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By A. Montini, M. H. Moys

"A conductivity probe mounted in the shell of the mill has been used to measure the behaviour of the load in the mill as a function of operating variables. It was found that certain properties of the conductivity signal correlate strongly with the per cent solids of the slurry passing through the mill; in particular the angular location ?D of the shoulder of the load is an increasing function of the per cent solids. A method for measuring the viscosity of the pulp discharging from the mill has also been developed. The use of the measurements in mill control is illustrated by simulating various control strategies for open circuit milling. It is shown that the use of ?D allows very tight but imprecise control of the slurry rheology in the mill, while the use of viscosity is subject to severe limitations in speed of response. A cascade control system involving both measurements provides adequate control of slurry rheology within the mill. Applications to closed circuit milling are discussed.IntroductionMultivariable control of milling circuits continues to receive a lot of attention in the literature. Hulbert and co-workers and Niemi, et al. have described the use of Inverse Nyquist Array (INA) techniques while Herbst has recently described the use of Optimal Control. It is significant that in neither of these three projects was any variable associated with the grinding mill itself (e.g. power or properties of the mill discharge) used in the control strategy. Pauw, et al.do, however, use mill power in their multivariable peak-seeking controller for pebble-mill control. Little work has been published on the use of measurements of the properties of the slurry being discharged from grinding mills, in spite of the fact that milling efficiency is known to be strongly affected by slurry rheology».Moys has recently developed a technique for measuring the dynamic behaviour of the load in the grinding mill. This method involves the monitoring of the response of a conductivity probe mounted in the shell of the mill which gives a measurement of the orientation of the load inside the mill. It was found that the load behaviour was strongly influenced by slurry rheology. In this project a technique was also developed for the measurement of the viscosity of the slurry in the mill discharge. It was, thus, decided that it would be worth investigating the use of these measurements in mill control schemes since direct control of the slurry rheology in the mill must inevitably increase the efficiency and productivity of the grinding circuit as a whole.This will be done by using the dynamic responses measured by Moys and Montini to simulate the behaviour of an open circuit ball mill. While the control of open circuit mills is of little interest, this simulation provides a simple but powerful demonstration of the advantage provided by these measurements, advantages which should apply to closed circuit operation of any mill type (including autogenous milling). Investigations into multivariable control of a closed circuit ball mill are currently nearing completion and will be published soon."

Jan 1, 1987

By Robert C. Salak

The era of low-seam mining with continuous haulage has been here for quite some time. Typical tonnages in companies such as Terry Glenn Coal are currently averaging 405 tonnes per shift in .8m coal. JoAnn Coal has averaged 453.6 tonnes per shift in .775m to .825m coal for the past four years. John Chaney of Chaney Coal has averaged 297 tonnes per shift in .6m to .65m coal. There are many other mines that are experiencing similar success and with maintenance costs that are averaging $.10 to $.40 per tonne. These figures have been documented and can be verified by the operators.

Jan 1, 1981

By David J. Morrison

Scarcity of truck tyres, increasing cost and decreasing availability of labour, increases in fuel costs and project budget blowouts have changed the paradigm behind mining equipment selections. The cycle of commodity changes have occurred in parallel with the increasing maturity of continuous mining machinery, mobile in-pit crushing systems and very large scale conveyor belt systems. This paper will consider the merits of operating continuous materials handling systems, mobile in pit crushing systems, relocatable crushing systems, relocatable conveyor systems and automated waste handling systems in place of the more conventional approach of truck haulage.

May 1, 2007

The scarcity of truck tyres combined with decreases in the availability of labour, increases in fuel costs and a buoyant international economy driving project budget blowouts, have all combined to change the paradigm behind mining equipment selections. The escalation of commodity prices has occurred in parallel with an increasing maturity in continuous mining machinery, mobile in-pit crushing systems and very large-scale conveyor belt systems. This paper will consider the merits of operating continuous materials handling systems, mobile in-pit crushing systems, relocatable crushing systems, relocatable conveyor systems and automated waste handling systems in place of the more conventional approach of truck haulage.

