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By Palma O. Manuel

El presente texto describe el desarrollo de la actividad aurífera, así como el análisis de las técnicas y los métodos de explotación en los yacimientos detríticos de oro. En ese sentido, se analizan los criterios sobre el proceso de explotación y los resultados de dichas investigaciones realizadas por el Instituto Geológico Minero y Metalúrgico.(INGEMMET). Asimismo refiere los depósitos auríferos, perforación, explotación y concentración gravimétrica, metodología de la explotación y la amalgamación en la mina.

Nov 8, 1982

By Ricardo Boullosa

El presente trabajo describe el sistema de bonificación como método de incremento de producción en el personal de la minería. El diseño de estos sistemas beneficia al trabajador y a la empresa, así como permite obtener ganancias sobre la base propuesta. Entre los sistemas de incentivos más conocidos figura el sistema de Halsey, Rowan y Barth. Asimismo, tenemos los sistemas en los cuales las ganancias varían en proporción al rendimiento y aquellos con ganancias variables a diferentes niveles de rendimiento como el de Taylor y Merrick. En ese sentido, la administración debe garantizar el apoyo necesario para el avance de incentivos, actualizándolos periódicamente.

Nov 8, 1982

By Romeo Calderón

El presente trabajo describe los trabajados realizados en la Compañía minera Huarón con el objetivo de realizar la explotación de vetas muy angostas y sinuosas de potencias inferiores a 1.20 m. de un modo seguro, eficiente y económico, donde fue necesario resolver el problema de carguío y acarreo en tajeos inferiores a 1.20 m. empleando equipo LHD de 0.80 m. de ancho, fabricado especialmente para este fin.

Nov 1, 1982

By Juan Alcalde

El presente texto señala el sistema de minado y sus técnicas aplicadas en la mina de San Vicente. Dicho yacimiento es la única operación minera ubicada en la región Selva y que a su vez es un monoproductora de zinc. Otra particularidad que tiene son sus características geológicas las cuales están conformadas por cinco mantos principales ubicados en paquetes sedimentarios. Asimismo, sus niveles de producción la colocan en el tercer lugar a nivel mundial como productor de zinc, después de Canadá y Australia.

Nov 1, 1982

By Estanislao Dunin

Aunque el Perú disponga de un potencial carbonífero suficiente, no ha logrado posicionarse como principal productor de carbón. Dicha crisis es atribuida al fracaso gubernamental en el manejo de difusión y gestión del carbón peruano. Por ello, el presente texto analiza este problema a través de la tenencia de yacimientos de carbón, entidades nacionales relacionadas con el carbón y así buscar un adecuado fomento de la minería en el carbón.

