Search Documents

By R M. Anderson, S P. Pigdon

The production of stabilised backfill at mine sites commonly uses Portland cement as the binder. Calcined gypsum has cementing properties and is cheaper to produce than cement. This paper discusses the strength of fills stabilised with calcined gypsum. Laboratory tests were carried out on specimens prepared from tailings obtained from four different sites to allow for the wide variety of tailings found in practice. The results show that the gypsum-based fills can achieve a strength of 1 MPa using around two and a half to four times the corresponding amount of cement.

Jan 1, 1998

By D. Y. Peng

A Large Sub-structure with open top of S.Y.P. float line requires a 90m x 50m in plan and 13m-deep excavation in soft soil, Shanghai. The geological conditions in site are rather severe. The technology specifies that no permanent braces nor partition walls are allowed to be constructed inside. After a series of discussions the scheme of semi-gravity type cellular D-walling without any braces or earth anchors is finally adopted and successfully executed by SFEC. This paper deals with the technical problems in the design, construction and in-situ monitoring we met with in this difficult project.

Jan 1, 2010

By Marco A. S. Aguiar, Luis G. S. Sobral, Vânia Mori, Paulo A. Medeiros da Silva

"Copper occurs in the crust of the earth, predominantly, as sulphides. Among the copper sulphide minerals, the chalcopyrite is the most abundant and the most refractory to the conventional oxidative processes. This work aims at developing an electrolytic process for treating a copper sulphides flotation concentrate, more precisely chalcopyrite (CuFeS2) and bornite (Cu5FeS4) in the percentages of 70 and 30%, respectively.This paper presents a low-cost operational electroleaching process for treating copper sulphides flotation concentrates, with a high chalcopyrite content. This research practical work aims at improving the copper extraction from that sulphide mineral, in a relatively short time with low-operating cost taking into consideration the influence of a cationic surfactant. The electrolyte of the electrolytic reaction system was a 2,0 mol.L-1 NaCl solution containing CTAB, a cationic surfactant. The electroleaching system contains one DSATM (dimensionally stable anode) anode and two nickel or copper foams (threedimension electrodes. During the electroleaching process the chloride ions are oxidized to chlorine at the anode surface, which in contact with the aqueous phase generate enough hypochlorite ions to oxidize chalcopyrite.The copper ions released from the chemical oxidation process are reduced at the cathode surface as metallic copper."

Jan 1, 2008

By G Dean Barrett

Just one year ago at the 1986 Annual Meeting of the Society of Explosives Engineers, Dr. Calvin J. Konya presented a paper entitled "Presplitting Granite Using Pyrodex, A Propellant.'' Since that time more evidence has been developed to support the concept that "...gas energy can be the principal splitting force and that the stress wave or shock wave is not necessary to cause the presplitting action to occur." Work done in Vermont and Georgia is presented, and the ability to split granite without causing radial cracking of the bore holes is demonstrated.

Jan 1, 1987

By Frank C. Greene

Drilling in Missouri in 1943 continued at a lower rate than in 1942, only 28 wells being completed. Following the completion of the Cities Service Oil Company's No. I Jim Cook near Tarkio, in the northwest corner, NW. 'fi sec. 32, T. 65 N., R. 39, W., Atchison County, four dry holes were drilled by other parties, all a mile or more from the Cook well. Later the Cities Service Oil Co, completed No. 2 Cook for 60 bbl. Table I gives a summary of activities by counties. The total footage drilled was 23,83134 ft., of which 12,802 1/2 ft. was by cable tools and 11,029 by rotary. Four of the dry holes were drilled into Mississippian or older beds.

Jan 1, 1944

By S. J. Dillingham

As we enter the new century and close out the old, it has become standard procedure for most blasters to complete a blasting log or shot report following a blast. However, how can you be sure these completed blasting logs are worth the paper or electronic space they occupy.3 Is the recorded data accurate and meaningful? Will the blasting logs stand up under investigation? This paper will attempt to define the purpose of a blasting log, illustrate common mistakes, discuss potential problems, and indicate steps that a company or individual blaster can take to improve and protect against costly errors. The end result will be a reminder of the importance of accurate documentation following a blast that must be given the same individual effort as went into the blasting itself. This paper will also attempt to achieve a proactive training resource to improve the use of blasting logs. A completed blasting log is, quite possibly, the only witness to the overall credibility of the work of the responsible blaster. The log may remain perpetually silent, only to end up in a file that is moved progressively with time to various levels of long-term storage. But, will this silent witness be ready to speak out should a concern arise from the blasting ? Will the blasting log communicate with authority and credibility, or will it be ridiculed by investigation and silenced in shame with costly adverse results for the blaster and company? It is not enough to simply complete a blasting log. The information it contains must be accurate enough to stand the test of time and arduous scrutiny. Unfortunately, most blasters and their associated blasting companies do not realize the status of the silent witness until it is too late.

