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By J Mensah, G C. Sen

Often large boulders of rock have to be fragmented in civil or mining engineering operations. These oversize boulders are encountered after primary blasts in both surface and underground excavations of minerals. Various methods are employed to break large boulders into a manageable size for loading and crushing. These methods range from mechanical breaking (such as drop-ball and hydraulic impactor) to the use of explosives. Apart from these, static agents (such as expanding chemicals) are used in special circumstances.

Jan 1, 1989

By Cameron McKenzie

Flyrock is a complex issue involving interaction between the charging crew, the blast design, and the local geology, and once conditions on the shot meet certain criteria, the probability of a flyrock incident becomes unacceptably high. It is essential that flyrock awareness be built into the blast design process, requiring an engineering approach to understanding and controlling the outcomes and managing the associated risks. Based on previous studies of flyrock and published literature relating to fragment motion at high velocity in air, the equations to predict maximum flyrock range, and the size of particle achieving the maximum range, for blasts of varying rock density, hole diameter, explosive density, and state of confinement have been developed. These equations, and other associated correlations, permit the flyrock footprints to be established for any charge configuration, in any size blasthole, in rock of any density, and with particles of any known shape factor. The equations developed, and the mechanisms they reflect, allow engineers to go a long way towards understanding the primary factors controlling flyrock generation, including the rock mass, the blast design, and the quality of blast design implementation, i.e. the human factor. The paper presents guidelines as regards use of the equations to establish personnel clearance distances as a function of charge design and implementation, and equations to estimate appropriate stemming lengths when blasting must be conducted close to occupied or sensitive structures. The equations are amenable to definition of, and quantification of Flyrock Risk.

Jan 1, 2009

By David W. Zeeb

The use of an ordinary VHS video camera and a four-head player can be an effective tool to analyze surface blasting. The necessary equipment can be purchased for under $1,300 and will allow frame by frame or slow motion viewing of a blast in 33.33 millisecond increments. Rock breakage, movement, and timing can be studied in high quality slow motion. These studies can result in improved blasts by showing things that the eye can miss in real time.

Jan 1, 1992

By Callie Covert

This paper describes the application and results of a more efficient method of breaking boulders using dynamite and water. This method is being used for the disposal of boulders that result from pinnacle and cap rock remaining after blasting on highways and job sites. This method is a faster and less expensive use of dynamite to reduce oversized boulders than the conventional rock hammer. The problem with excessive fly rock has been substantially reduced when using this technique over traditional methods.

Jan 1, 2001

Coal strip mine operators in Western Canada often mine steeply-dipping multiple coal seams in mountainous terrain. The ability to fragment the rock waste layers above and below these seams with minimum disruption of the seams in large blasts normally involves decked charges in large rotary boreholes. Mining these seams may take two or more separate blasts to break the waste wedges above and below the coal, but these wedges can be blasted in a single shot for better mining efficiency.

Jan 1, 1985

By E Emery Jr Gray

The City of Richmond, in an effort to improve sewage treatment facilities, designed an invert syphon to cross the James River at Fulton Bottom. The design criteria called for installation of two 36-inch pipe' lines at an elevation of -35 with the mean water level being at elevation 00. This paper discusses the actual method of construction used to blast the river bottom. Choice of excavation equipment, nature of the river, as well as the geological structure, were taken into consideration.

Jan 1, 1979

By Deane Boddorff

A 440 Volt AC power line is a typical power source for energizing electric blasting cap circuits in driving hard rock tunnels. A common misconception exists that the caps actually see 440 Volts. This paper describes an analysis of the entire blasting circuit determining the current flowing and the voltage drops through each component. If, from such an analysis, one determines that the current to the caps is too low or too high, the components that require changing are easily recognized.

Jan 1, 1975

By S B. Richardson, R E. Danell, D Mead, N T. Moxon

Explosives provide a very concentrated source of energy which is often well in excess of that required to adequately fragment the surrounding material. Blast design, environmental requirements, production requirements and the lack of detailed insitu geological data generally limits the degree to which the explosive energy distribution within the blasthole can be significantly altered using, for example, different explosive formulations or variable loading techniques. However, increased flexibility can often be exercised over a blast through the use of air-decks.

