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By Donald Deardorff

"Helical piles often rely on the final installation torque for ultimate capacity verification. When helical piles are designed using traditional bearing capacity equations for deep foundations and field monitored for a specified final installation torque, a factor of safety equal to 2 is often allowed for the design. One of the more common methods of determining torque during helical pile installation is by correlating the differential pressure across a hydraulic gear motor to a torque. Most drive head manufacturers provide multipliers to convert differential pressure to torque for different drive head models. These multipliers are based on theoretical torque equations and vary with the planetary gear ratio, hydraulic gear motor displacement and drive head efficiency. Drive head manufacturers show a linear fit between the differential pressure and output torque with no scaling effect. Previous drive head testing performed by the author has confirmed that the drive head differential pressure to torque relationship is generally linear however there is a scaling adjustment needed. This results in a variation of multipliers across the differential pressure range for a given drive head.Eight hydraulic drive heads from three manufacturers were field tested by Foundation Supportworks, Inc. to compare the torque versus differential pressure curves with varying installation equipment, hydraulic line sizes and hydraulic flow rates. Differential pressure was monitored using three methods including pressure gages, PT-Tracker and an Ashcroft AT-100. Flow and temperature was measured using a Webtech system analyzer. Torque was measured using a Pro-Dig in-line torque transducer, a TruTorque indicator and a Chance Mechanical Dial in-line torque indicator. The current testing indicates that a change in installation equipment and/or a change in hydraulic flow rate may affect the torque versus differential pressure curve of a given drive head. The results of this testing also show that some of the methods for determining torque during helical pile installations may be unconservative, thereby resulting in safety factors less than required."

Jan 1, 2017

By Jakub Szary

Excavation and shoring adjacent to the above-grade Gilmore train station and elevated guideway was undertaken in 2019. A perimeter secant pile cut-off wall was constructed to a depth 37 m (121 ft) below ground surface consisting of 1.0 m (3.3 ft) diameter drilled piles spaced 750 mm (2.5 ft) on-center, tied back with soil anchors, and reinforced with W610 steel sections every 4th pile. A bracing/jacking system was also constructed to support 3 free-standing guideway caissons within the excavation. An automated instrumentation program was installed to monitor movements of shoring walls and train infrastructure in real time and consisted of a robotic total station, inclinometers, tiltmeters, strain gauges, extensometers, and anchor load cells. Baseline monitoring was able to establish diurnal and seasonal movements within the structure, strongly correlated with temperature. The system actively monitored various shoring elements and train infrastructure in real time and alerted the project team when values exceeded predetermined threshold values. Remote reconfiguration of the automated system allowed for more frequent monitoring during jacking of Pier 29 in March 2022. Monitoring data was in agreeance with on-site manual surveying results and jacking dial gauges, and proved to be a reliable monitoring system for construction applications.

Sep 1, 2022

By Miguel E. Ruiz, America L. Fernandez, Miguel A. Pandon

"Post-grouted drilled shafts (PGS) are a deep foundation system in which grout is injected at high pressure throughout the tip after the drilled shaft has been installed. Pressure grouting of drilled shaft tips can significantly increase the ultimate capacity and stiffness of drilled shafts. Conventionally constructed drilled shafts usually require higher axial deformation to develop the available side friction and the tip resistance simultaneously. They also tend to have higher tip compressibility and reduced end bearing capacity due to disturbance at the bottom of excavation during drilled shaft construction. PGS foundations have been found to be a cost-effective solution to compensate for this capacity reduction and/or compressibility increase. PGS construction procedure counterbalances tip compressibility and end-bearing capacity reduction. The tip grouting also has a pre-stressing effect over the shaft side friction since the drilled shaft tends to move upwards during the pressure grouting of the tip. After grouting, a bulb tends to form at the pile tip pre-compressing any disturbed material and, in certain cases, increasing the tip area, thus increasing shaft tip capacity.PGS load-settlement predictions using a load transfer approach are presented in this paper and compared with corresponding load test data. The paper also presents the main findings of load transfer analyses that were carried out to investigate the potential different factors that may be contributing to the observed improved performance of PGS over conventional drilled shafts. Results show that the two main factors, that may have a significant contribution on the overall performance of the foundation by increasing its ultimate capacity at any given level of settlement, are the stress-reversal of the skin friction and the formation of a grout bulb at the tip. The grout bulb tip contributes primarily through the increased tip area and to a lesser extent through increased stiffness and strength of the soil in the vicinity of the pile tip."