Nov 1, 1982

By Richard R. Klimpel

The first part of this two-part article summarizes the result of a 10-year, multimillion dollar research and plant testing program involving operating mining companies throughout the world. The program was aimed at developing a better understanding of the influence of slurry rheology on the performance of mineral/coal grinding circuits. Part 1 presents the basic concepts identified, including typical laboratory results showing the influence on grinding behavior of controlled changes in percent solids, particle size, slurry temperature, and viscosity control chemicals. Part 2, in January, will illustrate typical industrial scale test results on both open and closed circuits using the concepts presented in Part 1. Special emphasis will be placed on identifying some industrial operating implications of controlling rheology by different methods. Introduction The industrial-scale practice of wet grinding minerals and coals in tumbling media mills (ball, rod, and pebble) is well-known to operating mineral processing engineers and plant design personnel. Over the last century, considerable experience and data has been collected, correlated, and put into rules or guidelines for successful circuit design and operation. Typical factors influencing circuit throughput that have been analyzed in some depth are mill diameter and length, grinding media size and loading, feed and product particle size, mill power use, and the interaction of classifier type and efficiency with the grinding device. Until recently, knowledge of slurry rheology influence on large scale grinding circuit performance has been limited. Even today slurry rheology effects are essentially ignored in plant design. Indeed, in most plant operations only qualitative guidelines are followed. For example, too thick a slurry causes throughput losses and too thin a slurry uses excessive water or causes water handling problems such as pumping limitations. A search of published literature and numerous discussions with experienced plant operating personnel has shown an awareness that changing the percent of solids in the mill influences grinding or the response of grinding involving fine feeds versus coarse feeds. However, most the work identified relative to rheology effects in mineral/coal grinding was qualitative. Even in the few studies that were more quantitative, the scope of the work was usually too narrow to draw general conclusions. Also, the detailed rheological characterization tied to observed breakage and the combination of laboratory to industrial-scale testing that is required to develop a broad understanding of any factor influencing grinding had not been done. In this environment, this detailed program began in 1967. It had three distinct goals: • To develop a basic understanding of slurry rheology influence on breakage characteristics in the laboratory. • To test general rheology concepts developed in the lab on the industrial scale. • To develop a commercially viable chemical approach to controlling slurry rheology that would lead to the use of chemical grinding additives or grinding aids. The goals have been met, at least in part, this year. A small fraction of the extensive laboratory and plant results have been made available in published literature. Much of the research program dealt with identifying and developing chemical grinding aids, but a lot of useful and practical information on percent solids, particle size, and slurry temperature influence on grinding circuit performance also was collected. The purpose of this article is to present a clear and concise sum¬mary of the results of the entire program. The importance of rhe¬ology control in grinding circuit behavior will be demonstrated using a series of carefully per¬formed industrial scale experi¬ments (both open and closed cir¬cuits) that have not yet been reported in general literature. Mining companies participating in the test program on a proprie¬tary basis have found the informa¬tion in this article to be useful in better understanding and improv¬ing circuit performance. Viscosity Effects in Grinding Studies In this program&apos;s previous labo¬ratory studies, it was shown that there is a consistent pattern of change in specific rates of break¬age of both mineral and coal slur¬ries as slurry fluidity changes. Using the net production rate of material smaller than some spec¬ified size-for example, kg/hr of <75 µm (200 mesh)-as an index of mill production in a standard batch mill test (with a given feed material, feed size, mill, and mill conditions such as constant time of grind), the following facts were established (see Fig. 1): • The normal range of low den¬sity, low viscosity slurry (region A) gave no variation in mill produc¬tion. The measured rates of break¬age exhibited normal first order grinding. • Grinding of a somewhat higher viscosity slurry (region B) could give increased production. The higher viscosity was obtained

Oct 12, 1982

By W. L. Wearly

El presente texto decribe el proceso de mecanización en la minería donde hay reducción del costo de mano de obra. Para elllo, se revisa la historia de este proceso desde el siglo XIX hasta la actualidadd (1970).

Sep 1, 1982

By Enrique Cervantes

Durante mucho tiempo, las vetas angostas generaron inquietud para los operadores mineros - en tanto su morfología provoca una baja productividad, así como el aspecto técnico obliga a depurar sus sistemas. En ese sentido, el presente texto refiere el método de corte y relleno como el más adecuado para la explotación de vetas puesto que puede adaptarse a las características de este tipo de yacimientos, además del alto grado de flexibilidad para adoptar algún cambio de sistema.

Sep 1, 1982

By Julio Auzmendi

Dado que algunas industrias utilizan material a granel en sus procesos, este puede presentarse en fábrica, envasado, en sacos a granel, camión cisterna o volquete. Sin embargo, se generan problemas de diversa índole Por lo que el presente texto describe los posibles problemas encontrados cuando las industrias utilizan este tipo de materiales como: problema de recepción, almacenamiento y extracción, transporte a la zona de preparación o mezclado, dosificación y transporte a las máquinas del proceso y transporte del material elaborado a los puntos de consumo, así como las soluciones.

Sep 1, 1982

By N. Niyogi

La nacionalización de las minas de coque en 1971 y la toma de posesión de otras minas de la India originaron cambios en la industria minera del carbón. Por tal motivo, se estudiaron programas de racionalización para dirigir la industria minera hacia las tareas del futuro. En ese sentido, el presente texto señala los problemas de diseño e implementación del depósito de carbón de Jharia. Asimismo, se muestran las tendencias del desarrollo en el futuro utilizando el proyecto de la mina de carbón en Jharia.