Jan 1, 1993

By Calvin L. Cumerlato, David E. Siskind

The Bureau of Mines has monitored structural responses to airblast overpressure produced by munitions disposal at the McAlester Army Ammunition Plant. The Purpose of this study was to determine if the blasting caused vibrations, airblasts or structural responses that could possibly be responsible for cracking or other damage observed in nearby residences. Monitoring took place during a 3-month period at 10 selected residences surrounding the plant. By the end of the monitoring period, nearly 2300 blast-related events had been recorded.

Jan 1, 1994

By Jerome S. Brower

Quadrex-L is a two component liquid explosive which was developed by J. S. Brower & Associates, Inc. to facilitate handling and shipping, and use in unique applications, while emphasizing safety. It may be advantageously used for all explosive applications. Quadrex-L can be introduced into a preinstalled container configuration and may be easily drained or flushed from these containers when necessary to do so. This characteristic can be effectively utilized to reduce the hazard period during assembly or disassembly operations.

Jan 1, 1975

By B H. A Brown

The components of passive laser survey systems and their relative functions are presented. A general outline of the capabilities and the information available are followed by two case histories. These involve the use of such systems in quarry blasts where loading adjustments and drilling designs were required. Their application in blast casting operations, stockpile measurement, surface and underground construction, and general surveying areas are briefly covered, with comments on the potential for demonstrating a return on an investment in laser survey equipment.

Jan 1, 1990

By Shao Li, Chen Zhiming, Wu Jihong

In this paper,powder emulsion explosives,which have high sensitivity and strong detonation force,have been studied by applying emulsion technology to the production of the present powder ones.Under the condition of #8 industrial detonator initiation,the distance of air gap propagation is 110~180mm,brisance !3.5mm, lead block test value 325ml and detonation velocity 3000~4000m/s for small diameter (35mm) explosive cartridges.In addition to these,the factors effect on are investigated by experimental study and theoretical analysis.

Jan 1, 1991

By Douglas Anderson

In the early 1980s, a method for controlling blast vibrations other than by modifying the Scaled Distance came into use. Research studies had indicated that blast vibration could be simulated by detonating a signature hole with the vibration monitored at critical locations, and then using a computer to superpose the waveforms with varying delays. By choosing delay times that create destructive interference at frequencies that are favored by the local geology, the “ringing” vibration that excites structural elements in houses and annoys neighbors could be reduced.

Jan 1, 2008

By Andrew Drake, Mark Burchard, Peter Bellairs

The Astec Bluerock Quarry is excavating an extremely difficult to blast rock type due to its highly variable jointing density that leads to excessive oversize. A drill and blast benchmarking exercise led to eight recommendations to minimise this problem. Quarry personnel instigated a continuous improvement blasting program, that has implemented six out of eight recommendations, resulting in a large reduction in the oversize and increased crusher throughputs for a marginal 7% increase in drill and blast costs. Unit costs have reduced by an estimated 10%.

Jan 1, 1998

Blasting is a very cost effective method of rock fragmentation but its uncontrolled application often results in excessive damage to the perimeter of an excavation. Several perimeter control techniques are available but tracer blasting is commonly used in Canadian underground mines for overbreak control. This involves tracing a column of Ammonium Nitrate-Fuel Oil (ANFO) with a detonating cord. In order to investigate the techno-economic effectiveness of tracer blasting in perimeter control, a field experimentation was conducted which involved blasting in sublevel caving and sublevel sloping operations, experimental drifting, benching and pipe tests.

Jan 1, 1997

By Mark S. Stagg, Stephen A. Rholl, Steven G. Grannes

A method of determining the fragment size distribution of rock quarry muckpiles using photographic and digital-image processing techniques has been developed by the Bureau of Mines. To assess the fragmentation, photographs and video tapes were taken in both the laboratory and in the field and then digitized for analysis. The fully-automated process uses specially written image-interpretation software which had been developed previously by Bureau researchers to measure irregular taconite ore shapes. The advantages of photographic assessment in comparison with other methods include speed and cost.

