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By Rob Jameson

Micropiles are ideally suited to seismic retrofit applications. Their high tensile and compressive capacity can sustain the large concentrated loads induced during seismic events. Micropiles can be drilled through and grouted into the wide variety of soil and rock materials encountered in seismically active zones, using equipment that operates effectively within existing structures. Micropiles have seen increased acceptance and are now widely specified for retrofit work in the San Francisco Bay Area. While installation equipment and the structural configuration of micropiles have been largely unchanged since the early 1990?s, market forces have pressured both engineers and contractors to continually optimize the cost and performance of seismic upgrades. Instead of the contractor simply developing stronger, stiffer and cheaper micropiles as isolated structural elements in response to a specification, focus has shifted to maximizing the efficiency of micropiles within the overall foundation system. The case history of seismic retrofit project in Berkeley, CA is presented to illustrate the collaboration between designers and drilling specialist which resulted in a structurally efficient and cost effective design. The seismic retrofit program for this 6-story concrete building was developed through careful consideration of the geotechnical and structural mechanisms of resistance, in combination with the deformation response of high capacity micropiles (2670 kN) under ultimate loading conditions. This case history describes the interactive project development emphasizing performance-based design and field testing to optimize the micropile foundations and the overall structural system.

Jan 1, 2008

By Nabil F. Ismael

The axial capacity of step tapered bored piles in sand was examined by field tests at one site in Kuwait. Two straight piles, and two step tapered piles were load tested in compression to failure. All four piles were 3 m deep. The straight piles were 0.2 m in diameter. The step tapered piles had a diameter of 0.3 m for the upper segment which extended up to 40% of the pile length changing to 0.2 m diameter for the lower section. The soil profile consists of medium to dense sand with minor cementation and no groundwater was encountered. Both the ultimate bearing capacity and the settlement at working loads were examined. The axial capacity of the step tapered piles was greater, and the settlement at working loads was less, compared with the straight shaft piles. The increase in capacity is mainly attributed to the added side friction along the larger diameter top segment of the shaft.

Jan 1, 2008

By Kenton W. Braun

Concourse B at the Anchorage, Alaska International Airport is currently being renovated while retaining the original building structure and foundations. Part of the renovation includes the installation of a new, permanent baggage tunnel system beneath the existing building. Installation of this cast in place concrete tunnel, beneath the existing structure, required installation of a steel retaining wall to support footing loads above the base of the excavation. Construction of this retaining wall presented challenging and unconventional design and construction methods. Detailed discussions of the design and construction techniques utilized for this project are outlined.

Jan 1, 2008

By Michael P. Balducci

Urban deep foundation projects contain unique risks that must be recognized by the parties involved. Common pitfalls must be recognized and avoided or addressed through contractual relations and corresponding insurance coverage. By understanding these pitfalls, examining the risk-apportioning clauses and corresponding insurance obligations, may the parties? desires and expectations be met.

Jan 1, 2008

By Kenneth R. Chadwick, Thomas J. Tuozzolo, Terence P. Holman

"Micropiles are often installed to retrofit existing foundations that experience distortion and to underpin structures prior to future construction. The Dublin Road Pump Station project is an example of retrofitting due to a basal failure during construction that compromised the bearing capacity of the soils. A completed pump station settled and had to be restored to its original position, and work could not proceed until a new support system for the partially completed wet well could be designed and installed. The project involved the construction of three below-grade structures for a new pump station in a growing area of Jackson Township, N.J. The general contractor constructed three pump station structures consisting of a pump chamber, wet well and an inlet chamber in early 2006.The geologic conditions beneath the project site (Figure 1) consisted of loose/soft to medium dense/stiff sand, silt and clay to a depth of 40 ft below ground surface, underlain by medium dense to dense glauconitic silty fi ne sand. When the general contractor was constructing the wet well, which involved an internally supported sheet pile excavation 32 ft below the ground surface and 28 ft below the static groundwater level, basal failure, boils and ground loss occurred. Driven piles were installed to support the wet well structure, but additional ground loss was observed within and outside the sheet pile excavation, followed by settlement of the adjacent pump chamber structure. Post-failure investigations were conducted by Mueser Rutledge Consulting Engineers, N.Y. (MRCE), a geotechnical and foundation engineering consultant. Their investigation concluded that the ground losses around the pump station structures had compromised the supportive capabilities of the natural subsoils.The owner engaged Moretrench, a geotechnical specialty contractor, to work with MRCE to develop a constructible solution to support the pump station structures in general and to restore the pump chamber to its original position. Knowing that ground loss had already occurred as a function of the initial basal heave and subsequent pile driving, the team selected micropiles as the preferred foundation element, primarily due to their flexibility in bypassing these disturbed zones and generating capacity as a function of grouting volume and pressure. Drilled piles were also recommended due to concerns about causing additional settlement of the pump chamber if driven piles were used."

