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By Terry J. Close

A mineral resource survey of the 940-square-mile (2,434 km2) Hells Canyon study area, which includes Hells Canyon Wilderness, Snake and Rapid Wild and Scenic River's, and adjoining roadless lands in Oregon and Idaho, indicates the area is highly mineralized. Thirty-four lode deposits within the study area have resources totaling about 31 million tons (28 million t) containing copper, silver, zinc, gold, and lead; another 42 lodes, not sufficiently exposed to allow resource estimates, are believed to have mineral potential. The most important deposits are copper-, silver-, zinc-, gold-, and lead-bearing volcanogenic occurrences, followed by silver-and copper-bearing contact replacement (tactite) deposits; other lode occurrences are relatively unimportant. The most important placer deposits occur at Dry Diggins; placers along the Snake River are small and scattered. The study area has extensive deposits of limestone and sand and gravel; it has little potential for energy resources.

Jan 1, 1982

By Brij M. Moudgil

Separation of oil shale from waste material or into high grade and low grade fractions can have a major influence on the economics of the surface (ex-situ) retorting process. Different components of shale rock vary significantly in physical and surface chemical properties such as specific gravity, color, water wettability etc. Various techniques which utilize the difference in one or more of the above propartis have been proposed to preconcentrate the oil shale before retorting. A discussion of the techniques proposed such as gravity separation, sorting and froth flotation is presented.

Jan 1, 1982

By G Alan Foster

The presence of approximately 600,000 attorneys in the U.S.A. and the determination by the courts that blasting is considered an 'ultra hazardous' activity makes every practical blaster aware that at some time during his working life he will probably be faced with defending himself in court.

Jan 1, 1982

By Arthur V. Petty

In Bureau of Mines research on recycling chrome-containing refractory wastes, used refractories from argon-oxygen decarburization and electric steelmaking furnaces were beneficiated. By means of dry magnetic separation on minus 6-mesh crushed wastes, a concentrate was produced. After minor adjustments to the particle size distribution, full-size refractory brick were dry-pressed by a commercial producer and fired to 1,450° and 1,730° C. Standard testing procedures were used to determine the cold-crushing strength, modulus of rupture at 25°, 1,300°, and 1,500° C, hot load, thermal shock resistance, thermal expansion, and slag resistance. Optical and electron microscopy were used to determine grain-bonding mechanisms, and energy-dispersive analysis of X-rays was used to determine elemental distribution. The test results indicate that the beneficiated material could be used to produce a refractory product suitable for moderate-temperature applications.

Jan 1, 1982

By T. S. Montgomery

The performance of carbon-magnesia brick in electric arc furnaces (EAF) is interpreted in light of their observed optical microstructures. Features at the bricks' hot faces were protruding periclase grains, metal globules, graphite-metal contacts and linear void patterns. These features were com-pared to similar features previously seen from microstructures of basic oxygen furnace (BOF) refractories. Modes of formation were sought; an attempt was made to interpret their influence related to wear mechanisms.

Jan 1, 1982

By L. L. Karafiath, S. G. Vick, E. A. Nowatzki

Computer analyses of the trafficability of copper mine tailings by four different commercially available BWEs were performed. A mathematical model incorporating the tailings' Coulomb strength parameters and the vehicles' geometry and operational characteristics was used to study the vehicle terrain interaction. The computer output provides the maximum tractive force (net drawbar pull) that each BWE can develop for given tailings conditions without bnngzng about a state of plastic failure in the tailings. Estimates of sinkage are also provided. The theoretical results for the BWEs and tailings studied compare favorably with the operating experience of similar BWEs used for remining gold tailings in South Africa. This lends some confidence to the validity of the mathematical model. The results of such analyses may be wed to evaluate, on a relative basis, which of a number of different machines would perform better than others under given conditions of a tailings deposit.

Jan 1, 1982

By M. S. King, B. N. P. Paulsson

Four vertical boreholes in the vicinity of an electrical heater simulating a canister of nuclear waste in a granitic rock mass have been logged with an acoustic borehole sonde before and after thirteen months' heating. Excellent control of the structural geology and fractures present in the rock mass was provided by the considerable amount of oriented core recovered from the four boreholes used for acoustic logging and the large number of others used for a variety of rock mechanics instrumentation. Compressional and shear-wave velocities were measured as a function of stress on some twenty core samples, water-saturated and dry, which were recovered from the four acoustic logging boreholes. Further control was provided by a cross- hole acoustic monitoring program conducted before, during and after heating between the same four boreholes, and by measurements of acoustic velocities in an isolated block of granite in the same heater drift, which was subjected to an increase in temperature and to changes in uniaxial stress. It is concluded from the acoustic logging tests, taken in conjunction with the acoustic cross-hole and heated block experiments, that acoustic techniques: 1. Provide a means for locating and delineating systems of weakly- bonded or open fractures within the rock mass; 2. Provide a sensitive means for monitoring a rock mass for changes in moisture content or structural damage to the rock fabric induced by thermal or mechanical loading; 3. Together with the rock bulk density yield the elastic constants of the rock mass.