Jan 1, 1993

By M. Gebhardt, J. Johnson, S. Rosenthal

The use of presplitting applications in an underground mine setting is a method of reducing overbreak in the rib and back when blasting occurs. Presplitting performed at the Underground Mine Education Center (UMEC) on Montana Technological University’s campus in Butte, Montana showed a dramatic decrease in the amount of overbreak incurred in the blasting process. Application of the presplitting technique occurred after presplitting presentations at ISEE in San Antonio. Presplit testing consisted of drilling perimeter holes closer together than production holes and loading perimeter holes with a combination of specialized presplit explosive and packaged emulsion with electronic detonator initiation. The ideology was to shoot the perimeter row first, to create a fracture around the perimeter, so when the main production round is shot there is less shock exerted on the surrounding walls due to the pre-fractured perimeter rock. For the test performed, the back ended up with 83% of total holes resulting in half barrels representing a remarkable result. The right rib ended up with one half barrel visible before muck was removed while the left rib did not have any half barrels visible due to a clay seam being in very close vicinity to the perimeter row. The first test blast was a great start encouraging future work on presplitting applications in the UMEC. Additional testing will continue with different combinations of perimeter hole spacing, the addition of a buffer row along the ribs, and varying loading techniques to determine the most effective presplit method for the rock type of the UMEC. Detailed test results and loading configurations will be provided in the paper.

Jan 1, 2024

By Martin Chenoweth

The Metropolitan Water District of Southern California (MWD) is undertaking one of the nations largest water management projects. The Eastside Reservoir Project is being built to insure a supply of water to Southern California in the event of earthquake damage to the aqueducts supplying the region. An 800,000-acre-ft lake will result from the three dams, closing off the valley between two parallel ridges. The single largest contract of the project, the West Dam, was awarded to the joint venture of Atkinson Construction Co., Washington Construction Co. (Morrison Knudsen Co.), and HB Zachry Co. Over 50 million bank cubic yards of rock must be drilled and shot on this contract alone. AWZ relies on the TechBASE database management system for documenting drilling and blasting. The database format of TechBASE allows all production parameters to be linked to the location of the activity. This allows parameters such as drill penetration or boulder production to be analyzed for geologic trends that can either be exploited or dealt with. Shot locations are stored as 3D polygons in a polygon table. Production and cost data are stored in flat tables. Shot names are unique and link the polygon table to the flat table. This allows typical database queries to be made by date, location, cost or any production parameter. The output from these queries can be presented in table, graph and as map formats. The map output is particularly helpful in quantifying geologic conditions and blast performance. The ability to transform the data into information has been very helpful. The ability to present this information graphically has been invaluable.

Jan 1, 2000

By Phil N. Bradbury

"During a routine belt tightening of all cost centers, the management at the Martin County Coal Surface Mines, located in Martin County Kentucky felt that a thorough investigation of the drilling and blasting program could possibly pinpoint areas where the cost could be cut without sacrificing production. Upon close inspection of the drill benches it was noted that the actual layout of burden,spacing and stemming varied a bit from the actual blast design that the management had outlined for the blasters. This paper will outline the method of reducing the drilling and blasting cost at the Martin County Coal Operation."

Jan 1, 1986

By Marlyn G. King, Robert L. Martin

Blasting activities in all four pits at Thunder Basin Coal's Black Thunder Mine are focused on cast blasting. With widths varying from 190 feet to 265 feet and bench heights varying from 90 feet to 175 feet, casting efficiencies vary with different geometry's. For example, the percent cast to final in the 200 foot pit is on the average higher than the 270 foot pit. The powder factors are somewhat higher in the narrower pits, thus increasing the cost of blasting. This leads to a very detailed look at the actual benefit of cast blasting and the associated cost of these benefits.

Jan 1, 1995