Jan 1, 2005

By Gerry Houlahan

The east span of the 3.5 km long SF-Oakland Bay Bridge is supported by different types of foundations along its span. Starting from the west, its first 460 m section comprising twin concrete box-girders is supported by sands and rock on Yerba Buena Island. A 620 m long steel suspension span then bridges a 25 m deep channel that is formed in sediments overlying rock. Twin concrete box girder structures, each 2.4 km long, complete the stretch over the remainder of San Francisco Bay to the engineered earth fill landing at its east end. For most of its length, the Skyway bridges water 3 to 10 m deep over soft surficial Young Bay Mud. The foundation types include spread footings with hold-downs, steel and concrete piles that are set in drilled rock sockets up to 3 m in diameter and 2.5 m diameter steel tubular piles driven to penetrations of up to 100 m. The design and construction-related considerations are presented. The different foundation types, influences of the site geology and earthquake demands on the substructures are discussed. The seismic motions of the bridge superstructures and substructures, as well as the depth-varying soil motions, influenced the foundation design. Together with performance-based design criteria, including post-earthquake footing displacement limits, these seismic demands influenced various aspects of the foundation design, including the use of battered and vertical piles.

Jan 1, 2013

By Takeo Asanuma, Sachihiko Tokunaga, Hirofumi Taguchi, Yasuhiro Ootsuka, Yosuke Tanaka

The Cement Deep Mixing Method (CDM Method) is a ground improving method that has been used for mainly offshore sites to strengthen the soft ground below the sea bottom by injecting and adequately mixing cement slurry with soft soil into the ground to form a ground-improving column. In recent years, the CDM Method has increasingly been adopted for ground- improving work as part of liquefaction countermeasures and earthquake-resistant reinforcement in the shallow waters of river mouths and inland waters. In consequence of that, a pontoon-mounted CDM Method (CDM- FLOAT Method) has been developed for shallow waters, which is equipped with a land-type mixing machine combined with system management equipment and a tide level-based control function. This CDM-FLOAT Method can be deployed at work sites where the conventional offshore-use CDM barge cannot be employed. This report describes the CDM-FLOAT Method and the scope of applications together with construction work procedures, and a representative case of use of the CDM-FLOAT Method is introduced as an example of earthquake-resistant reinforcement of the existing embankment of a canal.

Jan 1, 2015

By Danny Déry-Chamberland, Peter Bowman, Michael Byle

"The Barrage des Quinze dam is a concrete sluice dam consisting of 19 spillway sections, each of which is approximately 7.6 metres wide and 14.5 metres deep. Rehabilitation efforts being performed on the dam including demolition and improvement of the roadway and spillway sections and grouting to mitigate underseepage. Initially, conventional cement grouting was attempted and was successful in 14 of the spillway sections, but unsuccessful in 5 of the sections due to the high water flows which washed the grout away. The removal of the roadway and portions of the piers during construction temporarily reduced the stability of the structure limiting grouting pressures that could be applied. This and the substantial high water flows (leakage) beneath the dam between the concrete/rock contact and within fractures in the upper rock formation created a challenging situation to create a cutoff.A grouting solution was developed that involved implementing several different grouting methods and materials including balanced high mobility grouts (HMG); low mobility grouts (LMG); polyurethane grouts; and sodium silicates. Because of the critical scheduling for the work, multiple approaches were planned and made available on site so that the work could proceed with the best technology with little, if any, time loss. The end goal of the grouting program was to create a seepage cutoff beneath the 5 sections of the dam in a stepwise process. The initial step was to fill the large openings and create a grout barrier to reduce the high water flow. The second step was to seal the contact between the base of the dam and the bedrock; and the third step was to complete closure by grouting a deep grout curtain into the underlying rock. Other features of the work included an extensive grout mix testing program, water pressure testing, borehole camera survey, and monitoring of the grout injections."

