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By Alexander V. Suvorin, Vladyslav M. Sokolov

"The traditional technologies for production of the coprecipitated and deposited catalysts are analyzed from the standpoint of diversion of application of the feedstock and increase of efficiency for its usage. The options for return of the metals of spent catalysts to the catalysts production are described. The novel environmentally friendly and cost efficient approach for reutilization of the spent catalysts is realized in practice. It anticipates application along with spent catalysts of the waste generated in the catalytic productions. Reutilization of the Ni-containing catalysts is referred as an illustration. Introduction The recent development of large catalytic manufacturing for organic and inorganic synthesis, and petroleum refinery as well as for applied environmental catalysis has brought about increase and diversification of catalysts production. The generation of spent catalysts has been increased correspondently. The feedstock for production of catalysts is mostly metals in a form of nitrates, carbonates, hydroxides, hydroxydcarbonates. Sometimes salts of organic acids, of ammoniates, of chlorides and of sulphates occur. All these materials are scarce and expensive. So their repeated use by reutilization of spent catalysts is very actual issue. The traditional recycling the Fe-, Cr-, Ni-, Cu- or Zn-containing spent catalysts are carried out by pyrometallurgical reclamation of pure metals or alloys. They can not be used directly in production of catalysts [1, 2]. The hydrometallurgical approach is used for recycling spent catalysts with PGM, W, Mo, Co, Ni or Cu. It provides production of salts of these metals in a form of sulphates, chlorides, carbonates, hydroxydcarbonates and sometimes nitrates or ammoniates. Only a limited number of these salts can be used directly in production of catalysts. Material losses during catalysts production The basic feedstock for manufacturing coprecipitated and deposited catalysts that may be produced from the spent catalysts is aqueous solutions of metals nitrates. Their production is based on application of nitric acid as a dissolvent. About half of it is lost with the flue gases in a form of nitrates vapor and nitrogen oxides (II, IV). The last compound is generated by reaction:"

Jan 1, 2008

By Elliot Schwartz, Julian Szekely

"In this paper we describe an experiment that was recently performed on the IML-2 Space Shuttle mission in which the thermophysical properties of molten metals were measured using electromagnetic levitation. In the planning of these experiments calculations had to be performed to predict the levitation and stirring forces, heating rates, sample deformation, and internal flows within the sample. These predictive calculations were essential for both the planning of the experiments and for the re-planning of experimental runs during the actual Space Shuttle mission.Introduction""Materials Processing in the Computer Age"" involves the use of mathematical modeling to obtain a quantitative understanding of the phenomena that govern materials processing operations. Microgravity, or space shuttle experimentation represents a specific case in point here; the very high cost of the space shuttle flights, the very limited flight opportunities that are available, and the tight resources aboard a shuttle clearly mandate that these experiments be very precisely planned and that all possible opportunities for mathematical modeling be fully exploited.The purpose of this paper is to present the results of calculations performed for the planning of a space shuttle experiment involving electromagnetic levitation and wherever possible present a comparison of the computational predictions with both experimental measurements and asymptotic analyses. Finally we shall seek to discuss the practical implications of both the computational methodologies and the potential experimental findings."

Jan 1, 1994

By A. V. Tarasov

Investigations of thermodynamic properties of Cu-Ni and Cu-Ni-S systems and mattes have been conducted with the aid of a MC-1301 mass-spectrometer designed for studies-of processes of vapor formation of hardly volatile substances. The instrument comprised a combination of an evaporator of Knudsen chamber type with a mass-spectrometer for analysis of the vapor phase, In the process of studies of molten Cu-Ni-S systems and commercial-grade mattes within a temperature interval of 1400-1800 K the partial pressure of sulfur was measured by means of complete isothermal evaporation and the partial pressure of copper and nickel by comparison of ionic currents. The partial pressure values of the components above the molten Cu-Ni-S were used for calculation of activities of the respective components in the melt. The copper and nickel activity data obtained was used for assessing the amount of dissolved losses of these metals in autogenous smelting slags.