Jan 1, 2007

By J. D. Stone, I. D. Brumby, J. D. Inch, C. J. Beukes

A. Continuous miners, and their operation at Bosjesspruit Colliery J. D. INCH*, B.Sc. (Min.), M. I. Min. E. (Visitor) A brief description is given of the main types of continuous miner and their incidence of application in South Africa. Definitions and descriptions of the design parameters and components of the main cutting head are given. together with an outline of the modifications carried out to improve machine cutting performance. An account is given of experience with the application of water infusion to suppress airborne dust during continuous-miner operations. B. The selection and performance of continuous miners at Matla Coal by J. D. STONE, B.Sc. Eng. (Min.,) M.B.L. (Graduate) The reasons for the choice of continuous miners for the development of accesses and the winning of coal in a modern underground coal mine are discussed. It is shown that, at relatively low depths, the extraction rate as well as the costs are more favourable than those of proved total extraction methods. The selection of a continuous miner is largely dictated by factors such as production rate, capital and running costs, imported content and the extent to which local content and manufacturing are to be increased, manpower requirements, seam thickness, expected floor and roof conditions, and maximum cutting height. The present inherent shortcomings of continuous miners, such as inefficient continuous transportation of coal away from the miner and the lack of an infinitely variable traction to match the sumping speed with the feasible penetration speed, are pointed out. Specific problems encountered and the methods of solving them, as well as a planned trial with a heavy-duty continuous miner, are discussed. C. Continuous mining within the Tavistock Group of collieries I. D. BRUMBY.Dip. Min. (Visitor) The Tavistock Group of collieries is situated some 25 km south of Witbank. The three collieries comprising the Group are Tavistock Colliery, Phoenix Colliery, and South Witbank Coal Mines. Continuous mining is practised to some degree at all three collieries. This system of mining was introduced at Phoenix during 1976, South Witbank during 1978, and Tavistock during 1979. For the twelve months ended June 1979, continuous mining accounted for 1,7 Mt of the 4,5 Mt hauled from underground. All the continuous miners introduced to date have been of the rotary-drum type. D. Pillar extraction at Usutu Collieries using continuous miners by c. J. BEUKES(Visitor) In 1969 Usutu Collieries began pillar extraction with conventional mechanized equipment. This was very successful, but certain disadvantages could be eliminated if continuous miners were used instead. In 1976 the first continuous miner was introduced for this purpose; this proved so successful that a second unit was introduced in 1977, and pillar extraction by conventional equipment was discontinued. By the end of 1978, 1,3 Mt had been mined from pillar extraction by continuous miners. This paper describes the method in some detail, and indicates that the operational costs are lower than for conventional bord-and-pillar mining. Defect solid state A one-day multidisciplinary symposium entitled 'The Defect Solid State '80' will be held under the auspices of the Solid State Physics and Materials Science Subcommittee of the South African Institute of Physics at the University of the Witwatersrand on Monday, 14th July, 1980, following the Twenty-fifth Annual Conference of the South African Institute of Physics.

Jan 1, 1980

By S. R. du Toit, W. J. Oberholzer, M. I. Watson, D. G. Krige

The objectives, essential features and implications of the 'random' and 'deterministic' types of ore value surfaces are examined as well as the basic requirements for a satisfactory prediction model. The 'random' method used on the South African gold mines and based on observed auto-covariance patterns is briefly discussed as well as its justification in preference to the 'deterministic' approach. Various mathematical models for auto-covariance patterns are examined for the one-dimensional case. It is also shown that these patterns as estimated for ore values in certain mines agree closely for various sizes of ore unit. In two case studies the variations in gold, uranium and ore thickness covariance patterns are examined and compared with certain geological features established independently from sedimentological studies.

