nearing completion at a Brownfield Site for a 100,000sf mixed-use 10 story building plus cellar for Silver Star Motors including a two-floor pre-owned Mercedes Benz showroom; high-end residential rental studios, 1, 2, and 3 bedroom apartments; and penthouses on the upper two floors. Excavation through impacted soil extended to 15ft depth. Project is approximately 7 ft north of a NYCT subway station, portions of the SOE are within inches of a 6ft diameter NYCDEP Sewer, and cellar extends below the depth of adjacent structures, requiring over 200 lf of underpinning.A complex series of earth retention systems was utilized consisting of underpinning, drilled-in soldier piles (micro-piles), timber/concrete lagging, soil anchors and inclined rakers supported by a partially constructed foundation mat. Foundation mat subgrade was approximately 4 ft below the groundwater level creating more challenges during underpinning and achieving suitable foundation subgrades. All construction was undertaken on a non-union basis.This paper describes the design, construction, and lessons learned for the multiple earth retention systems, Brownfield Remediation requirements, instrumentation, and monitoring used to manage complications of building adjacent to an active subway station, in close proximity to existing utilities, with underpinning and mat foundation installation below the water table.Results of the instrumentation program are summarized which utilized an AMTS, monitoring prisms on adjacent structures, automated seismographs, and manual NYCT surveys."

Jan 1, 2016

By Dr. Anup Kumar Mandal, Partha Roy, Shuvranshu Kumar Rout, Dipak Mandal, Biswajit Das

Installation of a new scalping station with bunker, apron feeder, scalping screen, ramp -retaining wall and approach bridge was planned in an existing integrated complex of phosphate fertilizer at a remote place in West Africa. Rock phosphate ROM, transported from mines by a combination of 100 Ton and 150 Ton dumper, would be fed to a steel bunker having capacity of 180 m3. Different options were studied for retaining wall at the junction of ramp and approach bridge. Initially options with conventional RCC Retaining Wall, Gravity Retaining Wall with Precast Concrete Blocks and Reinforced Earth walls were studied. Option with Reinforced Earth was selected as this option was much more cost effective compared to other options. But real engineering challenges cropped up when competent execution contractors were not available nearby the site. To minimize the cost, an innovative option with Stepped Retaining wall was then studied. Geotechnical parameters of native soils, selected for the construction of the approach ramp were determined and it was found that with available poor geotechnical parameters of the native soils, design of stepped retaining wall would not be feasible with respect to available bearing capacity, subjected dead load, live load, operational load and earth pressure. A conscious effort was then made to make the design feasible by improving the geotechnical parameters of the retained earth of ramp near the retaining wall. In view of that, mix design with locally available materials like Silexite, Sand, Laterite, Gravel and Silt at different proportions was made and samples were tested in the laboratory to determine relevant geotechnical parameters. Based on the test results, a suitable mix was selected that had high shear strength, enhanced bearing capacity and improved coefficient of earth pressures. Design of stepped retaining wall was then made with the selected construction materials and construction completed. The plant was successfully commissioned in December. 2021.

Sep 1, 2022

By Dale Berner, Michael O’Sullivan

"This article focuses on lessons learned from innovative designs including in-the-wet construction methodology and modified foundation conditions, for two United States Army Corps of Engineers (USACE) megaprojects. Olmsted Dam FoundationThe over $2 billion Olmsted Dam on the Ohio River is currently under construction 16 mi (29.6 km) upstream from the confluence with the Mississippi River. The project is under the jurisdiction of the Louisville District of the USACE. It will consist of an 800 ft (244 m) long tainter gate section, a 1,400 ft (427 m) navigable pass, two boat abutment sections, a fixed weir section, and upstream and downstream scour protection. The Olmsted Dam and its two 1,200 ft (366 m) locks, which were built in 2002, will eventually replace both Locks and Dam #52 and #53, both built in 1929, and thereby bring significant benefits to the Ohio River navigation system.In 2002, the Jacobs/COWI JV completed the design of the dam; which was an engineering challenge for several reasons. A significant consideration was its proximity to the New Madrid Fault, which could impose an 8.4 Richter scale seismic event on the structure, which is located in an area of potentially liquefiable alluvium. The extensive seismic analysis performed by the designer included a response spectra analyses, lateral pushover analyses of pile foundations, hydrodynamic added masses, pile group effects, and the development of kinematic motions as a result of the soil-pilestructure interaction."