Jan 1, 2000

By Norbert L. Piret

From the copper smelter operation a various outputs are to exert negative impacts on the environment. Particularly, emissions like SO2 and dusts, solid wastes like contaminated gypsum and arsenic sludge, effluents and heated cooling water are generated. Most countries have sitipulated an environmental legislation to provide the framework for an efficient environmental management. As part of the planning activities for x major greenfield copper smelter, the Following elaborations are required and were drawn up. -The Environmental Impact Assessment which is the first step of environmental management and mandatory for every new project. - The Environmental Monitoring Plan, which describes the monitoring procedures for the main impacts identified and assessed. -The Environmental Management Plan, which deals with the minimization of environmental impacts, and the methods of its implementation.

Jan 1, 1996

US 4,132,758-Leaching of copper sulfide ore using nitrogen dioxide as the oxidant A slurry of ore in sulfuric acid is contacted with a nitrogen dioxide-containing gas at a temperature below 11 5" C and a pressure of from atmospheric to 35 PSI, the slurry agitated, and the resulting nitric oxide from the slurry regenerated to nitrogen dioxide for reuse About 90% of the copper In the ore IS dissolved, and the leach solution is separated for further processing. This procedure is also useful for sulfide ores of silver, molybdenum, nickel, cobalt, and zinc T C Franklewicz and R E Lueders, assigned to Kennecott Copper Corp Jan 2, 1979 7 pp (423-27) Filed 1 1-30-77 (855,983) (Drawings below ) US 4,138,231-Wet-cleanlng of gases from the roasting of copper sulfide ore, zinc sulfide ore, pyrite, or arsenopyrite The gases are washed in dilute sulfuric acid circulating in a closed system, the wash water treated to remove arsenic, the washed gas condensed by cooling; and the condensate separated, purified of residual arsenic, and neutralized B G V Hedenas, J E Wiklund, T R H Johansson, and KA Melkersson, assigned to Boliden AB Feb 6, 1979 7 pp (55-71). Filed 3-30-77 (782,908) Priority Sweden, 4-9-76 (76/04,219) (Flow diagram at right ) US 4,148,862-In the acid-leaching of silicate-bearing calcined zinc sulfide ore, finely divided calcine is leached at elevated temperature with sulfuric acid, and additional calcine is added at an optimum rate to precipitate SI~ICIC acid in the same stage In an easily settling, readily filterable form Reactions take place at a silica concentration so low that the solution is not greatly oversaturated An anionic flocculant- may be added to the slurry immediately before the filtration step S. P Fugleberg and J T. I Poijarvi, assigned to Outokumpu Oy Apr. 10, 1979 4 pp (423-106). Filed 10-6-77 (840,041) Priority Finland, 10-8-76 (76/2880)

Jan 1, 1980

By James B. Pfeiffer

TETRA Technologies, Inc., has applied its HDS? metals precipitation system to control a mine drainage problem. The effluent from the mine contains primarily zinc, manganese and iron, plus varying small amounts of cadmium, copper and lead. The flow from the mine averages 350 gpm, and varies considerably depending on season and weather conditions. The plant was designed to treat 1000 gpm of the water and generate a dense sludge suitable for recycling. The HDS? system contains a number of reactors, followed by post filtration and meets stringent metals discharge criteria as specified by New Source Performance Standards.

Jan 1, 1994

By E. A. Gulbransen, J. W. Hickman

One of the important factors that determine the resistance of a metal or alloy to further chemical reaction is the structure of the superficial oxide film. A thorough understanding of the physical and chemical structure as well as the stability of the oxide film formed on the surface as a function of time and temperature of the chemical reaction might furnish clues as to the nature of the reaction process and the protective nature of the film. A comprehensive program has been undertaken to study these phenomena. This paper summarizes the structure of the oxide films formed on the metals iron, cobalt, nickel, chromium and copper at temperatures up to 700°C. Before the introduction of the electron diffraction technique, it was necessary to use either direct chemical analyses or X-rav diffraction analyses to determine the nature of the oxide film formed on the metal or alloy. Chemical analyses yields information on the percentages of the several atomic species present in the film while X-ray diffraction analyses yield information on the atomic geometry. In special cases the information obtained may be identical, but in general both viewpoints are necessary. Much of the early work was carried out on the oxidation of bulk samples where thick films were obtained. The products were identified after cooling to room temperature by X-ray diffraction and chemical analyses. Although much useful information has been obtained in this manner. little could be learned about the character of the protective oxides during the period when the films were actually protective. Evidence concerning the chemical structure of thin oxide films has been made possible by the development of the electron diffraction reflection technique. In this method the most fruitful investigations have been made by carrying out the reaction in situ at the temperature at which the film is actually protective. Literature The oxidation of iron has been extensively investigated by X-ray and electron diffraction. Jackson and Quarrelll found that oxide films formed and examined at the same temperature differed considerably from those allowed to cool to room temperature. The results showed that below 400°C the oxide that was stable in intimate contact with iron was Fe³O4; between 515° and 900°C. the stable film was FeO. Above the upper change point of iron the oxide was found to be Fe³O4. From 400' to 515°C., FeO, Fe³O4 or a mixture of the two oxides was found. Recrystallization of the air-formed film below 400' and above 900°C. led to the formation of Fe3O4. In the range where thicker films consisted of FeO, the air-formed film was converted to a new hexagonal oxide not previously described.