Jan 1, 2003

By Xinlei Jia, Wenming Guo, Yanling Zhang

A large amount of stainless steel dust rich in Fe, Cr, and Ni has been being generated in China. Smelting treatment is accepted as a practical method for the recovery/reutilization of these second resources, during which Fe, Cr, and Ni is reduced into one metal phase and then separated from the residue slag. Based on the typical compositions of stainless steel dust, the residual slag can be termed as CaO-SiO2-MgO-Al2O3 system. In this paper, the activity coefficients of Cr in Fe-Cr-Ni-C (-Si/Al) melt and the properties of CaO-SiO2-MgO-Al2O3- 1%CrO system thermodynamically approached. Then, in laboratory experiments, the recovery ratios of Cr and its distribution behaviors between Fe-Cr-Ni-C melt and CaO-SiO2-MgO-Al2O3 slag system were examined.

Jan 1, 2015

By Yuanyuan Wang, Yuhao Ding, Hao Bai, Kang Zhou, Guangwei Du

"In this paper, the list analysis of GHG emissions of aluminum industry was conducted based on the data from typical electrolytic aluminum plants of a China’s northwest province. The results show that under the conditions of average anode effect coefficient as 0.16 times/(cell• day) and anode duration as 5 minutes per day, equivalent emissions of CO2 reached 1.23 ton per ton of aluminum, in which PFC emissions accounted for about 71%. Compared with foreign advanced level, which is 0.87 ton per ton of aluminum under the conditions of average anode effect coefficient as 0.01 times/(cell•day) and anode duration as 0.46 minutes per day, there is much room for China’s aluminum industry to reduce GHG emissions. Since anode effect plays an important role on PFCs generation in electrolytic aluminum process, how to control anode effect strictly becomes the key factor for remarkable reduction of GHG emissions in China’s aluminum industry.IntroductionTechnology of aluminum electrolysis is a mature and efficient process of aluminum production. Due to the huge demand on aluminum worldwide, so resource consumption, energy consumption and pollutant emissions in the process of aluminum production are still large. The global output of aluminum reached 45193 kt in 2012. A large amount of CO2 and PFCs are produced in the process of aluminum production, and the greenhouse effect and environmental pollution caused by emissions of them is a concern. PFCs belong to a powerful greenhouse gas, thus emission reduction of PFCs is very important for aluminum electrolysis industry. At present, China's aluminum production accounts for about 33% of the world's aluminum production, and controlling PFCs emission has become the key point of pollution control of aluminum electrolysis industry in China [1].Taking the case of a typical electrolytic aluminum plant of a China’s northwest province, this paper studies the list analysis of GHG emissions of aluminum industry in China. GHG emissions of a China’s northwest province were calculated through investigating existing situation of aluminum electrolysis industry in the province, knowing capacity, output, main production technology and equipment level of aluminum electrolysis industry, and using the calculation framework and methods of GHG emissions of aluminum electrolysis industry, which were put forward by the intergovernmental panel on climate change (IPCC), the international aluminum association and other organizations at home and abroad. The list analysis of GHG emissions of aluminum electrolysis industry will offer useful information in promoting emission reduction of GHG in aluminum electrolysis industry, improve the efficiency of energy utilization."

Jan 1, 2014

By David G. Dixon

Although the kinetics of leaching processes are of paramount importance in the design and analysis of nearly all hydrometallurgical flowsheets, these concepts remain poorly understood and, as a result, are only rarely applied to mass and heat balance models. In this second of two papers, we demonstrate how simple yet powerful models of leaching kinetics and other rate processes may be added to mass and heat balance models, and apply these concepts using a spreadsheet model of a simplified pyrite autoclaving flowsheet. In particular, we focus on the interpretation and scale-up of batch leaching data, and on simple means for modeling other phenomena commonly associated with leaching, such as reagent depletion, gas-liquid mixing, and the precipitation of oxides and basic salts.