Jan 1, 2016

By Salim Mezazigh

Usually different methods for designing a single pile submitted to a lateral loading are available. They are based on theory of elasticity with the parameters E,v or subgrade reaction method using the p-y curves. The subgrade reaction methods are commonly used. They allow determining the efforts exerted along the piles and their corresponding displacements. Before any design the reaction curves P-y must be well defined for each foundation soil layer. These curves link the pile horizontal displacement y to the subgrade reaction of soil P. Different in situ tests such as the static penetrometer or the pressuremeter give a possibility to get the P-y curves in the case of a single pile installed in sand with an horizontal surface and statically laterally loaded. These ideal conditions are not always respected on the site around the pile if appear slopes, embankments, or buildings... The behaviour of such configurations of piles is more sophisticated due to the proximity ( slope, embankment, earthworks, buildings,..). A research program has been conducted to determine the influence of a slope on the P-y curves by centrifuge modelling. The centrifuge tests constitutes an experimental approach allowing parametric studies in respect with similitude laws in geotechnique. Before all, repeatable tests have demonstrated that the test conditions, the instrumentation equipment and the installation method for piles are well controlled. By this way, the obtained results from centrifuge tests can be transferred to the prototype i.e. the in situ piles. Many tests have been performed on piles in sand to determine the influence of a pile on the p-y curves. The main objective is to give for practice some coefficients to apply to p-y single pile curve to take into account the proximity slope effect. Here the experimental set up is described and in particular the proximity slope effect is discussed. Deduced subgrade reaction reduction factors are proposed for piles in sand under lateral loading.

Jan 1, 2002

By K. C. Foye

Use of load and resistance factor design (LRFD) of foundations is growing, from offshore applications to bridge applications and beyond. The development of load and resistance factors for design has traditionally relied on calibration to traditional factors of safety. This technique, however, offers little insight into the challenges of pile design. This paper discusses an approach to LRFD factor development that seeks to isolate the various sources of design uncertainty. Using this approach, reliability analysis is used to develop resistance factors for the design of driven pipe piles in sand. These findings shed light on many aspects of the ongoing discussion of how LRFD can be successfully applied to pile design.

Jan 1, 2008

By Kimberly Martin

The EFFC/DFI Carbon Calculator provides the deep foundations industry the opportunity to be a leader when it comes to carbon reduction. This tool was created 10 years ago in an extensive effort by the European Federation of Foundation Contractors (EFFC), DFI, member organizations and Carbone 4, a consultant with ex- perience in life cycle assessment. The tool was born out of the fact that governments and clients were asking for embodied carbon information for foundation systems, and that in- dividual companies were building their own calculators to meet these requests. To help all member organ- izations achieve compliance, and to have a sector-specific tool that is certified to the prevailing standards, EFFC and DFI agreed to partner to create the carbon calculator, which is: Excel based and, therefore, easy to learn and use Updated on a regular schedule Certified to ISO 14067, GHG Protocol and PAS 2050 Free and available for anyone to use Even though this tool is free and easy to use, most projects in the industry do not have a carbon calculation performed. The case to use the calculator is more obvious for members in places like Europe where there are stricter reporting standards and government work can be driven by sustainability over cost. In North America this is not the case, yet. Without directives from clients and governments, what can compel the industry to start regularly using this tool and care about the carbon emissions of projects during design and construction?