Jan 1, 2016

By Paul Suver

The closed loop standing column well (CLSCW) system uses a closed circuit of water to develop the same thermal heat exchange characteristics that are achieved from traditional open circuit standing column well that uses the ground water directly. Pipe pile and pipe anchor foundations can be used as CLSCW components for ground source heat exchange. New data gathering and analysis techniques and equipment installed in the heat pumps allow any mechanical engineer to design the system without specialty engineering equipment and certifications.

By Andhra Pradesh, Nagarajkumar B. V

As a part of Mumbai City Mega Drinking Water Project at Amar Mahal Tunnel-1 Ghatkopar East Mumbai, drinking water tunnels were proposed by MCGM from Amar Mahal to Trombay reservoirs, Amar Mahal to Wadala and further up to Parel. The pipeline has to be underground and laid at a depth of 5.5m. The initial proposal was to provide sheet piling to enable the safe excavation and installation of underground pipeline. However, installation of sheetpiles was practically not feasible due to the existing soil strata for driving the sheet piles. Hence, it was proposed to install micropiles instead of sheet piles. In this paper we discuss about the purpose, basic design, detailed design approaches and actual work implementation of micro pile with temporary struts for shoring protection works in this project.

Sep 1, 2022

By Fawad S. Niazi

Analysis of deep foundations in terms of axial capacity has been a topic of great interest in the soil-structure interaction problems. Soil behavior is governed by a series of complex stress-strain changes that occur during pile installation and subsequent loading. Owing to the difficulties and uncertainties on the basis of the soil strength-deformation characteristics, one of the most frequently followed design practice is to refer to the formulae correlating directly the pile axial capacity components of unit base resistance (qb) and unit shaft resistance (fp) to the data collected from cone penetration test (CPT), i.e. to the tip stress (qc or more proper qt), sleeve friction (fs), and shoulder pore water pressure (u2). The elementary basis for such formulations has been the idea of considering cone penetrometer as a mini-pile foundation. This has resulted in plethora of correlative relationships in the past over 60 years. Such correlations, although empirical, have been worked out on the basis of load test results from both instrumented and un-instrumented full scale piles and are able to accommodate many important variables. A quick review of the evolution process and development of such design formulations is presented with a view to propose recommendations for future research directions, where the latest version of CPT i.e. seismic piezocone test (SCPTu) can be used to advance from capacitysingularity to the complete axial pile load–displacement (Q–w) response.

Jan 1, 2013

By Marcelo Chuaqui

We certainly have the data to back calculate it. I must admit that I haven't, at the moment my priority is not on what is the stiffness of the jet grout but is making sure that the jet grout is really there. It's a bit like what Stuart Littlejohn was talking about this morning in terms of grouting on the dams a small window causes a big problem so it's having the jet grouting there at all, at the moment must have been my focus rather than just what is the stiffness once you've got it there.

Feb 10, 2003

By Paul Suver

"The closed loop standing column well (CLSCW) system uses a closed circuit of water to develop the same thermal heat exchange characteristics that are achieved from traditional open circuit standing column well that uses the ground water directly. Pipe pile and pipe anchor foundations can be used as CLSCW components for ground source heat exchange. New data gathering and analysis techniques and equipment installed in the heat pumps allow any mechanical engineer to design the system without specialty engineering equipment and certifications.CLSCW Description:Closed end steel pipe of varying outer diameter (O.D.) is installed by various technologies at varying depths depending on subsurface geology. The wells are arranged as stand alone wells or in groups joined in parallel or in series or in a combination of both. These pipes may also serve a dual function as foundation supports, deep foundation pile, anchors or earth retention components. These wells are then internally coated to minimize corrosion. The wells are then plumbed and capped to create a vessel equipped with a supply and return water line.The stand alone well or group of wells is then used as a ground heat exchanger for a ground source heat pumps located in or around the building.The ground source heat pumps provide heating and cooling to the building either with a traditional ducted distribution system or with radiant heating and cooling. These systems can reach efficiencies three times greater than traditional gas fired heat sources and five times greater than traditional air conditioning sources."