Jan 1, 1969

By Brandon T. Buschmeier, Sonia S. Swift, Michael P. Walker, Frederic Masse

"Ground improvement has undoubtedly become a cost-efficient and effective solution to support the development of poor soil sites. Ground improvement elements, such as Controlled Modulus Columns (CMCs), replace piles by improving the subsurface soils and reducing settlement. As ground improvement becomes more popular, the applications become more creative and ground improvement is being used to control settlements under large structures with tight settlement tolerances.In this paper, we will discuss the use of CMCs to support two (2) large industrial warehouses where soil conditions would normally lead to the use of deep foundations and a structural slab, grade beams, and hung utilities to prevent excess settlement. Each of the sites we will discuss had poor soil conditions in the form of very soft or compressible soil, heterogeneous fill of varying thickness, and environmental contamination. At each site, we developed a design that would allow for the use of Controlled Modulus Columns (CMCs) with a Load Transfer Platform (LTP) in place of the previously-proposed deep foundations. The use of the CMCs also allowed for the use of spread footings and slab on grade construction. The benefits of this value-engineering approach include economy in the foundation system, risk mitigation by not disturbing contaminated soils requiring expensive removal, and ease of access for future sub-slab upgrades with new tenants. Additionally, the use of recycled concrete aggregate as an LTP is more environmentally friendly than placing structural slabs with heavy steel reinforcement.Designing for the settlement of large warehouses is challenging because it requires changing how we typically perform our designs. For most structures, the slab loads are relatively light when compared to the footing loads, whereas for warehouses, the slab is heavily loaded compared to the relatively light footing loads. Thus, it becomes essential to perform three-dimensional analyses to confirm that the proposed CMC layout will provide uniform support of the slab and footing across a variety of loading scenarios (loaded bays vs unloaded or travel bays). The complexity of the designs for these warehouses generated interest in conducting large area load tests over a grid of multiple columns. The performance of the area load tests provided invaluable information on the effectiveness of the LTP and CMC spacing. In this paper, we present a general description of CMC ground improvement, the differences between ground improvement and traditional pile foundations, our typical design methodology for CMC design, and the modifications to that methodology for warehouses."

Jan 1, 2017

By McHaina D. M, Hardcastle S. G

A description is given of an investigation into the feasibility of using controlled recirculation of warm exhaust air into the cold intake air of underground mines during winter. Canadian mines can experience inlet air temperatures of minus 30 ¦C and less, requiring them to pre-heat their intake air. The use of controlled recirculation would reduce the inlet air quantity and thus reduce heating costs which exceed $1M on some mines.

Jan 1, 1988

By G. Thom, A. Kay, J. B. Hyde

"This paper will initially outline the specific types of copper castings used in blast furnace iron production. Tuyeres, tuyere coolers and stack cooling plates will be discussed in some depth, with particular reference to their dimensional configuration and purpose.Following this, the failure of such cooling members will be discussed, with special focus on tuyeres. Tuyeres are the most common casting which often requires replacement. Reasons for failure and its effect on operations will also be included.The latter sections of the paper will deal with the strict specifications demanded by ironmakers regarding copper castings. The justification for such rigid demands will be explained through the material presented earlier in the paper.IntroductionThe modern 5000-tpd blast furnace, worth millions, is a large capital investment to be sitting idle. Consequently, ironmakers strive to minimize the loss in iron production and revenue from furnace downtime. Two major causes of downtime are furnace relines and shutdowns to replace damaged tuyeresor tuyere coolers. Copper ancillaries are important items in the production of iron. They are consumable items, therefore they contribute to the campaign life or to the downtime in blast furnace production.Several combinations of lining and cooling systems have been used with varying degrees of success. Blast furnace refractories have evolved from ceramic to carbonaceous linings. The Russians and Japanese have successfully introduced stave-cooled furnaces that may have several forms, such as evaporative cooling. Stelco has two furnaces which use the Russian-designed cast iron system. However, this paper will be confined to the use of copper cast cooling members in a conventional internally cooled furnace.Figure 1 is a schematic cross section of the E blast furnace. The three major sections of a blast furnace-the stack, bosh and hearth-are identified. Further, the locations of the various copper members are indicated. This furnace produces an average of 5300 tons of hot metal per day."

Jan 1, 1982

The application of cost updating with the aid of cost indices is reviewed with particular regard to the mining industry. Examples of applicable cost index series are included with values given for the last ten years. The compilation of the indices is discussed with consideration given to the possible sources of error inherent in their application to specific mining cost problems.

Jan 1, 1990

By Russell Frith

The paper defines the various operational advantages associated with the use of cribless tailgates during longwall extraction and considers the associated ground control issues that need evaluating to ensure a successful outcome. Reference is made to longwall mines in Australia currently using cribless tailgates and the geotechnical and ground support factors that allow them to do so This includes the nature and behaviour of the roadway roof the stability of the chain pillar and also the type and timing of installed support A specific case history from a colliery in NSW will he referred to whereby heavy standing support was replaced with lower density tensioned cables as routine TV secondary support, which resulted in both improved TG roof conditions and a significant cost reduction. The conclusion will be drawn that cribless tailgate roadways can potentially he used in many environments either due to the existence of highly competent immediate roof conditions or through the appropriate application of active reinforcing support measures in less competent conditions. Use will he made of Strata Engineering?s roof behaviour and stability model in demonstrating the various concepts involved.