Nov 1, 2022

By Gilbert R. Tallard

"Pouring deep foundations by the tremie pipe method is nowadays such a common process that it has becomes an unspecified practice. Means and methods are almost entirely at the contactor’s discretion. A variety of practices are permitted and seldom associated with the discovery of abnormalities and areas of random defects in concrete. This writer wishes to call the attention of stakeholders to the initiation details of the tremie pour operation.KEYWORDSINTRODUCTIONThe advent of slurry as a means of shoring an excavation of relatively small cross section but of possibly great depth has become part of state of the art in foundations construction, with the substitution of said slurry by concrete to provide the structural end product element through the use of tremie pipes. In appearance, there is nothing more simple than pouring concrete into a tremie pipe through a hopper after the basic work has been done i.e. the excavation or drilling, the cleaning of the slurry, the placement of the reinforcing cage, then the tremie concrete pour is almost a reward for a successful achievement. Force of habit has removed the awareness on the process fundamentals for initiating the pour; a variety of practices used call for a review and a reassessment as a means of reducing construction defects that may result from flawed practices, and and especially we are pouring deeper holes. This writer intends to address this issue focusing both on the drilled shaft and the diaphragm wall industries.TREMIE PIPES AND HOPPERSA tremie pipe diameter needs to be sufficiently large to allow the rapid descent of concrete with a minimum of friction loss and avoiding possible bridging in relation to aggregate size. Impervious joints between pipe sections are essential to prevent slurry “raining” over the concrete which can cause concrete segregation pockets and possibly plug the pipe with damaging consequences. That tremie pipes be long enough to reach the bottom may be self-evident but poorly written specifications can be erratic on that subject and seldom specific in terms of inches. A standard pipe of 10 inches is well accepted throughout the foundations industry; double O rings and spline joints are common and function well if properly maintained. However the practice to cover the joint with the ineffable duct tape indicates that all is not always well with this detail. Also, spline cables may shear in case of very long tremie pipes causing the separation of the tremie pipe requiring a restart in midstream with another probable source of inter mixing of concrete and slurry with subsequent defects."

Jan 1, 2017

By John G. DiGenova

The Allwell Center Ice Arena at Plymouth State University, Plymouth, New Hampshire is located in the flood plain of the Pemigewasset River. To maintain the arena near the level of the surrounding area, foundation design required use of uplift elements to resist hydrostatic loads caused by frequent flood conditions. Soils beneath the arena consisted of very loose to medium dense alluvial deposits overlying thick glaciolacustrine deposits. Bedrock was encountered at depths of 115 feet (35 m) or more. A mat foundation with a sealed building system was developed for the arena to guard against flood events. Several alternatives were investigated to provide uplift capacity for the mat foundation, including the Rammed Aggregate Pier® (RAP) system, driven precast-prestressed concrete piles, driven H-piles, and deep drilled soil/rock anchors. Evaluations indicated that the most cost effective uplift solution was a tension RAP system that developed uplift resistance in the shallow alluvial deposits. A total of 344 55-kip (245-kN) capacity RAP elements were required for the project. The RAPs were designed to resist tensile loads using threaded steel bars. Dual corrosion resistance was provided to the uplift elements by including sacrificial steel and galvanizing the oversized bars and connection plates. A pre-construction test program was conducted on RAP elements drilled to a depth of approximately 25 feet (7.6 m) and installed using various shaft construction procedures and materials. Ten test piers were constructed and six were tested to verify that the piers could resist 200 percent of the design load with measured deflections of less than 1 inch (25 mm). The RAP system also provided improved bearing conditions for the perimeter wall and mat foundations by densifying and stiffening the upper alluvial soils.

Jan 1, 2011

By Bidjan Ghahreman

A total of 120 micropiles were constructed for foundations of a new selective catalytic reduction (SCR) unit in a coal-fired power plant east of Kansas City, Missouri. Construction was performed under restricted overhead conditions because of the existing facilities. The subsurface profile included about 70 feet of overburden composed of granular fill, stiff to very stiff cohesive material, medium dense sand, and very dense gravel. The bedrock was composed of alternating layers of shale and claystone (weak rock) and limestone (strong rock). It was decided that the bond zone would be entirely in the bedrock. The design rock profile along the bond zone was composed of 10 feet of shale and claystone underlain by 10 feet of limestone, which in turn was underlain by shale and claystone. To achieve the design compression and uplift capacities of 100 tons and 60 tons, respectively, a length of 23 feet was determined for the bond zone. Compression and uplift load tests were performed to verify the design. IBC-2000 elastic line, Decourt (1999) extrapolation, and Chin-Kondner extrapolation were used to interpret the load test results. The interpretation of load test data indicated that both compression and uplift capacities far exceeded the respective design loads. Spring constants of 397 tons per inch (T/in.) (in compression) and 290 T/in. (in uplift) were estimated from load tests at respective design loads. During the compression load test, no sign of creep was observed after the applied load was maintained at the design load (100 tons) for two hours.

