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By Qingwei Joshua Ong

Tension piles, also known as uplift or anchor piles, are necessary to resist uplift forces that might cause structural distress. In excavation projects, most uplift forces are developed because of hydrostatic pressures, and so tension piles are subjected to a great deal of tensile forces. Most current methods of design for tension piles completely neglect the tensile strength contribution of concrete, relying only on the steel members to carry the tensile stresses, resulting in an overly conservative design. The stressstrain behavior of the composite material of concrete and steel must be considered for a realistic simulation of tension piles. This paper will examine a case on a tension bored pile in typical soft clay to demonstrate the importance of considering the tension strength and tension softening of the concrete.

Nov 1, 2022

By Damien Enright, Franz-Werner Gerressen

CFA/ACIP pile is the most used single pass drilling method for deep foundation installations. It is constructed by rotating and driving a Continuous Flight Auger (CFA) into the ground at a controlled speed to the specified pile depth. Concrete is then pumped under continuous positive pressure through the hollow stem of the auger to fill the borehole as the auger is withdrawn. CFA/ACIP piles are preferred due to their high daily production capacity when used in suitable soil conditions. CFA/ACIP piles have been installed in the United States for decades and the industry has seen a huge development in equipment, installation process, monitoring and more. Nowadays, CFA/ACIP piles are installed using fully computer monitored drill rigs rather than a bulky crane and lead setup. Because of the torque and crowd offered by these rigs, piles can be installed to depths of more than 100 feet and diameters up to 48 inches. New age crane-based equipment with leader systems are than welcome to substitute old fashioned bulky cranes These new age crane-based systems combine the benefits of sufficient hydraulic power, fully equipped software, etc. with the additional benefits that they can do single pass drilling without extension systems, even when drill depths of more than 100 feet are required. The paper will explain the construction process and will discuss some jobsite references and experiences made using the new age crane-based equipment.

Oct 1, 2022

By Balasubramani M., Ramana P. V., Bairagi K.

This paper is a case study of an earthen Cofferdam, constructed for a deep excavation at Intake location in river Aaundha, Maharashtra, India. A 12 m (39 ft) deep excavation was made to construct the Intake well. The natural soil profile at this location is clay followed by rock. An earthen Cofferdam of maximum height 7 m (23 ft) was made around the periphery of the excavation. Cofferdam embankment and excavation slopes were analyzed using the finite element software PLAXIS-2D. Clayey sand was proposed as filling material during design, but clayey soil was used for the embankment formation during execution. The embankment was built up to 5m height in July 2017 and completely submerged due to monsoon. In February 2018 embankment height raised to 7m (23 ft) by filling the soil over the existing submerged embankment. After a few days of completion of the Cofferdam construction, the inside slope of the embankment had started sliding due to continuous dewatering. The design and execution of deep excavation with earthen Cofferdam for waterfront structures are challenging. The selection of filling material for embankment formation and dewatering techniques plays a vital role in the safety and stability of the embankments. Although all the safety measures were taken during the design, execution challenges are unpredictable.

Nov 1, 2022

By Thai Nguyen Ph. D

Dynamic Load Test (DLT) on driven piles has been performed routinely all over the world. In several recent projects, even 100% testing has become a norm where every single pile is dynamically load tested. In these cases, most piles are of uniform sections, making the field analysis (CASE method) straight forward. The CASE method, which has been used for the last 50 years, however, is only applicable to uniform piles to monitor pile driving stresses as well as pile capacities. Signal matching analysis can handle different configurations. However, the analysis used to require user inputs (i.e., non-automatic). Manual signal matching analysis, which can solve non-uniform solutions, traditionally takes hour(s) to complete for one blow. As such, the real-time pile driving stresses and resistances had traditionally been relying upon the CASE method, using typical range of CASE damping (JC). Until 2021, due to the lack of a rigorous instant signal matching analysis for non-uniform piles, no tool was available to help engineers evaluate non-uniform piles in real-time. An inexperienced field engineer may overlook this shortcoming when evaluating peak driving stresses. Furthermore, ultimate bearing resistances for non-uniform piles may require further evaluation to account for the non-uniformity of piles if relying on the CASE method. This paper highlights recent advances in instant Signal Matching Analysis on non-uniform piles, allowing field engineers to monitor stresses and resistances of non-uniform piles during driving.