Jan 1, 2008

By Thomas L. Vande Voort

The strategic plan for bridge engineering issued by AASHTO in 2005 identified extending the service life and optimizing structural systems of bridges in the United States as two grand challenges in bridge engineering, with the objective of producing safer bridges that have a minimum service life of 75 years and reduced maintenance cost. Material deterioration was identified as one of the primary challenges to achieving the objective of extended life. In substructural applications (e.g., deep foundations), construction materials such as timber, steel, and concrete are subjected to deterioration due to environmental impacts. Using innovative and new materials for foundation applications makes the AASHTO objective of 75 years service life achievable. Ultra High Performance Concrete (UHPC) with compressive strength of 26,000 psi (180 MPa) and excellent durability has been used in superstructural applications but not in geotechnical and substructural applications. This paper explores the possibility of using precast, prestressed UHPC piles in future bridges. An H-shaped UHPC section, which is 10-in. (250-mm) deep with weight similar to that of an HP10×57 steel pile, was designed for constructability and economical reasons. Instrumented UHPC elements were cast to conduct large-scale field tests. In the field, two UHPC piles have been successfully driven in glacial till clay soil and load tested vertically. Test results, durability, drivability, and other material advantages over normal concrete and steel indicate that UHPC piles are a viable alternative to extend the life of bridge structures.

Jan 1, 2008

By Alan D. Fisher

Amtrak made a decision to replace an aging bascule bridge with a vertical lift bridge for their crossing of the Thames River in New London, Connecticut. The new lift bridge occupies the same alignment and shares the same foundations as the bascule span. During construction the deep foundation caisson supporting the bascule span settled and tilted. Investigation into possible reasons revealed interesting historical facts, both of the construction of the innovative open well caisson foundations and of the state-of-the-art in tremie concrete placing methods in use at the turn of the century. This paper describes both of these topics.

Jan 1, 2008

By Edward Jacobsen, Patrick J. Lydon

"The ongoing expansion of the Oak Creek Power Plant in Oak Creek, Wisc., includes a tunnel bored in rock that connects to four vertical intake shafts approximately 1.5 miles (2.4 km) offshore in Lake Michigan. In 2004, Case Foundation Company was awarded a lump sum contract to install these intake shafts. In spite of delays that shortened the May to September construction season by up to 50%, four shafts and liner assemblies were drilled in 2005 and 2006. The shafts were connected to the tunnel in 2007 by mining upward to reach the lower portion of each liner and then removing its internal bulkheads so that lake water fl owed into the tunnel. The project is one of the largest private construction projects ever undertaken in Wisconsin. The expansion adds 1,230 megawatts of generation. In addition to the tunnel and offshore work, there will be 16 miles (26 km) of railroad track and 6 million cubic yards (4,600,000 m3) of earth work. The 27 ft (8.2 m) diameter tunnel, drilled some 150 ft (46 m) below the surface of Lake Michigan, originates onshore at a pump house. A structural slurry wall was constructed as the foundation for the pump house. The tunnel passes to the south near the current water intake before bearing east toward the new offshore intake shafts, which are 12 ft (3.6 m) diameter by 108 ft (33 m) long steel liner assemblies. These were grouted in place from approximately 3 ft (1 m) above the crown of the intake tunnel and then to 20 ft (6 m) below the lake bottom.Site GeologyOffshore. The plant site is north of the Racine-Milwaukee county line in an area affected by glacial activity. The soil conditions encountered at each shaft location were consistent, with noticeable variations occurring in the top of rock elevations that sloped downward from the innermost to the outermost shaft."