Jan 1, 1982

By Richard E. McElvain, I. Cave

The selection of centrifugal pumps for mill discharge duty should be based on the total circuit concept. The practice of operating the mill circuit based on limitation of the pump can result in losses in one day which would offset the pump cost. Operating data from 25 grinding circuits have been reviewed and comparative results on added mill capacity have established advantages far beyond the less significant maintenance costs with increased circulating load and better cyclone operation. Mill discharge pumps should be selected on the following basis: i) Best available design for wear performance ii) Size to provide best economic life iii) Liner material best suited to circuit conditions Pump efficiency is a secondary consideration because power consumed by pumps is small compared to mill power input. Energy dissipated in mill pumps is contributing to comminution of ore.

Jan 1, 1982

Three methods of gold analysis are briefly described highlighting some of the problems and advantages of each. The variation of results between samples and splits and due to method preparation are illustrated. The mean percent difference of the fire assay values from the means of sample split values for three cases is 15%. Finally, a comparison of the aqua regia atomic absorption spectroscopy and fire assay fusion AAS techniques is made. This shows that the mean precision, the ability to obtain the same value, of the methods at 98% confidence are +30% and +15% respectively. The fire assay fusion atomic absorption spectroscopy method is relatively more accurate than the aqua regia method.

Jan 1, 1982

By J. L. Dion

"A study of the techniques to integrally cast copper tubes in copper tuyeres for use in blast furnaces has been carried out. The work has been performed in support of current efforts to produce two-compartment tuyeres having improved water-cooling capacity. A test pattern corresponding to a vertical section of a two-compartment tuyere, and including a cast-in-place copper tube, was used to investigate such variables as tube preparation, tube coolant, pouring temperature, pouring rate and gating design. Successful castings, either with a good metalfurgical bond or good intimate contact between the tube and the casting, were produced, with all combinations of gating system and position of the tube tried. However, the pouring temperature, the pouring rate and the effectiveness of the coolant are interrelated and must be controlled to produce a good metallurgical bond.IntroductionAs part of its contribution to, and in collaboration with, the Copper Casting for the Steel Industry Committee, CANMET has undertaken research into the methods and techniques needed for the integral casting of copper tubes into high-conductivity copper castings.The objective was to produce two-compartment copper blast furnace tuyeres in which the water-cooled nose compartment consists of a copper tube metallurgically bonded to the wall of the high-conductivity copper casting. This design, developed in the UK, has demonstrated a much extended service life with attendant economies; unscheduled shutdown of blast furnaces due to tuyere failure is a significant problem in the steel industry. The Canadian steel industry believes that this design will replace the currently used single-compartment tuyere in blast furnaces within a few years.The technology to produce these tuyeres does not exist in Canada. One of the main features is the inclusion of a smooth-walled cooling channel in the nose, which permits high velocity cooling water to be employed. A second compartment acts as a reservoir backup, should failure in the nose occur. This would allow continued use of the tuyere for a period of time, permitting a scheduled shutdown for repair s. To assist the Canadian producers of tuyeres to maintain their market, and the Canadian steel industry to have a reliable domestic supply, it is important that the necessary technology for the production of two-compartment tuyeres be developed and transferred to industry."

Jan 1, 1982

By A. L. Hornbaker, S. D. Schwochow

Industrial minerals are becoming increasingly important in Colorado's mining industry, not only in production value but also in the variety available and in their potential development for both conventional and new uses. Fluorspar, building stone, fire clay, and pegmatite minerals have been historically important but are not now extensively mined. Aggregates (sand, gravel, and crushed stone), cement materials, metallurgical limestone, and common clays currently are the highest valued commodities. Those offering the greatest future potential include diamonds, nahcolite and dawsonite associated with oil shale, alunite, potash, zeolites, and rare earths.

Jan 1, 1982

By Colin D. Jardine

Rapidly increasing energy costs and more rigid customer quality requirements necessitate improved control of pelletizing processes. With the introduction of dedicated microprocessor-based controllers, sophisticated control strategies are now possible. A recent application of this technology at Carol Project has resulted in fuel savings, improved pellet quality, and standardization of operating procedures. This was accomplished with no production loss by the use of a "building block" approach to design and equipment selection. Details of this approach and the results obtained are described.