Jan 1, 2000

Innovative mining technology came to Texas in the form of bucket wheel excavator/cross-pit spreader systems. Texas Utilities Mining Company put the first system to work at its Big Brown Mine in December 1985. The second such system was put into operation at the Monticello Mine in February 1991. The cross-pit spreader systems are mobile, electrically powered, excavation and conveyor systems, the principal components of which include bucket wheel excavators (BVE) and an across-the-pit conveyor (spreader). These crawler mounted machines operate as a unit; the BVE's excavate overburden, feed it via conveyors to the spreader which in turn conveys the material across the open pit and onto the developing spoil bank. The system at the Big Brown Mine is composed of 2 BVE's and an across-the-pit conveyor while the Monticello system is made up of 1 BVE and a spreader. The BVE's prestrip overburden preparing a dragline bench for the final removal of overburden. Numerous evaluations, including lignite production requirements, economics, overburden characteristics, rehandle reduction, spoil stability, and the compatibility with dragline operations, led to the selection of the cross-pit spreader system at the Big Brown Mine. The system has proven itself as a viable and economical means of prestripping. The system's success at the Big Brown Mine led to the development of a second such system at Monticello. The advent of the cross-pit spreader system is viewed by Texas Utilities Mining Company as a viable solution to recovering deeper lignite reserves in a safe and economical manner.

Jan 1, 1993

By J. C. Rhodes

The demand for good white minerals for many industries including paint and plastics have made it necessary to import high grade industrial minerals from various parts of the world. Some of the calcium carbonate, barite and talc minerals are from China, Mexico, Jamaica and Haiti. These materials can be processed by custom processors. The custom processor can provide a service to the Industrial Mineral owner. The imported materials can arrive in various feed sizes from lumps (3"-6") down to 325 mesh. The materials can also be in various size shipments or container loads. The economics for importing should be investigated thoroughly. The two factors just mentioned can influence the quantity of material to be processed. These two factors can also influence the total cost for each end product.

Jan 1, 1989

By A Suokas

Boliden Tara Mines Ltd, located in County Meath Ireland, produce in excess of 2.5 million tonnes per annum of ore from the underground resource located 40 miles north west of Dublin. The zinc-lead ore is mined using long hole open stoping techniques, with ore treated on site. The operation is continually searching for new ways to improve productivities at the mine, and have employed a detailed data acquisition and reporting system on site to provide feedback around performance. One area where both Boliden Tara Mines Ltd and Orica Mining Services believed improvements could be made was in the application of bulk emulsion technology through an Orica supplied but Tara operated Maxipump Delivery System for all production and development blasting at the mine. Both parties committed to the evaluation of this technology at the mine, however the capital cost and technical and economic changes meant the project needed to be diligently investigated and any improvements documented. The first stage of this project was for Orica Mining Services personnel to visit the operation, and conduct a detailed analysis of the operationÆs performance over the past 12 months. The next step in moving forward was then to commission and utilise the customer operated emulsion system at the mine. This was then followed with the collation and analysis of data from the demonstration period to examine and document the benefits of the system. This paper is a summary of the observations made during the site inspection and the data analysed to date, and has been used in determining operational and financial improvements in the comparison between a Maxipump Emulsion Service and the current ANFO loading systems.

Jan 1, 2005

By P. A. Lilly, W. Sarunic

In most cases, slope movement monitoring data are collected on a temporal basis and displacement or velocity is plotted against time in order to assist the engineer to make judgements about slope behaviour. Once an unusual behaviour pattern has been established, the data are then analysed to estimate when the key inflection points occur in the data, when the slope movements start to accelerate and, ultimately, when the slope is expected to collapse. The identification of these inflection points is sometimes difficult to achieve with the naked eye. This paper presents the application of a trend analysis technique, known as cusums, to assist in this process. The authors have presented a range of data from various real life examples which highlight the effectiveness of the cusums technique. A key aspect of the cusums technique is the use of a constant (K) against which data trends are assessed. This constant is best derived from slope performance data at each site, as each rock mass will behave in its own unique way. The authors have experienced slopes that have had threshold values ranging from 0.1mm/day through to 10mm/day, and therefore a conservative approach should be adopted when assessing the performance of slopes.