Jan 1, 1947

Howe Memorial Lecture The Howe Memorial Lecture, in memory of Henry Marion Howe, Past President of the Institute, was authorized in April, 1923, as an annual address to be delivered by invitation under the auspices of the Institute by an individual of recognized and outstanding attainment in the science and -practice of iron and steel metallurgy- or-metallography, chosen -by-the Board-of Directors upon recommendation of the Iron and Steel Division. The following were the Howe lectures and lecturers for the years indicated 1924 What is Steel'., By Albert Sauveur.

Jan 1, 1938

By Joan Weinberg

Real gross national product (GNP) grew at a seasonally adjusted annual rate of 2.2% in the third quarter, down from a revised 3.0% in the second quarter, according to preliminary data from the U.S. Department of Commerce (table 1). The slowdown in the rate of growth was attributed to the summer drought, a larger trade deficit, and a decline in Federal spending for defense. Exports slowed from the second quarter, as the dollar, compared with other industrial country currencies, edged up. Imports of both consumer goods and capital goods rose sharply, with consumers buying more foreign cars, computers, and electrical machinery. Although net exports of goods and services deteriorated slightly from the second quarter, the U.S. trade position continues to be much improved from 1987 and first quarter, 1988. Business spending for new plant and equipment rose at a 4.6% pace, well below that recorded earlier in the year. The 3.5% increase in consumer expenditure was accounted for mainly by nondurable goods and services; expenditure for durable goods--those products lasting more than 3 years--rose only 0.4%. Inflation, as measured by the fixed-weighted GNP price index, rose at an annual rate of 4.9% in the third quarter. Prices rose slightly less than they had in the second quarter, when inflation reached a 6-year high. In September, 1988, the President signed a U.S.-Canada free trade agreement (FTA) which will eliminate all tariffs and most nontariff barriers between the two countries by 1999, thereby creating the world's largest open market. In 1987, U.S.-Canadian bilateral trade totaled $161 billion. The expansion of trade is expected to generate 5% higher growth for Canada and up to 1 % higher growth for the United States by the end of the century. The higher growth for the United States translates into an estimated 750,000 jobs, and $2.4 billion in exports. Canadian parliamentary approval of the agreement is still required before the treaty can take effect. The debate in Parliament is continuing, and the issue is not expected to be resolved until after the November 21 election.

Jan 1, 1988

Newmont has been producing gold from the Carlin Trend for over 45 years. Naturally the focus, scale and complexity of the operations have changed considerably over this time. Newmont discovered and developed the Carlin Main ore body which is located about 32 km (20 miles) north of Carlin Nevada. The property was developed as a one mine one gold mill treatment plant operation which produced about 6,200 kg (200,000 Troy ounces) of dorè gold bars per year. The initial mine, mill and gold refining facilities were relatively small in comparison to today?s standards. The milling circuit used the Merrill-Crowe zinc precipitation process to recover dissolved gold and prepare a concentrated precious metal ?precipitate? to be melted into a dorè bar for sale.

Jan 1, 2012

By X. B. Zhao, J. G. Cai

When stress wave propagates through fractured rock masses, the wave will be slowed and attenuated due to the presence of these fractures. If the amplitude of stress wave is large enough to mobilize nonlinear deformation of these fractures, they will present different effects on one-dimensional P-wave propagation compared with those of linear deformational fractures. The static BB model is adopted to describe the nonlinear deformational behavior. Method of characteristics combined with displacement discontinuity theory is used to build analytical solutions of wave particle velocities and wave stresses. These equations are numerically solved with sufficient accuracy.