Jan 1, 2008

By Craig H. Olson

"Anew ship dock at a Philadelphia area refinery will be capable of docking the largest tanker to travel the Delaware River, the Stena V-MAX, which will induce significant lateral loads. The loads at the dock, a system of mooring dolphins and platforms, will be resisted by over 150 pipe piles, including some 20- and 30-in diameter, reinforced, concrete-filled pipe piles and H-piles. Construction included driving the pipe piles to the required ultimate capacity, flushing the pipe pile casing clean of overburden materials, followed by drilling rock sockets into the underlying Wissahickon Formation. The Wissahickon Formation is a complex subsurface that includes variations in depth to bedrock, rock quality, degree of weathering and the presence of very hard quartzite lenses or inclusions. Because of the problematic subsurface, the designers and client requested extensive pile dynamic analysis (PDA) testing by TRC Engineers (TRC).Before beginning, the contractor requested that TRC perform the WEAP (wave equation analysis program) to evaluate the proposed hammer (APE D30-32 open-end diesel) to drive the piles into the proposed bearing strata while maintaining allowable compression stress levels. The WEAP provided a prediction of blow counts and stresses for various ultimate capacities, and showed that for the HP14x89 piles with a required ultimate capacity of 480 kips, a blow count of at least four blows per in at a stroke of 8.0 ft was necessary. New Approachway RampThe PDA testing began at the new dock approach way ramp, parallel to the existing one. The new structure is a 300-ft-long by 21- ft-wide concrete deck supported on seven bents; each has two 24- ft-diameter steel open-ended pipe piles. Every pipe received an HP 14 x 89 x 80-ft pile that was later driven beyond the pipe pile tip to create a composite pile. The pipe piles were later cleaned of overburden materials and finally filled with concrete and rebar. At each bent, a cap was installed on top of each pair of pipe piles, and then a prefabricated concrete deck was added."

Jan 1, 2008

By Helen D. Robinson

The seawalls that surround Ellis Island were constructed in the early 1900s and now show varying degrees of deterioration. An innovative approach to the structural repair of the seawalls was developed, which consisted of the use of micropiles for stabilization of vertical and horizontal seawall movements. The micropiles were installed through the existing seawalls and penetrated through a thick overburden, consisting of soft alluvial deposits and relatively hard glacial till, and were bonded into Manhattan Schist. Drilling of the micropiles often encountered timber and other obstructions. The selection of micropiles for stabilization of the seawalls offered significant advantages over other foundation systems and over alternative soil improvement techniques. They allowed drilling through a variety of materials without the need for significant retooling or changes to the drilling procedure. This reduced the impact of foundation construction on the sensitive historical landscape and structures, and prevented the need for significant foundation work from the water side of the seawalls. In addition, micropiles offered relatively high installation rates and flexibility to adapt to the varying conditions along the seawalls.

Jan 1, 2008

By Nathan A. Ingraffea

The use of steel sheet pile walls and drilled shaft foundation elements to enable up-down construction methods has been used successfully on recent high-rise structures with multi-story below grade parking. The John Ross Tower and The 3720 Tower in Portland, Oregon each make use of this system and are discussed in-depth. Up-Down construction involves the simultaneous construction of the building levels above and below grade instead of the standard construction technique of excavating and shoring the below grade construction before being able to build upward from the base of the excavation. Advantages of the up-down system include a shortened overall construction schedule, permanent basement walls that double as the temporary shoring walls, elimination of the typical continuous wall footing or grade beam at the building perimeter, increased use of recycled material (steel) while maintaining an overall decrease in total materials, elimination of wall forming costs, decreases in forming costs for slabs, decreases in waterproofing costs for walls and elimination of pile caps and/or footings for the building columns. Lessons learned during the construction of both buildings include the need for more extensive geotechnical boring information, descriptive sheet pile and drilled shaft specifications, a clear understanding from the design team on finished appearance of sheet pile and shafts, and careful consideration of the connection between both slabs and the sheet pile wall and slabs and drilled shafts.

Jan 1, 2008

By Frank Haehnig

Ground freezing is a technique which is used more and more in tunnelling under complex ground conditions. This paper will present three case studies which highlight different aspects of the ground freezing technique when applied in urban environment. The first project is the City-Tunnel in Leipzig, Germany, which is being built beneath the central station and which is the largest ground freezing project currently under construction in Germany. The second case study is part of the North-South-Line project in Amsterdam, Netherlands where ground freezing will be carried out to al-low the TBM drive through old wooden foundation piles. The freeze tubes for this project will be driven using Horizontal Directional Drilling (HDD). The last project is the Hallandsas Tunnel Sweden where the ground freezing equipment has to be installed against high water pressure. The paper illustrates that ground freezing can be implemented in difficult ground conditions such as soft ground, highly fractured rock and high water pressure. The case studies highlight the importance of good workmanship. With the increasing numbers of large tunnels being constructed in difficult ground conditions the paper concludes that the complex case studies presented will be-come more representative for future tunnel projects in urban environments.

