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By A. W. Griffith, R. G. Beverly, W. A. Millsap

THE Grand Junction Pilot Plant, operated by National Lead Co. Inc., for the U. S. Atomic Energy Commission, is engaged in the amenability testing of orebodies to establish design and cost data for commercial mills and to test new processes for recovery of uranium from ores. Test work was performed to study the effects of several variables on leaching of uranium ores in carbonate solutions. Many of these variables had been investigated in the laboratory, but pilot plant tests were desirable to evaluate their importance in semi-works equipment and to predict optimum operating conditions for future commercial mills. The results of these tests should serve as a guide in selecting the most efficient and economical method of leaching uranium ores amenable to a carbonate process. This article is concerned with a process in which uranium is extracted from the ore by a hot Na2CO3- NaHCO3 solution; the uranium-bearing solution is separated from the solid residue by filtration, and uranium is then precipitated by chemical means.

Jan 9, 1957

By Clement K. Chase

ION exchange recovery of uranium has been proved successful in many operating plants in various parts of the world. First used in column plants processing clear liquors, ion exchange has more recently been applied in basket resin-in-pulp systems. A logical further development is the application of truly continuous processing techniques to the ion exchange recovery of metals, since previous systems have been semicontinuous at best. Column ion exchange is a valuable technique and has been used extensively in South Africa and elsewhere. However, it requires clear liquors. To produce these clear liquors, considerable investment in filter plant and clarification equipment is necessary. In the cases where it is very difficult or impossible to produce clarified liquors, column ion exchange is not so useful. Moreover, some liquors suffer from post-precipitation after clarification, which can become a serious problem.

Jan 9, 1957

By Frederick B. Brien

DEVELOPMENT of uranium extraction techniques over the past ten years has been spectacular. Rapid progress has been made by applying chemical, physical, and engineering fundamentals for the purpose of devising simpler processes, developing continuous procedures, reducing reagent consumption, improving final products, simplifying analytical methods, and treating more refractory ores and ores of lower grade. Since the source of many valuable metals in future will be of necessity from lower grade ores of a complex nature, and since hydrometallurgical processes are often the only means of treating such materials, these recently developed techniques will be of increasing importance. Leaching: A great deal has been published about the important role of ion exchange resins in purifying and concentrating leach solutions. Recent applications indicate that the resins will be very useful in simplifying leaching procedures of ores containing two or more valuable metals.1 The valuable metals may be differentially adsorbed by careful control of the oxidation-reduction potential of the pregnant liquors. For example, treatment of vanadium- uranium ores at present may involve salt roasting, water leaching, acid leaching, carbonate leaching, and intermediate fusions. Use of a single acid leach may now be possible, followed by a two-stage ion exchange technique, comprising initial adsorption of hexavalent uranium and rejection of tetravalent vanadium. The solution is then oxidized, producing pentavalent vanadium, which is later readily adsorbed and stripped into a separate eluate.

Jan 9, 1957

By Henry G. Petrow, Edward S. Porter

MAJOR occurrences of lignite with significant uranium concentrations have been reported in western parts of the Dakotas, especially in Harding County, S.D., and Billings and Slope counties, N.D. Samples containing as much as 2 pct U3O8 were received at the Winchester Laboratory, but those deposits reportedly of major significance have generally contained 2 to 4 lb of uranium per ton of lignite. Most of the uranium appears to be associated with the carbon in the lignite as a urano-organic complex, although in most instances analysis of inorganic material has shown uranium values. Molybdenum is similarly associated with the carbon, and its concentrations generally parallel the uranium. The noncarboniferous material is mainly composed of gypsum, jarosite, bentonite, sandstone, and miscellaneous carbonates and silicates. The heating value of these lignites has been determined as about 3500 Btu on a dry lignite basis. The ash content of lignite has varied widely, the important samples containing 30 to 60 pct ash on a dry lignite basis. Because of the significant upgrading of uranium values obtained by ashing the lignite, and because recovery of uranium from raw lignite presented formidable processing problems, major emphasis at Winchester has been placed on devising methods to recover uranium from lignite calcines. Proper roasting removes the problem of organic fouling of solutions, reduces the size of the leaching plant for an equivalent uranium throughout, and generally provides equal or better acid leaching efficiency with less acid than can be obtained from the raw lignite.