Jan 1, 1982

By Ronny J. Sadri

Under contract to the Department of Energy, Fluor Mining & Metals, Inc. and Bonner & Moore Associates developed a group of computer models that can be used to simulate single seam dragline operations. These models have been subsequently modified by Fluor for use in multi-seam dragline mining situations. The single seam model analyzes the digging, spoiling, and walking patterns of draglines to identify possible parameter changes to increase productivity. Parameters such as key-cutting, panel width, digout length, and bench height, etc., are analyzed in this process. The models were tested using data from four operating mines. Field demonstrations were performed to correlate computer optimization results with field data. Productivity was greatly enhanced at one mine site by a change in some of the operating parameters. The multi-seam study has as its objective the development of a broad- based mine planning tool which would be used to identify and quantify the different procedures employed in multi-seam dragline mines to increase their productivity. The major problem identified in multi-seam mining is the sequencing of the different stripping and mining operations. The multi-seam model has the same capabilities as the single seam model. In addition, it models up to four seams with three partings per seam. It allows the operation of several draglines at different levels, and analyzes the effect of ramps, rehandling, and ancillary mining equipment.

Jan 1, 1982

By D. M. Slavich

"In today's operating and investment climate, project evaluation is both more important and more difficult. It is more important because economic and financial analyses of a proposed project provide a basis for judgment of a project's commercial viability by equity participants, lenders and, in some cases, other participants such as off takers and governments. It is more difficult because these analyses must, of necessity, be based on estimates, projections and evaluations which must be made in a period remarkable for its economic and political uncertainty.Project evaluation starts with the analysis of the engineering, commercial and financial information available. Beginning with the preliminary design and capital cost estimates, alternative financing plans can be developed outlining possible sources of funds, terms and security arrangements. Pro-forma financial statements can also be developed, including sources and uses of funds, cash flow schedules, income statements and balance sheets. With these results, various profitability measures can be determined.Subsequently, in an effort to deal with uncertainty, these results can be tested by measuring the impact on project viability and profitability of changes in project and external variables such as product process, mining and processing rates, operating and financing costs, currency exchange rates and other factors.The results are a number of financial projections reflecting different assumptions for key project parameters. The projections can be used to structure the project to achieve the maximum financial performance. Projects, the financial viability and profitability of which can be demonstrated under varying market conditions, will be the most competitive in capital markets."

Jan 1, 1982

By A. F. Banks

"The last time I spoke to you the potash industry was at a low point. Markets were bad and the industry depressed. Many people had left and there was very little being done in terms of development. The current situation is very much changed. The oversupply conditions have given way to a very tight supply capability. All of the firms in the business are expanding in one way or another. These expansions will run from simple debottlenecking through to complete new projects.In New Brunswick, the Potash Corporation of America is proceeding with a new project and the Dennison - Potacan Project is in progress. In Saskatchewan, the Potash Corporation of Saskatchewan has an ambitious 2.5 billion dollar expansion program underway while those in the private sector are taking a somewhat less ambitious but equally significant approach to obtain further tonnage out of existing facilities.The significance of these expansions to mineral processors is that we can expect to see expanded employment opportunities and through necessity a surge in innovation and development in an industry that has been traditionally very conservative. This presentation will review potash processing with a view towards highlighting some of the more recent developments."

Jan 1, 1982

By Chester A. Rowland

INTRODUCTION Comminution is generally a feed preparation step for subsequent processing stages; exceptions being when a final product such as aggregates, specification sand, Portland Cement, and similar products is produced. Grinding, the fine product phase of comminution, requires a large capital investment and frequently is the area of maximum usage of power and wear resistant materials. Grinding is most frequently done in rotating drums utilizing loose grinding media, lifted by the rotation of the drum, to break the ores in various combinations of impact, attrition and abrasion to produce the specified product. Grinding media can be the ore itself (autogenous grinding -- primary and secondary), natural or manufactured non-metallic media (pebble milling) or manufactured metallic media -- steel rods, steel or iron balls. This chapter will discuss general mill design and the specific design and application of the following types of tumbling grinding mills. [Overflow Rod Mills Figure 1 Peripheral Discharge Rod Mills Figures 2 and 3 Compartment Mills Rod and Ball Figure 6 Ball Figure 6a Pebble Mill Figure 6b Overflow Ball Mills Figure 8 Diaphragm (Grate Discharge) Ball Mills Figure 9] I. GENERAL MILL DESIGN A. Liners The interior surface of grinding mills exposed to grinding media and/or the material being ground are protected from wear and corrosion by rubber, metallic, a combination of rubber and metallic, or non-metallic wear resistant materials. B. Drives Economics at the time of plant design and mill purchase determine the drive to be used. The simplest drive is the low speed synchronous motor with speeds in the range of 150 to 250 RPM connected to the mill pinion-shaft by either an air clutch or flexible coupling.