Oct 1, 2022

By Chiranjib Sarkar, Sibapriya Mukherjee, N Kumar Pichumani

With the rapid expansion of urban transportation systems, tunnels and cut & cover structures are considered as the only solution in improving the urban space congestion problem in mass rapid transit system. Therefore, it is necessary to accurately design underground structures with realistic assumptions and considerations of design parameters like site geotechnical data, water table, surcharge load etc. Over conservative approach provides not only uneconomical design but sometimes it also causes overdesign of the concerned structures. Water table depth has a significant role in some design aspects of underground structures like floatation check, lateral and uplift pressure on the buried structure, etc. In current practice of tunnel and cut & cover structure design, water table is assumed to coincide with the ground level. Most of the Design Basis Reports & Outline Design Specifications directly mention consideration of water table at ground level for floatation check and load calculations, etc. However, the actual scenario is different in most of the cities specially in northern, central, western and eastern regions of India except the coastal cities. In the present study an attempt has been made to carry out a parametric study on the effect of water table depth in the design of a typical 6.3m outer diameter circular tunnel with 6m backfill. In this study, it is also attempted to establish an analytical method of calculating the most realistic consideration of water table depth instead of the present hypothetical assumption of considering water table to coincide with the ground level. The findings of the current study may be helpful to the researchers and practising engineers in design of tunnel and cut & cover structure for subways and metros.

Nov 1, 2022

By Marcus Daubner, Karsten Beckhaus, Florian Bauer

The construction industry can and needs to contribute to a more sustainable world. Accordingly, geotechnical works potentially have a significant share. In this context, Bauer understands “sustainable products for geotechnical works” as those that may cause less emissions and increase the sustainability of construction activities. In order to structure the efforts and systematically pursue sustainable targets in the construction sector, and in the specialist foundation industry, the “17 sustainability goals” presented by the United Nations in their AGENDA 2030, can be used for general guidance and for continuous improvement. Benchmarks for relevant economic and social objectives, mainly with environmental aspects, are inevitable. The key parameter to sustainable products for geotechnical works in the focus of this paper is the optimisation of processes on site needed to fulfill the client’s building task, including the selection of technologies and construction methods with minimum environmental impact and minimum carbon footprint.

May 1, 2022

By Andrew Z. Boeckelmann, David S. Graham, Paul J. Axtell

In the last fifteen years, several research studies have evaluated the ability to detect various types of deep foundation concrete integrity flaws with crosshole sonic logging (CSL) and thermal integrity profiling (TIP). This paper synthesizes the findings from the research, focusing on two studies that included CSL and TIP testing of drilled shafts with various types of flaws. The first, a 2016 research study of test shafts for the Wisconsin DOT, included inclusions inside and outside the reinforcing cage, intentional tremie withdrawal during concreting, and soft bottom flaws. The second, a 2021 study of production shafts for the Missouri DOT, included one shaft with and another without soft bottom conditions. After synthesizing the ability of each test method to detect each type of flaw, the paper presents recommendations for improving how CSL and TIP results are evaluated in practice. The recommendations highlight DFI‟s CSL interpretation protocol as well as the importance of evaluating TIP data versus time, not just depth. The paper includes example temperature-versus-time plots for various types of flaws and emphasizes how temperature-versus-time evaluation can be used to distinguish soft bottom conditions from standard bottom-of-shaft temperature roll off.