May 1, 1982

By Patricio Campos

Durante los diez últimos años, la perforación hidráulica ha desplazado al sistema neumático en aplicaciones mineras y obras civiles. En ese sentido, el presente texto describe las ventajas e inconvenientes de este sistema hidráulico como alternativa futura en el campo de la perforación. La aplicación de esta tecnología aumentó la productividad en la perforación de roca y disminuyó a un costo menor de operación que la de perforadora neumática. De forma que se la considerará como proceso obligatorio en breve plazo, al tiempo que mejora el ambiente de trabajo del personal.

May 1, 1982

By Alberto Manera

El presente trabajo señala las normas para la toma de datos en el campo con fines geotectónicos aplicado a la minería. Para ello, se realizan dos procedimientos: el primero, es el convencional donde se realizan planos a escalas y así encontrar yacimientos minerales o petróleo y el segundo, se realiza para tomar una cartografía geológica de un área determinada. Luego se hace la descripción de registro tipo que incluye la situación, tipo de plano, orientación, continuidad, espaciado, superficie, relleno, litología, resistencia, hidrología y la clave reconocimiento.

May 1, 1982

By Richard J. Mainiero

The Bureau of Mines has developed a prototype nonincendive explosive rock-breaker charge that can be fired unconfined in underground bituminous coal mines without the danger of igniting a flammable atmosphere that might be present. At present, unconfined shooting in underground coal mines is prohibited, but there are situations where the use of such shots would yield an overall improvement in safety. The charge consists of l-1/2 lb of permissible water gel explosive in the form of a short cylinder 7 inches in diameter and 7/8 inches high, surrounded by a l/2-inch-thick layer of damp salt, and encased in latex rubber reinforced with cheese cloth. The latex rubber housing provides a charge package that is strong enough to resist rough handling yet is pliable enough to conform to an irregular stone surface. A charge of this shape was found to be more effective at breaking rock than charges with lined or unlined cavities. Incendivity tests in a gallery have shown that the prototype charge will not ignite a flammable methane-air atmosphere when fired. Rock- breaking tests made with limestone boulders indicate that the charge will satisfactorily break stone slabs weighing 1 to 2 tons, and that two or more charges might be effective for slabs weighing up to 10 tons. In cooperation with the Mine Safety and Health Administration (MSHA), a test protocol for the certification of these charges as "permissible" for use in flammable atmospheres is being developed.

Apr 1, 1982

By Mario Samamé Boggio

El presente texto describe algunos aspectos de la inversión extranjera en tres períodos: fines del siglo XIX, la primera mitad del siglo XX y segunda mitad del siglo XX. Dentro de lo quince casos analizados se halló que 5 empresas son iguales: Northern, Southem, Santander, Santa Luisa y Madrigal; 4 empresas se han "peruanizado" total o parcialmente: Caylloma, Ticapampa (Alianza), Lampa (Minsur) y Ruaron, 3 empresas se han agotado aparentemente: Santo Domingo, Salinas y Minas Ragra, 1 yacimiento revertió al Estado y fue desarrollado por Minero Perú: Cerro Verde; y 2 empresas fueron expropiadas y estatizadas: Cerro de Pasco Corporation y Marcona. En todos los casos no hubo descubrimiento del yacimiento por el inversionista, quien compró las concesiones y denuncios, con excepción de Marcona que estuvo explorado y desarrollado y fue contratado para su explotación.

Mar 1, 1982

By Hernán Arévalo

El presente texto describe las perspectivas en la utilización de la tecnología de conversión del carbón en los países latinoamericanos para producir petróleo sintético y derivados. En ese sentido, el proceso de gasificación carbón y síntesis en combustibles líquidos es costoso. Por ello, se requiere un análisis económico cuidadoso antes de decidir la instalación de cada planta en los países en América Latina y en el que los institutos geológicos y del carbón de los países de Latinoamerica inicien o continuen, según sea el caso, con la exploración de los recursos carboníferos para determinar reservas, incluyendo las de los carbones hidrocarburables.