Jan 1, 2009

By I. D. Dayal, Anil Kumar Jain

"Cutoff walls are frequently used to slow down or prevent seepage of water through and/or around dams. Cutoff wall is a type of seepage barrier structure designed to reduce the flow of water underneath temporary or main dam. There are number of techniques for the construction of cutoff walls including concrete, Jet grouting and permeation grouting. NHPC LTD, a premier Govt. of India undertaking has been instrumental in the hydropower development within the country & in nearby countries like Nepal & Bhutan since last four decades. NHPC LTD has completed more than 20 hydro-electric projects with total installed capacity of 6587MW (including capacity addition by JV- NHDC). In all these projects, different types of dams and spillways were constructed in not so benign to extreme challenging geological set up. There has always been challenge associated with the temporary diversion works. The project sites sometimes incur huge river bed excavations in case of concrete gravity dam founded on rock foundation at large depth. The challenges for minimizing the seepage have been well taken care by constructing the dedicated seepage barriers. The construction of cut-off walls have progressed from “conventional continuous trench backfilled with conventional concrete or plastic concrete” to “grout curtain”, to “jet grouting” to the “concrete cut-off wall” , the last being the most sophisticated & credible seepage barrier.The efficiency of the cut-off walls are monitored by the seepage quantity observed (reduction of the seepage flow), uplift pressures or exit gradients after construction of cut-off walls. For construction of the main concrete dam, required space is created by the river bed excavation for placing the dam foundation on sound rock. Sometimes there is deep river bed excavation from 30 to 40 m depth or even more as per the available rock profile. Temporary coffer dams are constructed for diverting the river flow through diversion tunnels / channels etc. In deep river bed excavation; there are high chances of the significant seepage through the coffer dam foundation / river bed material due to high hydraulic gradients. Seepage and piping are the main causes of the failure / damage of the temporary coffer dams. If the seepage quantity is too high, then it becomes difficult to handle it by dewatering in the dam pit. Dam concrete is required to be placed unhindered to have a monolithic construction of dam blocks & to have faster construction in the working season. Cut-off walls increase the seepage path considerably thus reducing the exit gradient and further reduction of the seepage thus helping in maintaining the seepage free area for working."

Jan 1, 2016

By Dharmil Patel, Michael J. Chow

"Construction progress is nearing completion at a Brownfield Site for a 100,000sf mixed-use 10 story building plus cellar for Silver Star Motors including a two-floor pre-owned Mercedes Benz showroom; high-end residential rental studios, 1, 2, and 3 bedroom apartments; and penthouses on the upper two floors. Excavation through impacted soil extended to 15ft depth. Project is approximately 7 ft north of a NYCT subway station, portions of the SOE are within inches of a 6ft diameter NYCDEP Sewer, and cellar extends below the depth of adjacent structures, requiring over 200 lf of underpinning.A complex series of earth retention systems was utilized consisting of underpinning, drilled-in soldier piles (micro-piles), timber/concrete lagging, soil anchors and inclined rakers supported by a partially constructed foundation mat. Foundation mat subgrade was approximately 4 ft below the groundwater level creating more challenges during underpinning and achieving suitable foundation subgrades. All construction was undertaken on a non-union basis.This paper describes the design, construction, and lessons learned for the multiple earth retention systems, Brownfield Remediation requirements, instrumentation, and monitoring used to manage complications of building adjacent to an active subway station, in close proximity to existing utilities, with underpinning and mat foundation installation below the water table.Results of the instrumentation program are summarized which utilized an AMTS, monitoring prisms on adjacent structures, automated seismographs, and manual NYCT surveys."