Jan 1, 1982

The recent description provided by Scott (1981) of the Ardlethan alteration systems is of particular interest as it draws attention to the analogy between Ardlethan and the porphyry tin systems of Bolivia (Sillitoe et aI, 1975).During 1978-1979 a parallel study of the mineralization confirmed that the extensive alteration pattern relates to a series of breccia pipes which provide access channelways for the mineralizing solutions (Clarke, 1979). Many of the results reported by Scott are difficult to interpret without this concept and this short discussion is intended to provide additional perspective to the proposed porphyry tin model.The breccia pipe systems are centred upon each of the major mineralized zones (Wild Cherry, Carpathia, Stackpool and White Crystal) and with the exception of the White Crystal collapse breccia the major pipes are of the hydrothermal intrusive type. They range considerably in size and shape and at least two ages of formation are revealed by their cross cutting relationships at the Stackpool, Carpathia and Ardwest regions. Individual pipes or groups of pipes have distinctive alteration/infill characteristics and the entire system can be viewed as a complex porphyry tin system evolving with time. The recognition of pipes of different types and ages reveals a situation considerably more complex than suspected by Scott, and hence both the geochemical data and modelling require reinterpretation.For instance, the geochemical data contained within Tables 2 and 3 (Scott, 1981) relate to two separate breccia pipes which correspond to the South Cherry and Ardwest ore zones respectively. Although it is probable that both pipes are temporarily identical it is important that the geochemical data be viewed in context. The brecciation is extremely difficult to recognize and it is probable that the chemical compositions given represent mixtures of altered fragments and rock flour, together with material precipitated from solution as matrix, along microfractures, within small vughs, etc.

Jan 1, 1982

By T. F. Anstett

The Bureau of Mines investigated the availability of platinum from known major deposits in market economy countries. Fifteen of these deposits contain demonstrated resources totaling 302 million troy ounces of platinum. Detailed geologic, engineering, and cost evaluations were performed on each deposit to determine its potential for platinum production. There are large amounts of demonstrated platinum potentially available from market economy deposits that were not analyzed owing to lack of adequate data or to technological limitations. These include 297 million troy ounces contained in the UG2 and Platreef of the Bushveld Complex, South Africa. This analysis indicates that about 11 0 million troy ounces (2.3 million ounces annually) of platinum are potentially available at the January 1980 producer price of $420 per troy ounce, nearly all from South Africa. An additional 85 million troy ounces occurring in Zimbabwean deposits would become available only through more than a quadrupling of that price. In order to meet projected world demand of 3.5 million troy ounces in 1990, platinum price may have to increase. Only one domestic deposit, the Salmon River in Alaska, is capable of producing platinum at $420 per troy ounce. Regardless of price, at assumed production capacities, domestic deposits could supply less than 10 percent of annual U.S. requirements.

Jan 1, 1982

By Edward L. Mooney

In the, West, walking draglines often offer the least cost method of uncovering coal for surface mines. However, with each of these machines costing millions of dollars, a good deal of analysis can be justified by the potenial savings or, conversely, costs associated with the choice of a machine. This has resulted in the recent development of a number of computerized models for dragline selection and pit design. One of the earliest reported models for this purpose was developed by Dunlap and Jacobs (1). Later, Rumfeldt described the computer approach to sizing stripping draglines given the required production rate and mine site parameters (2). This basic approach is probably still the most widely used with models for more complicated mining methods reported by Stefanko, Tomica, Finch, as well as others (3,4,5). furthermore, detailed simulation models useful in this regard have been developed by McDonnell Douglas and Fluor, Utah (6,7)

Jan 1, 1982

By George E. McCormack

At the time of my visit to the Peoples Republic of China I was employed by the E.I. DuPont Company as a Technical Specialist in the Explosives Department. The purpose of my visit was to observe the use of explosives in mining and tunneling in a coal field 500 miles south of Peking near Hsu Chou in Kiang Su Province. The DuPont Company was preparing a proposal for the sale of a Tovex water gel plant to the Chinese Government.

Jan 1, 1982