Mar 1, 1982

By Jaime Mercado

"El presente texto señala los yacimientos de cobre de tamaño medio, que por su especial ubicación geográfica son de importancia regional y nacional su desarrollo. Dichos yacimientos están ubicados en la faja costera de Arequipa (Condestable, Raúl, Río Seco, Monterrosas, Acarí y Chapi) y Lima. Además de estos yacimientos, existen otros, cuyas reservas y potencial no están determinados. Sus principales características son: proximidad a la carretera Panamericana, puntos de embarque de primera importancia, depósitos de almacenamiento de ácido sulfúrico, energía eléctrica del Mantaro y Charcani en proceso de ejecución. "

Mar 1, 1982

By Paul D. Tomlingson

Maintenance costs in the mining industry often account for as much as 18-20% of total operating costs and with the cost of labor and materials rising, they threaten to become an even larger percentage of the total. Yet, without an effective maintenance program costs can soar beyond what they would be without a program. In other words, when production equipment is down, there is no production and no product to sell in the marketplace. This cost of downtime in lost product far exceeds the actual cost of maintenance, which is defined here as labor and materials. Thus, mine management must have an effective maintenance program to avoid downtime and meet production targets. Attaining an Effective Maintenance Program Many mine management and operations supervisors believe that an effective program is a function of how hard they push maintenance. Yet, when vital production equipment is inoperable and production is lagging, no amount of pushing helps. In actuality, maintenance has little control over its own destiny and needs support from other departments to deliver good service. Success of the maintenance program depends on gaining control of those factors that directly influence maintenance. Consider the following. Organization-The maintenance organization must be structured for maximum responsiveness to production needs. Unfortunately, some needs are immediate and many are unknown in advance. The maintenance department has little control over them. These outside influences limit the department manager&apos;s ability to control his own organizational structure. Preventive maintenance procedures-Routine lubrication, equipment inspection, minor adjustments and the like are controlled mostly by maintenance. Yet, scheduling preventive maintenance depends also on the availability of equipment controlled by other departments. Planning-The purpose of planning maintenance jobs is to ensure that the best use is made of maintenance resources. If the production department creates an environment of running repairs and emergencies, there can be little planning. Even well-planned jobs will suffer if there is less than full cooperation in carrying them out. As a consequence, the maintenance department is not blocked from planning, but the value of its planning is reduced. Scheduling-Maintenance scheduling should be a joint effort. Although maintenance does the planning, production must agree to the scheduled maintenance of its equipment. Workload-As a service organization, the maintenance department has limited control over its workload because it must consistently respond to other department&apos;s demands. At best, maintenance controls only the fixed portion of its workload-utility work, janitorial service, maintenance shop work, and assigned repetitive and preventive maintenance duties. Unscheduled and emergency work are initiated by operations. Major maintenance actions require full cooperation. Labor productivity-The effective use of labor is tied to other key functions of maintenance. These include organization, preventive maintenance, planning, scheduling, and emergency work. An area type organization, for example, can often respond more quickly to immediate needs than a centrally controlled maintenance group. Yet, area maintenance can result in lower labor productivity unless tight control is exercised. One of the advantages of a good "detection-oriented" preventive maintenance program is early discovery of problems and better opportunity to schedule corrective work in advance. Under planned work conditions, use of labor can be more productive. Complete planning and scheduling can minimize time spent on each job, increase effectiveness of supervision, and improve labor productivity. Finally, if emergency work is minimized, there are fewer delays, less lost time, better coordination, and more productive use of labor. While labor productivity is an important factor in carrying out maintenance, it also is influenced by outside factors. However, few realize the impact of being able to improve maintenance productivity. By improving the productivity of 30 men from 30% to 40%, maintenance could accomplish the same work value as if it had added 7.5 men working at 40% productivity. 30 (1800) (40%) = 21,600 man-hr/yr 30 (1800) (30%) = 16,200 man-hr/yr Difference = 5,400 man-hr/yr 1800 (40%) 7.5 men Leadership-The maintenance department can have significant control over its own leaders, the front-line foremen, but they must