Jan 1, 2017

By Matthew C. Janes, Mark C. Spence

"A former coal gasification site next to Rock Bay in Victoria, BC, Canada required a barrier to permit dewatering and excavation of the bay and surrounding property. The adjacent property owners had stringent requirements at the boundaries of their properties. Isherwood Geostructural Engineers designed a temporary steel sheet pile (SSP) water retention structure and excavation shoring system along the perimeter of the site. The project involved challenging geotechnical conditions in soft clay soils and a multi-faceted construction staging plan involving the diversion of two large storm water outfalls that drained into the bay. Despite a well-conceived design and construction plan, unexpected site conditions and delays led to significant changes in design and construction approach. Employment of the Observational Method and on-the-fly geotechnical investigation were instrumental in maintaining project momentum and schedule. The paper presents the geotechnical and geostructural design details and construction events as they transpired, highlighting the key issues, discussions and lessons learned.INTRODUCTIONFor over 100 years, the Rock Bay Site, in Victoria, British Columbia, Canada, had a legacy of contamination left behind from previous industrial activities. The site was the former location of a coal gasification plant that was in operation from 1862 to 1952. The site was also an infilling location for a nearby tannery and sawmill. The remediation of the Rock Bay Site involved the excavation and replacement of approximately 300,000 tonnes of contaminated soils on Transport Canada’s property. The project commenced in 2004 and has occurred over several phases on multiple properties. In the third and final phase of the project, a temporary steel sheet pile (SSP) excavation shoring system and ocean barrier wall – required to seal off the bay – was employed to enable disposal and replacement of approximately 90,000 tonnes of contaminated soils from the shoreline and base of the bay."

Jan 1, 2016

By Marcus Daubner

This paper explains how BAUER Spezialtiefbau GmbH uses digital methods on projects - starting from work preparation to completion of works. More precisely, the advantages of BIM-based planning during work preparation and the automated and structured data management - both machine production data and the manually recorded quality-relevant reports - during execution phase are displayed. In this context, the benefit of the digital twin to optimize processes, to reduce defect costs, for a more effective reporting sys-tem, and the further usage of as-built information in the BIM or GIS process is described.

Sep 1, 2022

By Charles G. Crans, Naresh Gurpersaud

"Toronto’s Union Station, a National Historic Site occupying an entire city block, is the busiest commuter rail transportation hub in Canada. An extensive project is being undertaken to revitalize Union Station while maintaining the historical significance of the building and minimizing disruption to commuters. A significant stage of the revitalization involves excavation indoors, to a depth of up to 5.5 m below the existing floor level to create space for a new transit concourse and a new lower-level pedestrian retail concourse. A hybrid excavation support system utilizing micropiles as soldier piles was constructed over an 18 month period between 2010 and 2011.Development and testing of connections between the micropiles, shotcrete facing, lagging, walers, and tiebacks presented significant challenges. The existing viaduct structure was constructed in the 1920’s on land reclaimed from Toronto Harbour, so there was significant (and ongoing) uncertainty with respect to buried obstructions including relic timber wharfs and abandoned steel and timber piles. Collectively all these conditions precluded the use of conventional methodology; new techniques, installed using modified equipment, and for the first time in the Greater Toronto Area, were required.Details of the existing site conditions, installation challenges, design, construction and performance of the hybrid excavation support system inside this historic structure are presented.INTRODUCTIONUnion Station in Toronto, Ontario is the busiest passenger rail facility in Canada, with 65 million passengers annually and an average of 200,000 passengers each day. Construction of the station was completed in 1920. It has been designated a National Historic Site of Canada and inducted into the North America Railway Hall of Fame in the Facility and Structure category.The Union Station Revitalization Project (USRP) was tendered in 2010 and awarded as a 6-year, $450M construction management / trade contract package. Included was a large scale grade reduction, referred to as “The Dig Down”, to create two basement levels and this required extensive excavation support constructed entirely indoors within the active station setting."