Jan 1, 2008

By Hyung-Min Kwon

There are a number of methods available that can be used to estimate the bearing capacity of piles that are subject to lateral load, such as the theory of subgrade reaction or the elastic continuum approach. The objective of these approaches is to determine the lateral load corresponding to the allowable lateral displacement of the pile. It is important to select the appropriate soil stiffness when analyzing soil behavior within the allowable displacement of piles because the stiffness of soil is dependent on the displacement of piles. Even though pressuremeter tests can measure the stress-strain behavior within a wide strain range, pressuremeter test results have been utilized to assess only the fragmentary soil modulus based on either semi-empirical correlations or analytical approaches. This study is concerned with a methodology that can estimate the horizontal deformational property, while taking into consideration the nonlinear deformational characteristics of sandy soils. Pressuremeter tests were conducted for 15 cases using a calibration chamber. Reloading curves were employed in the estimation of horizontal deformational property in order to minimize the effect of soil disturbance caused by the installation of the probe. The shear modulus degradation characteristics were estimated from the curve fitting for the reloading curve and from extrapolation using the exponential function. In addition, the difference was taken into account between the stress state around the probe in reloading and that of the in-situ state. A consistent relationship was observed between the maximum shear modulus taken from the suggested method and the bender element tests performed in the calibration chamber, simultaneously with the pressuremeter tests. In addition, the results showed significant concurrence with the well-known empirical correlation.

Jan 1, 2008

By Seung-hoon Lee

The use of piled raft foundations has been considered as an economical alternative to conventional piled foundations because a portion of the applied load is carried by the raft in the design of piled raft foundation. In analyzing the behavior of a piled raft foundation as a settlement reducer, an accurate estimate of settlements of the system should be made on the basis of the understanding of nonlinear behavior of piles in layered soils as well as the interaction between the raft, soils, and piles. Although the 3-dimensional finite element method and simplified analysis methods have been used for the design of piled raft foundations, these methods were found to be inadequate for the practical purpose or could not consider the interactions properly. This study developed an approximate hybrid method of analysis to be used for the practical design of piled raft foundations considering pile-soil, raft-soil, pile-soil-pile and raft-soil-pile interactions. In the presented method of analysis, the settlements of the system are estimated satisfying the compatibility of two separate models which are the flexible raft model consisting of 2-dimensional finite elements supported by springs representing soils and piles, and the group-pile model embedded in layers of soil having different properties. Comparisons with other analytical methods as well as a 3-dimensional FEM program were made to verify the sufficient capabilities of the proposed hybrid model for application to practical design and analysis of piled raft foundations.

Jan 1, 2008

By Juhyung Lee

Recently, large diameter drilled shafts are often used for foundations of large-scale marine bridges with high capacity and required to resist lateral loads. Steel casings are essential in supporting the hole-diving concrete installation of the drill shafts constructed in the sea. The casings, however, are usually not considered as the structural elements and their load bearing capacity is often overlooked in the design of drilled shafts. As the diameter of drilled shafts becomes larger, there are higher demands for more efficient and economical design of large-scaled drill shafts in the sea. Steel-concrete composite columns are popular for the superstructure of bridges, and the outer steel attached to the shaft increases the shaft resistance through confining the concrete. In this study, the lateral resistance of steel-concrete composite drilled shafts was evaluated quantitatively based on the numerical analysis. When steel casings are used as structural elements such as the composite columns. Ultimate lateral bearing capacity of composite drilled shafts with various diameters was numerically calculated through the 3D finite element analysis. For that, elasto-plastic model with the perfect plasticity is involved to capture the ultimate load. A commercial FEA program, MIDAS-GTS, is used in this study. Real field conditions of the west coast, Korea were examined to set up the ground conditions and pile lengths required for this parametric studies. Detailed characteristics of the stress and displacement distributions are evaluated for the better understanding on the mechanisms of the composite shaft behavior.

Jan 1, 2008

By Susheel R. Kolwalkar

A significant increase in the side shear capacity over a period of time is often observed in case of driven piles. This phenomenon is referred to as ?setup? or ?freeze?. This phenomenon cannot be predicted based on the knowledge of the engineering properties of soil. Different kinds of mechanisms have been proposed in order to explain set-up in cohesive soils. In engineering practice, set-up is incorporated in design on the basis of empirical formulae and depends to a large extent on personal experience and judgment of the design engineer. Set-up is a natural process which cannot be accelerated by any existing practice. A research was initiated to investigate the mechanism of pile set-up in clayey soils and explore the possibility of accelerating the set-up process by an electro-kinetic method. The system chosen for the present study consists of a prototype steel pile driven in kaolinite clay. A laboratory test program was developed at Cleveland State University in order to meet the goals of the proposed research. Results obtained from these tests are very encouraging and show pile capacity increase of 200% within the first 5 days of electric gradient application versus those that experience natural set-up. In this paper, theoretical considerations and laboratory test results are presented and discussed.