Jan 1, 2016

By Gianni O. Chieruzzi

A 400 MW, gas-fed power plant on floating piles and piled raft foundations was constructed in the Province of Moskovskaya, Russia in 2008. The subsurface is characterized by fill underlain by loose to medium dense alluvial deposits, with peat and clay interbeds, a stiff to hard, highly plastic, silty clay stratum of glacial origin, and a stratum of very dense, varved interbeds of sand and silt. More than 800, drilled concrete piles were constructed at the site. The pile length ranged from 15 to 23 meters below existing surface grade, and the pile diameter ranged from 0.9 to 1 meter. Initial analyses by others predicted total power plant settlements of 3 to 4 cm when subjected to the permanent loading conditions. Under a peer review process for the equipment supplier, subsurface investigation and testing were performed to verify the consolidation parameters used for foundation design of the power plant foundation. The parameters obtained in this investigation were used in the 3-D finite-element model ELPLA as inputs for the settlement analysis of the turbine building and power island. The ELPA analyses predicted settlements on the order of 7 cm over a period of 30 years. The actual settlements after two years of monitoring were compared against the model predictions. The rate of settlement and the recompression index were both underestimated in our model. The measured settlements have enabled us to calibrate both of these model parameters so that the model better matches the data.

By Denton A. Kort

Historically the visual examination of drilled shafts to determine shape was typically done under dry conditions. Many engineers believe that by using a dry method of construction, the question of shape is minimized because they can visually examine the excavation. In fact, test data suggests that slurry stabilized shafts tend to perform better than similarly constructed dry shafts. Clearly, the uncertainty of the shaft shape is magnified when constructed under slurry. Recent advancements have allowed a mechanical caliper to determine shape in wet conditions, but can be limited by certain shaft anomalies. New sonar technology can determine shaft shape, volume and verticality. The value of sonar technology to the geotechnical and foundation industry at large in terms of quality assurance for clients/owners and quality control for drilled shaft contractors is significant. This presentation will discuss the development and process of sonar calipering technology as it relates to the geotechnical and deep foundation industry. Sonar calipering results presented may include images from the following types of projects: slurry walls, bridge piers, cofferdams and secant walls. The results identify shaft anomalies in a variety of slurry environments, from water and polymer mixes through mineral slurries. Real-time in-situ images and CAD drawings will be presented illustrating the advantages of good caliper data taken during construction. This presentation will appeal to the geotechnical and structural engineers, as well as those supporting the deep foundation industry at large.

Jan 1, 2007

By Aly M. Mohammad

The design of large diameter drilled shafts in weathered rock has always presented a challenge to the foundation engineers. Degree of weathering and load transfer mechanism through the rock are essential elements required for the design. From the Contractor's perspective specifying the right equipment and estimating the rate of drilling in the weathered rock are key elements for successful construction. The Delaware River Tramway Project has provided an opportunity to address the design and construction of drilled shafts in weathered rock. The Tramway, supported by twin 300-foot towers, will shuttle eight-person gondolas across the Delaware River in about four minutes. Each tower, founded on four high capacity drilled shafts, is designed to resist large axial and lateral loads. At the New Jersey tower, each 7-foot diameter shaft extends 145 feet deep and terminates in weathered Mica Schist. The shafts are situated in the Delaware River where the mud line is approximately 20 feet below Mean Low Water. Below the mud line, there exists a very soft, 20-foot thick layer of organic silt, followed by a 40-foot thick dense sand stratum. Below these sand and silt strata, a 70-foot thick layer of weathered Mica Schist underlies the entire site. Both skin friction and end bearing in the weathered rock stratum were utilized in the analysis to compute the axial capacity. AASHTO and the PennDOT design methodologies were utilized independently during design of the drilled shafts to verify the design. The drilling of large diameter drilled shafts embedded into weathered rock and situated in a marine environment provided a unique challenge in the construction. A permanent steel casing was installed for a specified depth and proper equipment was used to drill and keep the shaft open through the weathered rock. In addition, a 5000 kip Osterberg load test was performed on one shaft to verify design assumptions and confirm the shaft capacity. The results of the test were utilized to establish load transfer characteristics within the weathered rock and to develop foundation design parameters to be used for the remaining shafts.