Jan 1, 2006

By Henry J. Sandri

The use of economic models for forecasting purposes is an inexact yet necessary tool for mineral decision making. One method not commonly used is cyclical analysis because of its "non-scientific approach". However, under certain circumstances a modified cyclical approach can provide useful insight to mining companies. The current paper discusses mineral modeling, the type of economic models and the use of cyclical forecasting for mining firms (not speculators) involved in precious metals.

Jan 1, 1984

By Howes PM

In the iron and steelmaking processes, dusts are generated and treated by wet dedust- ing methods to form slurries which are high in iron content, but also contain certain impuri- ties. For many years these slurries have been processed and the wet cake, which is produced, has been dumped because of the high zinc and alkali chloride contents. Sintering is an appropriate process for recycling of these materials, provided the deleterious impurities can be kept under control. Zinc is a deleterious element in blast furnaces because it promotes the formation of accretions on the upper walls of the furnace. This results in irregular furnace performance. Alkali chlorides effect the emissions from the sinter plant waste gas due to the high resis- tivity of these components, resulting in decreased efficiency of the electrostatic precipitator. Experimental work indicated a concentra- tion of zinc in the -11 pmt particle size frac- tion. A cyclone plant was installed producing a "coarse" usable product and a "fine" waste Product.

Jan 1, 1984

By G. T. C. Emere, E. C. Hunter

The use of cylindro-conical settlers for the clarification of underground water by E. C. HUNTER- (Associate) G. T. C. EMERE-, B.A. (Hons.) (Keele) (Visitor) This paper analyses the performance of conical settlers on Harmony Gold Mine from 1959 to the present time, and describes the investigation that was undertaken to substantiate and improve the use of conical settlers for a new pump chamber in another part of the mine.

Jan 5, 1977

By Farley RJ

The use of D-H Vacuum treatment at the Waratah Works of Commonwealth Steel Coy Ltd is broadly discussed in relation to the wide variety of products manufactured by the Company. The metallurgical features of the process are considered and related to the quality benefits deriving from its use.

Jan 1, 1972

By Silvia França, Hudson Couto, Renata Barbosa

"The flotation process, largely used for mineral concentration processes, which is based on air bubble adhesion to the dispersed solid phase, is also being used for wastewater treatment purposes. Dissolved air flotation (DAF) is based on the separation of the solid-liquid phases with the aid of small air bubbles (10-100 µm), with high values of interfacial contact area, improving the process efficiency. In the process, the air bubbles and particles or flocs form aggregates, which rise to the surface of the flotation cell to be collected. The advantage of producing small bubbles is directly related to the fact that smaller bubbles result in greater bubble-particle interaction. Wastewater produced in alumina refinery - from the red mud filtration step - has a red colored aspect due to the presence of very fine particles of red mud and also dissolved matter that still remain in the filtrate. This wastewater might be treated, aiming to reuse the water in the refinery or discharge it properly in the environment. The aim of this study was to evaluate the DAF process efficiency for the treatment of red mud wastewater in order to decrease suspended particles and dissolved solids contents, in addition to mitigate the high causticity of this wastewater. The process efficiency was evaluated by comparing turbidity removal and total solids concentration in the treated wastewater to the feed. The influence of important variables of the DAF process as type and concentration of coagulant and flocculant were evaluated. It was possible to obtain good turbidity removal efficiencies (up to 90%) using low concentrations of coagulant (50 mg/L) and flocculant (0.5 -1.0 mg/L). In addition, for most of the experiments, the specification for effluent diposal, according to the Brazilian environmental regulation 430 (Conama, 2011): pH range 5 to 9 and turbidity < 40 NTU, was attained. These results emphasize the possibility of using the DAF as an alternative technique to settling and filtration process, that are traditionally used, for treating wastewater from the alumina industry, allowing the reuse of water in the plant or adequate discharge with less environmental impact."

Jan 1, 2014