Oct 1, 2022

By Rangaswamy. K, Naga Sivaji

A stone column is one of the most commonly employed methods of ground improvement techniques. This method used to increase the strength, decrease the compressibility of loose granular and finegrained soils. Also, it accelerates the consolidation in clays and reduces the liquefaction potential of sands and silt soils. In general, the stone column contains 15 to 75mm stone aggregates. In reality, it is not easy to avail the natural stone aggregates due to unavailability in locally nearby places. Present work aims to replace the stones partially or entirely by scrap tyre chips as an alternative material. The utilisation of recycled tyre chips in ground improvement is an environmentally friendly solution and avoid the disposal of tyre chip waste in large pits. Model tests conducted on marine clay with encased end bearing stone columns (ESC) constructed with a mixture of stone aggregate and tyre chips with sizes 4.75 to 10mm. The column diameter is 75 mm, L/d ratio maintained to 5.3. Non-woven geotextile wrapped encased stone column has introduced in the soft marine clay model. Encasement prevents the lateral squeezing of aggregates into the surrounding clay and protects the drainage function of the stone column. A set of load-settlement tests were conducted on both the clay model and clay model treated with the stones-tyre chips column. The model was loaded by the tri-axial loading frame. Shear strength parameters of stones and tyre chips were determined by large size direct shear tests. Model test results are concluding that the load-carrying capacity of the clay is improved significantly after installing the stone column in it. The encasement increases the load-carrying capacity and stiffness of the ordinary stone column. It is also proved that the stone aggregate could be replaced partially by tyre chips up to 60% without a significant reduction in its performance.

Nov 1, 2022

By Anburaj C., Srinivas A.

Deep excavation with support system is required to construct various part of underground structures like shafts, stations and entry structures etc. These structures have to be constructed using permanent or temporary embedded retaining walls with support system. The selection of a suitable type of retaining wall will depend upon the geological condition present in the particular location, time, cost and available equipment etc. In Bangalore Metro Rail Project, secant pile wall is adopted as the temporary earth retaining system and depth of excavation is about 20 m. It is designed initially based on bottom up construction methodology with 3 level of struts and 3 level of anchors but at later stage due to time and other construction related issues, it is decided to change the configuration to 6 levels of strut. Generally, in deep excavations, all the underground structures should be designed and checked for the critical forces from both permanent stage and construction stages. Since, secant piles are used as temporary retaining wall, only construction stage analysis is carried out to get the governing forces and deformation. In construction stage analysis, soil layers are defined with boundary conditions and the surcharge during construction and surcharge from actual building near the secant pile are considered. This paper discusses the effect of change in the support system from anchors to struts and how these changes in the support system affect the behavior of secant pile and subsequently adjacent buildings present in the influence zone of the excavation. As a result, in changing from anchors to struts, the wall displacement, strut forces and ground movement on the adjacent ground and buildings increases. The increase in deflection, ground movements and strut forces occurs during backfilling sequence of the underground station excavation. During backfilling, struts has to be removed and this imparts higher magnitude in deflection, strut forces and ground movements.

Nov 1, 2022

By Nick M. Withers, Suthagarann Visvalingam, Cillian Mc Colgan

The level crossings removal project in Victoria is removing 75 level crossings across Melbourne to improve safety by separating trains from traffic, with other benefits such as reduced congestion, an upgraded road network, connected communities and support of urban regeneration. The level crossing at Station Street in Carrum forms part of the scope being delivered by the Southern Program Alliance (SPA), which is delivering level crossing removal works associated with the Frankston Train Line. At Station Street, a rail viaduct consisting of 19 spans and totalling approximately 545 m in length is under construction to remove the former level crossing. The viaduct consists of two parallel reinforced concrete Utrough girders and steel trough girders, one for each rail line. The foundations of the rail viaduct are founded on groups of Continuous Flight Auger (CFA) piles. The characterisation of geological units encountered at Carrum for the foundation design has been based on insitu testing and interpretation of test results from high strain dynamic pile testing (PDA) and Case Pile Wave Analysis Program (CAPWAP) from the Seaford Road Bridge, located approximately three kilometres South of Carrum, in similar ground conditions. By conducting pile load-deformation analyses based on pile testing significant savings were made for the client compared to the original design which was based on more traditional empirical correlations. This paper discusses the pile design methodology adopted using pile test data for this viaduct foundation. The results of this assessment are also compared to existing empirical correlations, and the limitations are discussed. The performance of the adopted pile design methodology using pile test data at Carrum rail viaduct is also discussed.