Jan 9, 1957

By A. M. Ross

DEURING the past year the uranium milling industry has seen the installation and initial operation of solvent extraction circuits in the Climax Uranium Co. mill at Grand Junction, Colo.; the Kerr-McGee Oil Industries mill at Shiprock, N. M.; and the AEC pilot plant at Grand Junction, operated by National Lead Co. Inc. The Vitro Uranium Co. mill in Salt Lake City is converting to solvent extraction, and the new Union Carbide Nuclear Co. mill to be constructed at Rifle, Colo., will also employ this method. Solvent extraction circuits will be incorporated in two mills now under construction -the Texas Zinc Minerals Co. mill at Mexican Hat, Utah, and the Gunnison Mining Co. mill at Gunnison, Colo. In Canada the expansion of the Eldorado mill at Port Radium includes installation of a solvent extraction circuit. Solvent Extraction Process: In simplest terms, the organic solvent is mixed with leach liquor and then the organic and aqueous phases are allowed to separate. By this contact the solvent selectively extracts uranium from the liquor, leaving a raffinate, or barren leach liquor, which may be discarded. The pregnant solvent is stripped of its uranium by con- tact with a stripping solution, such as aqueous sodium carbonate, which has a greater affinity for uranium than the solvent does. The barren solvent from the stripping step is available for further leach liquor extraction, and the pregnant stripping solution, which usually contains 30 to 60 g U3O8 per liter, is ready for precipitation of a final product, or uranium concentrate.

Jan 9, 1957

By B. G. Langston, R. D. MacDonald, F. M. Stephens

WITH the development of uranium ores that contain substantial amounts of acid-consuming compounds, the alkaline leach has become an attractive method for extraction. Considerable work has been done on both atmospheric and pressure-leaching with aqueous solutions of sodium carbonate and sodium bicarbonate as the lixiviants.1,2,3 For the treatment of uranium-bearing limestones and other high-lime (CaO) ores, the sodium carbonate leach has proven attractive because it avoids the high reagent consumption incurred by the reaction of sulfuric acid with lime. In addition, the corrosion problems with sodium carbonate are negligible as compared with those encountered in the acid-leach system. The sodium carbonate leach, however, does not yield as high an extraction of the uranium as the acid leach and is not attractive for economic reasons when treating ores that are high in sulfates or sulfides.

Jan 9, 1957

By Lawrence Henderson

TO increase tonnage in the early days of coal mining it was necessary only to hire more men. The job now is to increase the tons per man, but other troubles arise because this has been accomplished. With the introduction of continuous miners, newer and faster loading machines, and faster belt conveyors the safety engineer has been faced with new difficulties. Use of larger equipment created roof control problems, which were thoroughly studied by the safety engineers of various companies. With the assistance of the U. S. Bureau of Mines, safety engineers in Alabama conducted roof bolting experiments wherever they appeared to be applicable. Accident records before and after the method was adopted showed results more than justifying the efforts and funds expended. The larger mining companies responded enthusiastically to the program because roof bolting not only prevented accidents but also increased production efficiency, in many cases rep- resenting the margin between profit and loss. In Alabama today there are miles of roof supported by bolts.

Jan 8, 1957

By Russell Salter, Edwin J. King

SINCE 1950, when perhaps two or three cyclones were being tested in Arizona, the number in use has grown to about 100. Most of these have come into operation within the last two or three years, and according to information supplied by various mining companies, the number will continue to grow for several years more. In mills that have been recently constructed, cyclones dominate the fine classification field, removing grit from lime slurries, producing smelter flux, reducing concentrate thickener overloads, classifying molybdenite in grinding circuits, and conditioning flotation feed. Four major copper companies are now testing cyclones in primary grinding circuits, and one concentrator soon to begin operation will classify entirely with cyclones. In at least two instances these versatile machines have been given a vital role in the construction of tailings disposal systems.

Jan 8, 1957

By Fred D. DeVaney

MINNESOTA taconites are extremely hard, and fine grinding is required to produce an acceptable concentrate. To reduce grinding costs, waste material is rejected by magnetic separators as soon as it is liberated. Cyclones are now used in all Minnesota taconite plants to close the grinding circuits. Erie Mining Co. installed its first grinding section at Aurora, Minn., in 1948-a 9 ½ x12-ft. mill and a fine grinding section consisting of a 10 ½ x12-ft ball mill in closed circuit with a duplex 60-in. spiral classifier. Concentrates from the magnetic cobbers treating the rod mill discharge passed directly into the classifier; the ball mill discharge was also treated in magnetic separators and the concentrate from these machines also went to the spiral classifier. Both concentrates passed through ac demagnetizing coils. It is axiomatic that for proper classification the material in suspension must be well dispersed, and it follows that magnetic concentrate must be almost completely depolarized if classification is to be successful.

Jan 8, 1957

By T. M. Morris

THE following data have been compiled from in- formation submitted by 24 plants in answer to a questionnaire sent to cyclone manufacturers and to companies using cyclones for wet classification, either for closed circuit grinding or for desliming.