Jan 1, 2002

By Miroslav Raudensky, Kallol Bera, Jaroslav Horsky, Jee G. Chang, Ampere A. Tseng

"A combined experimental and finite element approach to study the local heat transfer coefficient is presented in this paper. The heat transfer coefficients at different cooling regimes in a roll are quantified by an inverse heat conduction technique; the heat transfer phenomena involved are then discussed. A discussion of the application of the heat transfer information found in the present study for better design of a roll cooling system is also included. Finally, an identification of areas where further work is needed is presented.IntroductionIn metal rolling processes, the roll is used as a tool to deform the workpiece at very high speeds. As shown in Fig. 1, the heat transfer phenomena involved in the process are complicated by the interaction between the roll and the strip, mainly including 1) the heat transferred from the workpiece to rolls in the contact regions, 2) the heat created in the interface due to the deformation of the workpiece and the friction between the workpiece and roll, and 3) the heat removed by watercooling as well as the ambient air. All of these transport phenomena occur at extremely high pressure, high speed, and high heat flux; these make the control of the roll temperatures an extremely challenging problem.In hot rolling, proper cooling of rolls can lead not only to improve the roll shape quality by controlling the thermal crown of the roll, but also to extend the roll life by minimizing the thermally induced stresses [1,2]. Also, knowledge of roll temperatures can contribute to insights about the roll/workpiece interfacellubricant behavior, and lead to the desired surface condition of the workpiece. Therefore, adequate roll cooling or control of roll temperatures is of critical concern to mill designers and process engineers. In order to have proper operation of the process, a good understanding of the influence of cooling practices on the roll is essential [3]."

Jan 1, 1994

By W. G. Davenport

A survey of world copper refining tankhouse .practices has been carried out. This paper compiles the results and examines changes in operating practices .since the similar 1987, 1991 and 1995 surveys. Continuing trends are the installation of ISA Process and Kidd Process stainless steel cathode technology, polymer concrete cells, anode preparation machines and automatic cranes. Instrumentation and automatic control are increasing, particularly for addition agent optimization; solvent extraction .and ion exchange techniques are being increasingly applied for electrolyte purification. The overall consequences of these changes have been 'improved cathode purities and enhanced tankhouse productivities.

Jan 1, 1999

By Eric Klaffenbach

Valorization of slag from metallurgical industrial processes becomes ever more important as this may help optimizing and reducing the use of natural resources such as rock and sand. In view of this objective, metallurgical processes have to be analyzed in order to modify the slag composition so that it will meet the expected requirements of potential users of these resources. This paper gives the results of a thermodynamic analysis of the flash smelting process to understand the impact of operational parameters on slag chemistry and elemental partitioning in the process. It is shown that an increase of the matte grade and temperature leads to higher deportment of Pb, Zn and As to the slag. With increasing matte grade the volatilization of these elements decreases. Furthermore, the results indicate an increasing solubility of Cu and S in slag at higher temperatures.

By Zhengde Pang, Xue-wei Lv, Guibao Qiu, Chenguang Bai, Zhiming Yan

The viscous behavior of molten slags has played an essential role in determining the performance and productivity of the ironmaking process. In this paper, the viscosity and free running temperature in CaO-SiO2-Al2O3-9 mass% MgO-TiO2 slag has been measured at different content of Al2O3 and Al2O3/SiO2 ratio. In addition, the slags viscous activation energy has also been calculated. The results show that the TiO2 as a basic oxide content from 1 to 5 mass% can reduce the viscosity and free running temperature, and moderate content of TiO2 in high alumina blast furnace slag remains effective for reducing viscous activation energy and free running temperature.

Mar 1, 2018

By Oscar J. Restrepo

Through reactions in solid form at high temperatures, using iron oxide (Fe3O4) and chromium oxide (Cr2O3) in fixed proportions as precursors, the compound was synthesized with spinel structure type FeCr2O4. For different temperatures synthesis was conducted the characterization of the material obtained through X-ray diffraction (XRD), spectroscopy UV-VIS-NIR, scanning electron microscopy (SEM), energy dispersion analysis of X-ray (EDX) thermal analysis (DTA / TGA) and magnetic susceptibility of alternating current. The changes in the spectra of reflectance changes are related to the phase identified, the degree of crystalline structure, the spatial order of cations and the magnetic behavior obtained.