Jan 12, 1982

By Paul L. Russell

Numbers, arithmetic, mathematics. Where did it all come from? Who needs it? We all do, but many school children would not agree. Engineers, physicists, accountants, tax collectors, and most of the general public are well aware that modern society in large part is founded on mathematics and could not exist without it. Mathematics developed over thousands of years as part of the everyday life of man. No one area, tribe, or race can claim discovery. In fact, from the records that do exist, it is evident that many facets of mathematics were discovered independently of others who made similar discoveries. While proof may be lacking, the earliest concepts of mathematics may be some 250,000 to 300,000 years old. The first use of numbers as written records is unknown. However, a bone of a young wolf deeply cut with 55 notches-arranged in two rows, one of 25 notches, the other of 30-was found in Czechoslovakia. Dated to be about 30,000 years old, it is perhaps an early record of some kind of counting system. It is assumed that mathematics was developed as an answer to man&apos;s practical needs, but anthropological studies suggest that the art of counting may have developed in connection with the needs of primitive religious ceremonial rites. Fingers probably were first used to designate sets of from one to five objects. Using both hands, up to 10 items could be indicated. As civilization developed, so did the need for more flexible systems to record items of trade, measure land, and figure taxes. Aristotle noted that the development of the decimal system comes from the fact that most people are born with 10 fingers and 10 toes. In spite of this obvious fact many early civilizations used binary, ternary, and quinary systems while vigesimal systems (with 20 as a base) and even sexagesimal systems (with 60 as a base) were used by others. A form of writing was in use in both the Mesopotamian and Nile valleys as early as 3000 to 4500 B.C. In Mesopotamia, wedge-shaped marks were impressed upon soft clay tablets that were hardened in ovens or by the sun. Many thousands of such tablets have survived. When the tablets were finally deciphered, some were found to be records of items shipped in trade, inventories, tax accounts, and mathematics exercises for teaching. Mesopotamia is also the source of an interesting board game dating back to about 2500 B.C. Its buttonlike men and triangular dice were apparently used with squares of shell, inlaid with lapis lazuli and red sandstone. Unfortunately, rules of play were not found. In Egypt, record preservation was somewhat better. Discovery of the Rosetta Stone in 1799 eventually led to deciphering the Egyptian hieroglyphics that included a numbering system at least 5,000 years old. These records show a competence in counting and numbering. A calendar of good accuracy may have been in existence as early as 4,200 years ago. Mathematics, as practiced today, developed when the Greeks added logic and proof to arithme-