Jan 1, 2003

By Craig E. Burson

This paper discusses the relationship between frother types and coal flotation as a function of particle size. It has been found that each frother has a unique size fraction that it will float effectively. This fact is very important when it comes to selecting a reagent scheme that will provide maximum recovery of both coarse and fine particles. Improvements in recovery can be attained when the chemical relationships between frother type and particle size floated are understood. Data from plant evaluations using commercial and developmental frothers are presented to verify the importance of frother types versus size fraction floated.

Jan 1, 1987

By Chen Zhiquan

Author has exhaustively researched into soft ground through construction of a large open caisson on soft ground (muck) which weighs more than 4, 000 tons. To avoid any contingency during construction, we precompressed muck stratum with a sand cushion and consolidated it with sand piles before construction of the caisson. We made borehole surveyings and soil tests many times before and after ground treatment. Following the tracks of changes of the caisson at all stages of precasting, we surveyed a large number of data. On the basis of analysis of the data we changed the original construction plan of precasting in four stages and sinking in three stages into that of precasting in three stages and sinking in one stage. Through the practice of the whole caisson construction the author has advanced new theory of kinematic law for soil particles and the change's law for strength of muck during precompression of sand cushion and consolidation of sand piles.

Jan 1, 1991

By Tamas Kekesi

Anion exchange in HCl media is considered an efficient alternative to the combination of the conventional purification methods. Anion-exchange distribution functions have been determined for cobalt and the main impurity elements by the technique of batch equilibration. Results were confirmed by spectrophotometric investigations and elution tests. Based on the new and the available distribution functions, combined with the assessment of thermodynamic stability, a procedure of anion exchange separation has been devised to eliminate virtually all the impurities from the cobalt-chloride solution. Separation of copper has been enhanced by the introduction of a preliminary step under reduced conditions. The rest of the impurities are eliminated in a second anion-exchange step applying rinsing and elution stages under oxidized conditions. The optimum parameters of the procedure have been determined according to performance characteristics (purification ratios, yields and volume efficiencies) derived from the analysis of elution curves obtained with laboratory scale ion-exchange columns. Special computer programs have been developed to facilitate thermodynamic simulation, analytical correction and data processing.

Jan 1, 2003

By Calvin Konya, Steven S. Spagna, Ed Smith

During Summer 2001, the U.S Army Corps of Engineers awarded a contract to the construction firm of Bush and Burchett of Allen, Kentucky, for the purpose of developing a 13 acre redevelopment site by removing approximately 2.5 million cubic yards of rock (fig. 1). The Redevelopment Site will be the future home for a large portion of the City of Grundy, Virginia. Additional work items include the construction and relocation of 3,000 feet of the Norfolk Southern railroad bed, the placement of 95,000 cubic yards of fill and the placement of 16,000 cubic yards of stone slope protection along the Levisa Fork River. Bush and Burchett received a notice to proceed with construction in July 2001. Currently, the contract is near completion. Current activities include: hauling of material from the Redevelopment Site to the disposal area; placing fill material on the Redevelopment Site, and placing Stone Slope Protection (SSP) along the Levisa Fork river. Approximately one year into the construction highly weathered rock, degraded to near soil- like condition, was encountered in the upstream portion of the excavation. Over one-third of the original cut slope was adjusted and the blasting specifications had to be amended to accommodate for the material that was encountered in this area.

Jan 1, 2005

By Paykan Safe

The primary source of fugitive gas emissions in most copper smelters are the Peirce Smith converter operations. The modem trend is towards installation of secondary gas collection systems which are intended to collect fugitive gases from charging, standby, and skimming operations. These have been installed with varying degrees of success. Often, the major source of emissions from the converter area is leakage of process gas from the primary hoods when the converter is blowing. This gas is typically collected by the secondary system and discharged to atmosphere or scrubbed with an alkaline agent. Those smelters considering installation of secondary hoods or scrubbing of gases from secondary systems should first address the issue of gas leakage from the primary hoods. Improving the primary hood gas collection efficiency will often be more cost effective than installing secondary hooding. In the case of secondary gas scrubbing, it will significantly reduce the reagent consumption and operating cost of the scrubbing system. This paper examines the parameters that determine whether or not a primary hood will effectively collect process gases without leakage and demonstrates, using Computational Fluid Dynamics (CFD), the effects of variations in these parameters on the overall performance of the hood. It also looks at the application of CFD techniques in the design of secondary hoods and presents a summary of measured emissions from converter buildings.

Jan 1, 2002

By John A. Herbst, K. Rajamani

Process improvement is probably the most widespread objective of mineral process plant operators in the late 1980's. An important part of such improvements is dynamic optimization which involves reacting to inevitable plant disturbances in such a way that productivity is maximized at every instant of time. This paper describes the way in which mathematical models can be and have been used in dynamic optimization. Both off-line and on-line model applications are described.

Jan 1, 1989