Jan 1, 2009

By A. Iván, Patiño C. Francisco, Flores B. Javier, Peréz L. Miguel, Hernandez A. Juan, Trapála P. Norma, Salinas R. Eleazar, Rivera L. Isauro, G. Flores, U. Mizraim

"Tills work is related with the production of tiles using wastes from mining and metallurgical industry of Hidalgo State, as raw material. These wastes present a majority particle size (60 %), minor than 53 m (mesh 270, in Tyler Series) with the following composition; 70.01 % wt. of Si02, 12.82 % wt. of Ah03, 3.80 % wt. of Fe, 0.70 % wt. of Mn, 3.98 % wt. ofK20, 3.34 % wt. of CaO, 2.50 % wt. ofNa20, 0.04 % wt. of Zn, 0.026 % wt. of Pb, 56 grams per ton of Ag and 0.6 grams per ton of Au. In this work, the partial results and experimental conditions for the preparation of some composites to produce tiles are shown. The composite that offers the best results in productions of tiles was that with 66.67 % wt. of mining waste, 26.67 % wt. of red mud and 6.67 % wt. of black mud.IntroductionTo now, mining activities carried out during more than 457 years in Hidalgo State, Mexico; has lead a great volume of wastes; which can be classified into different types, having among the more common; Acid mining water, solid transport water, elements in radical form, abandoned minerals without processing and processing minerals wastes known as burrows, being these the most abundant in the region counting with an approximated volume of 110 million of tons, presenting a fine particle size that can affect population health during windy epochs [1 -4].Form metallurgical point of view, is well known that a fundamental characterization study it is necessary to know the viability of reusing or recycling of these wastes. According this, these residues can also be considered as raw materials in other economical activities, due its Si, Fe, AI, Ca, Na and P oxides contents, its mineralogy and the distribution of chemical elements in the primary and secondary phases [1,2,5,6]."

Jan 1, 2012

By Edwin de Jesús Deveaux

After 32 years of operations beneficiating lateritic nickel ore in a fully integrated pyrometallurgical complex, Falconbridge Dominicana (FALCONDO), situated at Bonao and La Vega Provinces, Dominican Republic, has become profitable with one of the lowest nickel grade content processing plants in the world, and literally without any by-product (granulated slag, will be utilized in the future as a post-processing subproduct). To December 2002, mineral reserves were 64.1 million tonnes containing laterite grading as low as 1.15 % Ni when full dilution is applied. At a cut-off grade of 1.20% Ni, the reserves will provide 15-20 years of production. The mineralized thickness over the seven active deposits averages 6 m. Development of very selective and unique mining practices, together with improvements in the process plant, are key to achieving the production goal (30 kt Ni/yr) and to meet the quality standards for the ferronickel produced. Keywords: Laterites, grade control, mining methods, environment

Jan 1, 2004

By Lilong Zhu, Shaoda Zhang, Qian Wang, Shengping He

The effects of ZrO2, Y2O3 and Sc2O3, which are transition metal oxides, on the melting temperature, viscosity at 1300 °C, and break temperature of three mold fluxes (two weak-reactive type and one non-reactive type) designed for the high manganese and high aluminum steels, and one another conventional CaO-SiO2 based mold flux is studied. The results indicate that the melting temperature and viscosity increases slightly, and the break temperature increases dramatically with the addition of ZrO2, Y2O3 and Sc2O3 content in the conventional CaO-SiO2 based mold flux system. While, the addition of ZrO2, Y2O3 and Sc2O3 in the weak-reactive or non-reactive mold flux systems has a negligible in fluence on the melting temperature, viscosity and break temperature, suggesting that these transition metal oxides are possible to regulate radiation heat transfer without changing the basic properties of mold fluxes.