Jan 8, 1957

By Philip D. Pearson

CALAND Ore Co.'s dredging program has reached the halfway mark. The goal is to remove more than 160 million cu yd of lake bottom material overlying the iron orebody in Falls Bay of Steep Rock Lake, Ont. Two large dredges were constructed to remove this overburden, a layer of soil about 90 pct varved clay some 400 ft thick. Moisture content of the clay is high-approximately at the liquid limit of the soil. A few years ago, searching for additional reserves of ore, Inland Steel Co. looked toward Canada and the newly developed Steep Rock iron range. To this end an option agreement was signed Dec. 30, 1949, between Steep Rock Mines Ltd. and Caland Ore Co. Ltd., a wholly owned subsidiary of Inland Steel. Several drilling programs were conducted between this date and Jan. 1, 1953, when a 99-year lease was signed covering an area of 1249 acres. This lease calls for ore production to begin in 1960, with full production of 3 million tons per year by 1969.

Jan 8, 1957

By Stephen E. Erickson

MORE and more hydrocyclones are being installed in beneficiation plants. This recent rapid increase is of special interest in the history of beneficiation, since development of the hydro- cyclone appears to have swung in a circle. To avoid any chance of confusion, it would be well first to review the accepted definitions. The size of a cyclone is expressed as the diameter of the cylindrical section. Size of the inlet orifice- which may be circular, square, or rectangular- is expressed as a diameter, or as width and length, or as an area (in square inches). The angle of a cyclone is expressed as the total included angle. The overflow or finest classification fraction leaves the cyclone through the vortex finder. The underflow or coarsest classification fraction leaves through the apex opening.

Jan 8, 1957

By W. A. Foster

NINETY years after the Riddle nickel deposit N was discovered in Oregon in 1864, Hanna Coal & Ore Corp. began mining operations. Until 1954 much prospecting and preliminary development work had been done on the property, but no ore had been shipped other than for metallurgical testing. The deposit is being explored by churn drilling and trenching, and a few test shafts have been put down for the purpose of studying the ore in place, determining volume and moisture factors, and gathering bulk samples for pilot plant and smelter tests. In churn drilling, 6-in. casing is driven down 2 or 3 ft behind the drill bit and bottomed at each 5-ft interval. All the sludge for each cased 5-ft interval is dumped through a splitter and one eighth is saved and analyzed. Drillholes are stopped after going through the ore zone and penetrating fresh peridotite in which the nickel content is less than 0.5 pct.

Jan 8, 1957

By Len Ramp

CHROMITE deposits in southwestern Oregon occur along definite zones or horizons in sill-like ultramafic intrusions. These horizons are here referred to as ore zones and are distinguishable only by relatively Shin and scattered, discontinuous chromite occurrences. The zones are tabular in shape but are usually folded and faulted by the intensive post-intrusion deformation the ultramafic rocks have undergone. A single zone may contain disseminated, nodular, banded, or pods of massive chromite. The typical chromite deposit is composed of a series of thin lens-shaped bodies that lie along a definite plane and generally show evidence of magmatic flow with their long dimensions aligned in the direction of flow. A body of chromite often pinches down to a narrow wisp only a fraction of an inch thick. This thin streak of chromite may point to or be connected with another body of chromite. In some deposits the orebodies have a definite rake. The depth at which chromite may be found can be predicted by its position in a folded intrusive, provided that adequate structural evidence is available. Although the ore shoots are characteristically discontinuous, there is theoretically no limit to the depth at which chromite may be found. Origin: All the chromite deposits examined in southwestern Oregon are of magmatic origin, that is, the chromite was an original constituent of the peridotite magma and became segregated in varying degree from the magma to form the ore de- posits. Examples of early, intermediate, and late magmatic chromite have been recognized in the area. Crystallization of the principal minerals (olivine, pyroxene, and chromite) was apparently near completion at the time of intrusion of the peridotite magma. The magma acted as a viscous crystal mush stringing out aggregates of pyroxene and chromite in the direction of flow. These streaky accumulations are termed schlieren.

Jan 8, 1957

By E. C. Herkenhoff

THIS subject may be controversial. Personal preferences influence the final selection of cyclones, and side issues such as costs, floor areas, head room, and ease of replacing worn parts all enter the picture, but the following comments and data should apply to most cyclone selection problems. Broadly, the uses for cyclones in wet classification may be divided into three fields: 1) Open circuit operation, for two products, in which feed rate and sizing vary and the products vary. For example, feed may be divided into a sand product and a slime product. 2) Open circuit operation, for two products, in which feed varies, one product to have constant sizing. This calls for adjustment in either the apex or the vortex aperture. 3) Closed circuit operation, the finished product to have constant sizing. Most classification jobs fall in this category.