Jan 12, 1982

By Thomas O’Neil

Part 2 of this article continues with a discussion of features that distinguish contemporary investment analysis in mining from earlier methods. Part 1 traced the evolution of evaluation methodology from the traditional and discounted cash flow methods to the present. Quantitative investment models of the past 20 years played an important role in mine evaluation, but a new integrated approach to mine investment decision-making is now developing because of growing economic, technical, and political uncertainties. One of those uncertainties -inflation-was discussed in Part 1. Increased Risk At a time when mineral production technology and analytical evaluation tools have never been more sophisticated, it may seem anomalous to claim that mining ventures are riskier. Whereas technical risk has, indeed, been notably reduced, business risk the chance of a major loss due to market factors-has increased. This has been caused by two factors: the rapidly rising capital requirements of new projects and increasingly unpredictable future economic conditions. These difficulties are compounded by the long lead times of large, new mining projects. Rising Capital Requirements A $100 million investment is no longer considered to be a large mining project in most cases. For a large metal mining project, the total cost of the concentrator alone can exceed $100 million. Amoco Minerals&apos; Thompson Creek molybdenum mine being developed in Idaho will cost over $350 million, for a relatively modest sized (23-kt/d or 25,000-stpd) ore operation with no extraordinary features. For a major grass roots copper operation producing blis¬ter or refined copper, the capital requirements are billions of dollars, not millions. Project costs are higher for two reasons. One, the projects themselves are larger; and two, the capital cost per unit of production is rising rapidly. Projects are larger because lower grade ores, yielding smaller margins, must be mined in greater volume-particularly in view of the high fixed costs of modern technology. When analysts contemplate any capital project, an important consideration is the minimum economic size of the facility. This is the smallest size that can be built and still be competitive on a total unit production cost basis. In the conventional copper smelting business, for example, a production rate of at least 91 kt/a (100,000 stpy) of blister copper is about the absolute minimum for reducing unit fixed costs to competitive levels. Clearly, many variables affect the minimum economic size of a mining facility, but with few exceptions that size continues to grow. Unit capital costs of new mining projects also are continuing to rise. The accompanying table shows that the capital costs in primary copper production have risen faster than the cost of living. Of particular note is the capital charge of over $1.70/kg (77411b) required for a new, fully integrated facility in 1981. Thus, the mid-1982 copper price would not even cover the cost of capital for a new copper producing complex without considering the direct operating costs for such a facility. The breath-taking costs of new mining projects are caused by factors such as increasingly complex technology, the rising social costs of creating attractive living and working conditions for employ¬ees, and the expenditures re¬quired for environmental protec¬tion. For whatever reasons, how¬ever, unit capital costs in mining continue to exhibit staggering growth rates. Future Economic Conditions Risk is not only a function of the size of the potential loss-an im¬portant measure of which is the capital intensity of mining dis¬cussed above-but also of the like¬lihood of incurring the loss. It is here that the ever increasing lead times of mining projects and the glaring limitations of economic forecasting are so important. In comparison to nearly all other in¬vestments, mining has more capi¬tal at stake for a longer period of time before commercial uncer¬tainty is resolved by distant eco¬nomic conditions that are subject to high forecasting errors. A sobering example of the pre¬ceding points occurred with the Lakeshore copper mine in south¬ern Arizona that Hecla Mining Co. undertook to finance and manage in 1969. The project was a joint venture of Hecla and the El Paso Natural Gas Co. and included two mines-one producing oxide ore and a second in the sulfide zone¬and a complex processing facility producing both electrowon cop¬per cathodes and copper precipi¬tates. The project originally was

Jan 12, 1982

By Katzer R. Klimpel, J. Sewell

Dr. Roussey Roussev The use of chemical additives on grinding is of significant importance considering the high energy consumption of grinding processes. My research indicates that the dispersant approach explains the effects, in this particular case of wet grinding. Further, the dispersant approach combined with torque measurements give the possibility of clarifying the mechanisms involved when using grinding aids. I find the conclusions derived from the data obtained to be correct and useful for grinding. In general, I agree with the explanations. However, I would like to discuss several additional points that I consider to be important, and in the same time to mention some of my own results from investigations similar to those presented in the study under discussion. The "bed volume concept" and the change of slurry viscosity explain adequately the data plotted on fig. 3, in conjunction with Figs. 1 and 2. However, the significant increase of the average torque in the case of 83% solid with XFS-4272 introduces the necessity of establishing the optimum of percent solid when dispersant is used. For example, the optimum percent of solid for different materials varies. One of the reasons is the material&apos;s mass density. On the other hand, it is necessary to determine the concentration of the chemical used. Because of this, it would be interesting to know how the cited concentration was selected. The supportive discussion and verification by Dr. Roussev, with results similar to that of the paper, is appreciated. I will try to answer the additional questions he has raised. To begin with, the mill was fitted with six lifters of approximately one-quarter inch height. There has been extensive lab and plant level work to understand downstream influences of using dispersants like XFS-4272*. In sulfide ore processing, which is the area in which most industrial scale testing has been performed with this approach, neutral to positive influences have been observed. For example, positive effects (e.g., increased recovery) have been noticed in flotation operations involving ores that have a tendency to produce excessive slimes upon grinding. (1) Also, the use of a dispersant has been shown to demonstrate a positive influence on classification by improving the sharpness of separation and preventing a decrease in d50 value that usually accompanies increasing flow rates to classifiers.(2) The biggest potential downstream problem is in thickening, which at the dosages involved, has not been a problem in plant scale usage. The commercial price of dispersants like XFS-4272 is quite variable depending on source, concentration, etc, but a typical cost of XFS-4272 to achieve a 10% increase in throughput in industrial mills has been between 20 and 35- US per ton of feed ore (1981).

Jan 12, 1982