Nov 1, 2022

By Andrew McNamara, Stuart Norman, Matthew Dearing, Michael Pelken, Asha Panchal

The deep foundations industry has largely remained unchanged since in the advent of CFA piling in the 1960s. Piles have consequently been designed and constructed following the traditional codes and standards without much regard for optimising in-life efficiency or end-of-life reuse. After existing developments have been demolished there is little motivation to reuse existing piled foundations as their load bearing capacity and structural integrity cannot be verified. Therefore piling contractors are increasingly spending more resources on coring through existing piles, only to be replaced with larger diameter or deeper piles. The hollow element of the HIPER® Pile provides access to the entire length of the pile to permit inspections and a shaft in which the pile can be extended if needed. This paper presents and compares the embodied carbon savings, both during construction and through foundation reuse, from a HIPER® Pile scheme compared with the traditional solid pile scheme. A discussion on the benefits of this technology and its implications on warranties and approvals is also presented to motivate the foundations industry to embrace whole lifecycle assessments and support the journey to net-zero carbon.

May 1, 2022

By Dipl. -Ing. (FH) Thomas Schmitt, Dr. Melvin England

Foundations in Geneva are difficult and expensive due a large overlayer of clay and silt above competent bearing material in the moraine. Common foundation schemes use deep barrettes or bored piles, first passing large, weak layers of soil before finally reaching acceptable, solid moraine with reasonable values of skin friction and end bearing resistance, thus requiring further deep penetration for the necessary length for load transfer in the moraine. Depths of more than 60 m (200 ft) in Geneva are common in this region. At the Onyx-Project Geneva Implenia Foundation Company also encountered these circumstances. Despite usual solutions Implenia referred to an old and well known, but still intelligent and in today’s words smart, efficient and economical solution. Using small shafts, passing the large layers of clay and silt, ending with the pile toe in the underlaying moraine with a belled or underreamed base was the technic adopted to save drilling time, reduce spoil and concrete, so finally reducing the CO2 footprint. Piles with enlarged base (“belled” or “underreamed”) are reported at the beginning of the 20th century, for example at Chicago, which has a quite similar geotechnical structure as Geneva with the need of deep foundations. The first pile base enlargements were built in hand-dug caissons with wood lagging and steel ring bracing. In the 50s and 60s piling works were more and more mechanized, driven by the development of more powerful cranes and specialized drill rigs. Additionally the first tools for mechanized base enlargement were invented around that period. This report describes the project situation at Geneva, the drilling and enlargement technique of the pile base, the verification of the design values with an in-situ bi-directional load test and the smart execution by reduction of CO2 and costs.

May 1, 2022

By M. Krzaninski, Y. Zou, A. Frost

The foundation solution for a data centre building in Sydney, Australia comprised two alternatives, the first of which incorporated the use of CFA piles founded in rock at approx. 27m depth to support column working loadings of approx. 7.5MN, and the second utilising rapid impact compaction with a raft foundation of 1.0m thick concrete slab. Soil conditions comprised 1m of fill over 3 to 4m of sands varying from loose to dense consistency, underlain by very stiff clays overlying the rock. A creative solution incorporating Rapid Impact Compaction to improve the loose soils in conjunction with a piled raft solution was proposed. Piles proposed under the raft were Atlas Drilled Displacement piles which offered advantages of displacement pile performance and savings in time and material costs. The piled raft solution was developed in consultation with the consulting structural engineer, combining the skills of the piling contractor and consulting engineer to the benefit of the project. This paper describes the development and design aspects of the piled raft solution adopted for the project.