Jan 8, 1957

By Lewis H. Reiland

IN 1920, for the first time, the U. S. Geological Survey employed aerial photography in constructing planimetric maps. Contours were added by aerial photography and cultural details corrected. From 1925 to 1929 photogrammetric plotting machines and instruments of foreign design appeared in America for use in constructing complete topographic maps. During this period the only American technique developed was the Brock process, carried out with great success by Aero Service Corp. of Philadelphia, a pioneer in the field of photogrammetry. Between the first and second world wars the Multiplex projector, the Aerocartigraph, and the Stereoplanigraph appeared. The Multiplex projector, most popular of the three, determines three-dimensional values with very high accuracy. Many refinements have been added year by year, and it is now possible to photograph vast areas in a very short time and produce planimetric, topographic, and geologic maps of great value at very low cost per acre as compared with all methods previously known and in use. Both on the ground and in the air, however, accurate results can be produced only with highly skilled personnel and costly scientific instruments and machines. As early as 1928 the writer collected from the U. S. Army Engineers all available formulas and data on photogrammetry and personally contracted a local project of 2800 acres to be surveyed from the air. From the 10,000-ft altitude required for scale the cameras, each equipped with 4-K filters, pierced a ground haze of about 5000 ft, achieving clear, de- finable photography. The result was so gratifying, and the continuing progress in this method of surveying and mapping so great, that in the matter of economy it can hardly be surpassed. Pocahontas Land Corp., for example, constantly refers to its complete file of aero prints, covering its entire ownership in West Virginia, Virginia, and Kentucky. Photostats are enlarged or reduced from these prints to match the scale of company maps, to which various features are then added.

Jan 7, 1957

By Arthur Tauber, Horst Kedesdy

FERRITES are sintered metallic oxides of the spinel structure type1 and belong to the class of soft ferromagnetic materials. Similar to a ceramic, they can be formed and fired to a dense body, exhibiting a high electrical volume resistivity ranging from 102 to 102 ohm-cm as compared with 10-6 ohmcm for some of the metallic magnetic materials. This high resistivity, with resulting low eddy current losses, finds special application at high frequencies. The dispersive susceptibility of ferrites at microwave frequencies has also led to many applications in this field. Where high resistivity with high permeability is desirable, ferrites are used in low frequency applications. During the last few years ferrites exhibiting rectangular hysteresis loops have been developed for computer and magnetic memory systems. The general formula for ferrites is MeFe2O4 where Me is a divalent metal ion such as Ni, Zn, Mg, Mn, Cu, Cd, and Fe. Only two of these ferrites are nonferromagnetic, namely, those with Zn and Cd. Solid solutions can be formed between different ferrites, and it is of interest to note that solid solutions of a ferromagnetic ferrite with a nonferromagnetic ferrite yield much better magnetic materials than the basic ferrite body. In general, it can be said that the solid solution formation between ferrites has widened the field of ferrite synthesis and has led to methods of preparing materials with a large variety of magnetic properties.

Jan 7, 1957

By Fred W. Menzl, Raymond E. Sutton

GABBS, Nev., in Nye County, is 140 miles southeast of Reno and about 31 miles north of the Southern Pacific railroad at Luning. The townsite lies at the eastern edge of Gabbs Valley, and plant and quarry operations are in the foothills of the Paradise Range at elevations from 5000 to 5900 ft. Hard-surfaced roads connect with main U. S. high- ways on the north and south. Historical Background: Brucite, a magnesium hydroxide mineral, was discovered in the Gabbs area in 1927 and magnesite, the magnesium carbonate, was found later on claims originally staked and worked for the tungsten mineral scheelite. The brucite is on a granodiorite contact and the magnesite is usually some distance away from the granodiorite

Jan 7, 1957

By Walter L. Crow

MUCH has been published on highly technical phases of grinding. Very little has been written on how a mill man can improve his operations by determining the optimum size assortment of grinding balls that should be added as a makeup charge. This ball rationing is not to be confused with the ball ration used as an initial charge when the mill is started up. Ball rationing is considered for one or more of the following purposes: 1) to increase throughput of the mill, 2) to reduce the power required per ton of ore ground to the desired size, 3) to reduce steel consumption per ton of ore ground, 4) to improve product size, and 5) to lower retention time of ore in the mill.

Jan 7, 1957

By E. P. Pfleider, W. D. Lacabanne

ROTARY-percussive drilling is a new method of drilling hard rock. Designed to give variations in thrust, revolutions per minute, and torque ranges, these drills combine the high efficiency of the rotary system in soft rocks with an increasing amount of percussive action in rocks more difficult to fragment. Fundamentals of the rotary, percussive, and combination systems have been described in detail in various papers-most recently by C. Fairhurst and W. D. Lacabanne1-but there is still much basic work to be done on the interplay of actions in the rotary-percussive system to enable the drill designer to achieve the highest efficiencies. Whereas the original units struck light blows of only 15 to 30 ft-lb, adequate for medium hard rocks, the present trend is to piston blows of 50 to 65 ft-lb in order to cope with the granites and other rocks having Shore hardnesses of 75 or more.

Jan 7, 1957