Jan 1, 2008

By Richard Crockford

The World Trade Center (WTC) is located on the west side of Manhattan in New York City, approximately 0.5 miles north of Wall Street, and is owned and operated by the Port Authority of New York and New Jersey (PA). As part of the WTC site redevelopment the New York City Transit Authority?s No. 1 subway line which runs through the site below grade, was underpinned so that the soil beneath it could be removed along with the rest of the new east basement excavation. Consequently a scheme comprising micropile installation through and around the existing subway box was designed. The subway had to remain in use throughout save for planned weekend outages to allow a portion of the underpinning to be fitted through or on to the existing structure. At times this involved accessing and drilling from within the subway tunnel under short General Order (GO) Subway shutdown periods. At either end of the subway passage through the WTC site jet grout underpinning was designed to provide support and to complete the excavation and construction of the east basement wall in the areas beneath the subway where it was impossible to install a slurry wall. The jet grout blocks thus formed had to be largely installed around the clock during 53 hour long GO weekend outages and had to overcome severe logistical constraints in and over the tunnel. The jet grout blocks had to provide strengths of at least 500 psi at 3 days and 700 psi at 28 days. The jet grouted soil mass also had to have a level of permeability less than 0.03 feet/day (1 x 10-7 m/s). After an extensive trial program and then production testing it was concluded that the glacial till above the rock proved to be a particularly difficult soil strata to collect test data from and hence the level of observational monitoring was increased to progress the excavation works. Throughout the installation of micropiles and jet grout columns extensive monitoring was in place and prompted a variety of working method changes. The work described in this paper was performed by the Nicholson Construction Company/EE Cruz Joint Venture.

Jan 1, 2008

By Jesús E. Gómez

This work is a continuation of a paper presented in the 32nd DFI Annual Conference, Colorado 2007, titled ?Hollow Core Bar Micropiles - Design parameters interpreted from 260 load tests.? The first paper presented the results of the verification and proof tests performed for the retrofit of two bridges with hollow core bars that used 260 micropiles. It included an interpretation of the unit bond values in the different soils where micropiles were installed. Recently two additional bridges within the same geological environment were also retrofitted using 144 hollow core micropiles. This paper includes the interpretation of the additional data from the proof tests performed and refines recommended values for design of hollow core bar micropiles in soils similar to those encountered in these two projects. The authors believe that the data collected will significantly add to the relatively small existing database on micropile tests and may also be useful during implementation of the LRFD design methodology.

Jan 1, 2008

By James N. Mure

The paper describes the design development and construction of bored piles at Pindersfield Hospital, Wakefield, U.K. The piles were of monopile type. Monopile is the term used to describe piles which are constructed without pile caps so that the superstructure columns bear directly on the pile top. Pile geotechnical design was developed from the Site Investigation data and testing of two preliminary piles. Final design philosophy is described. Pile structural design was developed from the loadings applied by the superstructure, and the requirements, tolerances and limitations of monopile construction techniques. Construction was closely controlled in order to achieve a ?right first time? result. The conclusion gives a critique of the system and its value.

Jan 1, 2008

By Howard A. Perko

Soldier pile and lagging is a conventional means of temporary excavation shoring. Timber lagging design has traditionally been based upon the designer's experience or empirical rules. One such method is the Goldberg Zoino chart used by the Federal Highway Administration. Most of these methods restrict the designer to a consistent soil profile, certain pile spacing, construction grade timber lagging, and limited depth. The methods do not take into account surcharge loads or a variety of other factors that could arise. A designer working outside of ordinary circumstances with unusual loads, varying soil conditions, or alternate lagging materials has difficulty estimating lateral earth pressures. In rigid earth retention systems, lateral earth pressure is generally assumed to be constant along the length of the wall. In soldier pile and lagging systems, the lagging is often considerably less stiff than the steel soldier piles. As the lagging deflects, the soil tends to bridge between the stiffer elements resulting in a lower pressure on the lagging. Several previously published methods by others for determining this reduced pressure are summarized and discussed. These methods typically consist of using a portion of the active earth pressure in several different pressure distributions. A simple theoretical model is presented for determination of lateral earth pressures on wood lagging. The model is based on a three-dimensional "silo" shaped sliding wedge analysis. Results of the model are compared with other published methods. The model compares well with these methods which cover the normal spectrum of design situations. In addition, the model can be used to estimate lateral earth pressures outside typical situations.

Jan 1, 2008