Nov 1, 2022

By Parameswaran V. S, Anshuman Singh

This is a case study on ground improvement using Stone columns at Kokrajhar in Assam which comes under seismic Zone V as per IS: 1893. The strata at site comprised of mostly fine sands with low SPTN values, fine content less than 10% and ground water table (GWT) at shallow depth. As ground water table subjected to seasonal variation, water table is considered at ground level for designing purpose. The geotechnical profile of the boreholes was analysed on the guidelines of IS 1893 (Part 1) -2016 and it was observed that the liquefaction potential of the soil layers is prominent and ground improvement is inevitable up to a depth of 9.5 m below existing ground level. In order to mitigate the liquefaction of soil layer, Stone columns were proposed. The in-situ soil is densified using wet top feed vibroreplacement method with an area replacement ratio of 16%, so that the relative density of the soil can be enhanced to prevent liquefaction risk. Correlation between relative density, fines content and increment of SPT N –value given by Tokimatsu and Yoshimi (1983) was used for designing purpose. Field tests such as SPTs were carried out at site to validate the extent of SPT (N) improvement. Detail comparison of pre and post density, SPT N values and CRR values were discussed in this paper.

Nov 1, 2022

By Ramanathan C, Prasad P. V. S. R

The most critical challenge for any large size storage structures to be constructed on soft compressible soils is bearing capacity and consolidation settlements. Consolidation is the time dependent phenomena, as expulsion of water from soil voids on application of external load will take longer period. It is mainly influenced by soil consistency, permeability, thickness of compressible stratum and presence of free draining layers. This study deals with the foundation solution of a large size Mounded Storage Vessel (MSV) to be constructed on thick compressible stratum whose loading intensity is around 155 kPa and the estimated settlements are greater than 400 mm. Hence, the foundation solution using vibro stone columns is adopted as an effective technique to address the challenges of excess settlements and inadequate bearing capacity. Further to keep settlements within the permissible limit of 50 mm, preloading technique with 60% of actual loading intensity will be utilized. The consolidation analysis of stone column reinforced foundations is carried based on the method given by Han and Ye (2001). The quality of the stone columns is ensured by real time quality control measures and the performance of the stone columns shall be ensured by vertical load tests. Ground settlements was closely monitored with proper instrumentations and the actual degree of consolidation has been verified by Asaoka’s (1978) method.

Sep 1, 2022

By Davide Grassi, Joel Joaquin Cortez, Giovanni Spagnoli, Nick Chittenden

Grouting is a technique used to improve the engineering properties of soils and rocks. Grouting techniques are classified under different criteria: injection method used, type of grout material injected, typical application, and the sequence of construction. The best-known criterion is the mode of entrance or admission of grout into the soil or rock. It is possible to identify therefore several grouting techniques: compaction, fracture, jet/mixing and permeation. The function of penetration grouting is to reduce the permeability of the soil or rock and/or increase the strength and density. In order to avoid displacement, permeation grouting shall be carried out at carefully controlled pressures and flow rates, using appropriate grouts. Colloidal silica is an innovative binder which has low viscosity (about 5 m·Pas), it is not toxic (pH lower than 9) and it is workable between +5°C and +45°C. This paper presents several case histories: a consolidation job related to the installation of a new sewer in North Italy in cohesionless soils, water stopping injection in a weathered granitic bedrock in California, permeation works in the US in sandy soils to improve excavation and the installation of sheet piles in the UAE. Results show that the colloidal silica an innovative and robust technology to perform grouting in very fine soils where conventional binders or micro-fine cements cannot penetrate.