Jan 1, 2003

By Juhyung Lee

Recently, large diameter drilled shafts are often used for foundations of large-scale marine bridges with high capacity and required to resist lateral loads. Steel casings are essential in supporting the hole-diving concrete installation of the drill shafts constructed in the sea. The casings, however, are usually not considered as the structural elements and their load bearing capacity is often overlooked in the design of drilled shafts. As the diameter of drilled shafts becomes larger, there are higher demands for more efficient and economical design of large-scaled drill shafts in the sea. Steel-concrete composite columns are popular for the superstructure of bridges, and the outer steel attached to the shaft increases the shaft resistance through confining the concrete. In this study, the lateral resistance of steel-concrete composite drilled shafts was evaluated quantitatively based on the numerical analysis. When steel casings are used as structural elements such as the composite columns. Ultimate lateral bearing capacity of composite drilled shafts with various diameters was numerically calculated through the 3D finite element analysis. For that, elasto-plastic model with the perfect plasticity is involved to capture the ultimate load. A commercial FEA program, MIDAS-GTS, is used in this study. Real field conditions of the west coast, Korea were examined to set up the ground conditions and pile lengths required for this parametric studies. Detailed characteristics of the stress and displacement distributions are evaluated for the better understanding on the mechanisms of the composite shaft behavior.

Jan 1, 2008

By Brett K. Mainer

In the summer and fall of 2007, Drill Tech Drilling and Shoring, Inc. designed and built three 24-foot inside diameter shafts in Northern California using soil mix panels for support. The soil mixing was performed using the Bauer Cutter Soil Mix (CSM) method, by which rectangular soil mix panels up to 71 feet deep were arranged in an overlapping manner to form a 24-foot inside diameter circle. The shafts were then excavated to depths up to 51 feet. One of the shafts was a test shaft and used only the soil mix panels for support. The other two shafts were located immediately adjacent to the Mokelumne River and were used as access pits for a microtunnel drive under the river. These two shafts had wide flange beams embedded in the panels and were supported with several levels of ring steel placed during excavation. This project was the first use of the Bauer CSM method in the United States. The CSM method has been used extensively in Europe and Asia, but never for this application and never with this high a loading criteria due to water head and microtunnel reaction forces. Soil conditions at the river crossing shafts consisted of sands, gravels, and cobbles over top of sandstone and conglomerate bedrock ranging in strength up to 5,000 psi. Groundwater was within several feet of the surface. The shafts were successfully completed between October 2007 and January 2008, and the microtunnel was successfully completed in February 2008. This paper provides discussion regarding selection of the shoring type, structural design, the soil mixing method, and the mix designs. Shaft construction, shaft performance, and the capabilities of the CSM equipment are presented.

Jan 1, 2008

By R. Paul De Bruyn

A. Crane Check List -- Make -- Model -- Year of Manufacture -- Where is load chart? Is it for this crane? -- Boom style and length -- Boom tip drawing (sketch) for fixed lead connection. Has the crane manufacturer been consulted on the point of attachment? -- How many drums; diameter and length of wire rope. -- Is the single part line pull enough to lift pile or hammer on single part line? -- What is the effective weight of the whole driving system - leads, pile, hammer, etc? -- Are there any auxilliary hydraulic systems? Are the line pulls on these adequate to lift the pile or hammer? -- What is the anticipated working radius? Will the spotter collapse to that length? -- Nature of foundation under crane - barge, marsh, unstable sand, etc. -- Does the crane meet OSAH and state regulations -current certification. Note - the operator is responsible for compliance with regulations. -- Is there any extra weight added to counterweight by compressors or hydraulic systems? What does crane manufacturer say? Consult factory before adding.

Jan 1, 1990