Jan 1, 2017

By Richard Berry

The spacing of grout injections is typically about 2 to 2 V½ meters if the purpose of the grouting is densification of the in-situ soils. Hole spacing will vary with the in-situ soil properties and the grout injection rate; faster rates requiring closer hole spacing.

Feb 10, 2003

By Ronald D. Boyer

"Early in the design stage of Meadowlands Xanadu, the client’s project director informed me that “after construction, nobody is going to come to Xanadu to see the foundations.” My response was, “Well, that’s good, because the only reason someone would come to see the foundations is if there is a problem with them.” The client’s real message was clear: the money for the project would be better spent on architectural design components and interior finishes that would attract high-end tenants and entertainment seekers. The foundations, however, were challenging. The sheer size of the Xanadu development, the varying depths to rock, the loading conditions associated with the different structures, and the construction sequencing required the use of multiple deep foundation types and specialty foundation contractors. Xanadu, when completed, will consist of over 2.5 million sq ft of entertainment venues, restaurants and retail stores; America’s first i n d o o r s n o w dome; North America’s tallest (287 ft high) Ferris wheel; and four parking decks. Finished grades for Xanadu were essentially within about 1 to 2 ft of existing grades at the site, except for a 5 acre wetlands area, which received about 8 ft of new fill. Before the current construction, the approximate 75-acre Xanadu site was occupied by the Continental Airlines (now Izod) Arena, on-grade parking lots and the wetlands area. The Arena property is part of the New Jersey Sports and Exposition Authority (NJSEA) Meadowlands Sports Complex, which also includes Giants Stadium and the Racetrack, and is located in East Rutherford, N. J. Subsurface ConditionsThe site subsurface conditions include fill materials underlain by organic silt and peat (former marsh deposits or “meadowmat”), varved clay, glacial till and shale bedrock. The Xanadu site had been a marsh until the Sports Complex was created by filling in the early 1970s. The fill consists of dredged materials from Lower New York Harbor imported by hydraulic pipeline from the Hudson River. The fill also includes “historic fill,” defined as nonindigenous material deposited to raise the topographic elevation of a site, such as construction debris and other nonhazardous solid waste, and was generally encountered in thicknesses ranging from 8 ft to 18 ft. Within the previously developed portion of the site, a layer of marsh deposits consisting of peat and organic silt was encountered beneath the fill in thicknesses ranging from two ft to seven ft. Within the existing wetlands area, the marsh deposits were up to 10 ft below existing grade. The varved clay stratum was six ft to 36 ft thick. The depth to shale rock increases from approximately 15 ft near the west side of the site to approximately 80 ft near the south side. Groundwater was tidally influenced and varied from about 6 to 12 feet below both existing and proposed grade."

Jan 1, 2009

By Michael E. Ameel

The vibrated beam method of installing a vertical barrier wall is one of the least applied techniques, yet given certain site conditions and constraints, it is a cost-effective and proven method of controlling lateral groundwater flows. A recent full-scale application of this technique demonstrated its usefulness at an active manufacturing facility located in Northern Wisconsin. At this site, a 3,233 foot long cutoff wall was keyed into an underlying bedrock, which was located an average of 40 feet below the ground surface. Using a slag cement-clay based slurry, a 1E-7 cm/sec or less, nominal 4-inch wide cut-off wall was constructed using the vibrated beam method. Challenges included working around an active manufacturing facility with minimal access to the work area; installing the wall through a very dense glacial till; minimizing soil excavation volumes of potentially impacted soil; and, working around and adjacent to numerous active utility lines without impacting the facility operations. At utility locations, the vibrated beam wall was supplemented with a jet grout panel wall, without the need to bypass or otherwise interrupt any of the plant?s utilities. Quality control consisted of the monitoring and measuring of slurry parameters, survey control, and real-time monitoring and documentation of all critical barrier wall installation parameters. A vibration monitoring plan was also implemented to measure vibrations at utilities and adjacent facility structures. Proper equipment selection, significant up-front planning and close coordination with the facility resulted in a safe and successful project. The work was completed ahead of schedule during the 2009 construction season.

Jan 1, 2010