May 1, 2022

By Ashirbad Satapathy, Sanket Rawat, Ramanand Shukla, Ravi Kant Mittal

Bearing capacity factor (Nq) and Adhesion factor (α) are the key parameters for analyzing the load carrying capacity of pile foundations embedded in cohesionless and cohesive soils respectively. Numerous models are available in the form of charts or equations for the computation of these parameters and hence, have been adopted by most of the International and National standards. Indian Standard for the Design and Construction of Concrete Pile Foundations, IS 2911–Part 1 (2010), also makes use of charts detailed in its Annexure B. However, the sources of these charts have not been specified clearly, making it difficult to back-refer to the actual models to assess their basis for resolving any critical scenarios encountered during design. The present study aims at acquiring a distinct understanding of the development of these charts in order to bring more clarity to the design process of pile foundations. The given charts have been compared with various models specified in existing literature and international standards for the calculation of Nq and α for both driven and bored piles and hence, the basis of Indian Standard charts has been identified. Moreover, it is evident that the use of these charts complicates the process of automation of analysis and design of pile foundations as well as the associated optimization studies. Additionally, the manual entry of data especially, from the logarithmic graph of Nq, escalates the chances of error thus, making it a critical concern for design offices. Therefore, this paper also presents a non-linear regression model for Nq and α, developed using NCSS software for both driven and bored piles. Through multiple iterations, the value of coefficient of determination for Nq and α has been found to reach greater than 0.995. The developed equations can be simplistically used for both manual and automated analysis of pile foundations.

Nov 1, 2022

By Jeffrey Goodwin P. E., Melih Demirkan Ph. D. P. E., Kevin Tehansky P. E.

Just an hour drive down MD 301 from National Harbor, construction to replace the Governor Harry W. Nice Memorial/Senator Thomas ‘Mac’ Middleton Bridge (HNB) began in spring of 2020. The Maryland Transportation Authority (MDTA) contracted with Skanska-Corman-McLean (SCM) to deliver a new US 301 bridge spanning 1.9 miles from Maryland to Virginia over the Potomac River aiming to improve capacity, safety, and access of the roadway. The project area presented a geotechnical design challenge due to the installation of new bridge foundations in the problematic soils of the Atlantic Coastal Plain alluvial deposits. With the existing bridge remaining in service during construction, and the site’s logistical constraints placing new pile driving operations near existing abutments and piers, a complex instrumentation and monitoring plan was developed to ensure public safety throughout the project. This paper discusses the geological conditions of the project area, the collaborative approach of various design team members to develop an appropriate monitoring plan utilizing various instrumentation, an understanding of baseline conditional movements of the existing bridge, and impact response of adjacent construction activity to help deliver effective new bridge foundations while protecting the old ones.

Oct 1, 2022

By Andrew Higgins, Jamey Rosen

This presentation will demonstrate some recent advancements in the applications of Project Information Systems (PIMS) technology to seepage barrier walls in the context of evolving Owner Specifications. The use of geospatial technology in particular is used to track, visualize, and analyze data from a variety of sources and serve those data to contractors and owners via dashboards and as-built drawings. Data describing the geometry of construction elements (including diaphragm panels, secant piles, and jet grout columns) is of particular importance on these projects, and this presentation will include case studies in the United States of how these data are used to determine if a barrier wall is constructed as designed and if it meets the owner specifications with respect to tolerance (i.e., if each element is sufficiently close to vertical) and overlap (i.e., do adjacent elements overlap sufficiently to prevent leakage).

May 1, 2022

By Emre Turk, Suat Gullu, Candan Gokceoglu, Ahmet Sirri, Asli Can

In this study, the ground improvement application applied under the live railway bridge's approach embankments in Sivas, Türkiye was investigated as a case study. The soil profile is mainly composed of orangish conglomerate, clay, silty sandy clay, and under claystone, and mudstone units in the study area. As a soil improvement method, the Deep Soil Mixing (DSM) technique based on the principle of simultaneous mixing the ground while injecting with the water-cement mix, was selected. The application of DSM columns is designed to be 45 degrees horizontal, in order to reach the deepest point of the soft clay units for better improvement against settlement. The core samples were taken from the DSM columns and the compressive strength tests were performed in the laboratory. The results were higher than the minimum designed values. It means that inclined DSM columns were applied successfully, and the excessive settlement problem was solved.

Oct 1, 2022