Mar 1, 2018

By T. Lezhava

A new reactor model with rotating cathodes has been developed where various forms (dendrite, spongy) of metal depositions and their uninterrupted removal are accomplished by the realization of high current densities and low energy consumption. At the same time in contrast with the existing methods a high quality metal powder may be obtained from concentrated electrolytes without any specific organic or inorganic additives, which allows raising the intensity of the process. The reactor can be used for electrowinning of metals with low adhesive capacity (Pb, Ag, Cu, Zn, Ni, Co, etc.) and the powders. The obtained products may be utilized in general metallurgy as well as in powder metallurgy.

Jan 1, 2006

By Mikhail Mikhaylenko

Natural and technogenic sources of rare earth elements (REE) and other rare and scattered metals are remarkable for their chemical diversity. The pregnant solutions going to processing for the valuable metals have very complex compositions. Both targeted elements and competing impurities are present in the solutions in different chemical forms. Thus processing of such materials demands application of different technological tools addressing numerous specific tasks on the way to the final product. Screening work was undertaken to identify the best resins among developmental and commercial products addressing typical cases in the hydrometallurgy of scandium and REE. The cases outline typical sources of scandium and REE, such as streams of TiO2 production, extracted phosphoric acid, barren uranium solutions and others. Specially designed ion exchange resins can be effective tools.

By Grigore Matei

The thermodynamic properties of CuzS-FeS system are important not only in the ease of copper smelting but also in the case of general pyro-metallurgy. However there arc not many reported activity data In this study, activities of FeS and CU2S in the Cu2S-FeS system were calculated using the Darken's method from the activity data of the Cu2S-FeS-Sb2S3 systems measured by the transportation method at 1050°C. The activities of Cu2S and FeS in the Cu2S-FeS system showed negative deviation from the ideal behaviour and satisfied the relation of the Gibbs-Duhem equation.

Jan 1, 2003

By Jianjun Wang, Jiaqing Peng, Lingen Luo, Zhenbang li, Yinghe Lin

Copper removal from ferronickel by FeS has been exploring studied. It is found that the decopperizing agent FeS makes the copper removal in ferronickel effectively. The effects of FeS addition amount, carbon content in ferronickel and experimental temperature were investigated. The results showed that the removal rate of copper in ferronickel increased with the amount of FeS increasing. When the dosage of FeS is 20% (mass percentage)，the removal rate of copper can reach higher than 11%. The rate of copper removal rises with the amount of carbon content increasing in ferronickel. When the amount of carbon content is 1.86%, the removal ratio of copper is 41.3%. Higher experimental temperature promotes the copper removal reaction in certain extent. The flux is acidity and weak oxidative can also promote the reaction of copper removal.

Jan 1, 2015

By Paul S. Korinko, Simona E. Hunyadi Murph

To address a radiological contamination event, a materials and process project was initiated. During the course of this project, processes and materials were developed that successfully captured zinc vapors physically and chemically, respectively. However, the physical traps were placed in an undesirable area and it was determined that the chemically captured zinc reactions was reversible. Consequently, advanced nanomaterials are being developed to capture zinc vapors. The current state of the art of the science and engineering of these materials and their efficacy for zinc capture and retention is discussed in this paper.

Jan 1, 2015

By F. Baldini, M. S. Borges

"The proposed method emphasizes the optimization of waste management with regard to the exploitation of raw materials incorporated in the remains of industry, as well as the economics of natural resources as an environmental impact assessment. This system [tool] allows: (a) the conversion of an environmental liability into an asset by finding a line of appropriate research for each type of waste and the development of new materials applicable to other industries, (b) the performance of internal control of the waste generated (production, storage, final destination) as well as legal conformity.Objectives:1.1 General objective:To design a collaborative system for socio-environmental management of industrial waste.1.2 Specific objective:Develop evidence of concepts;Evaluate the deployment of the inventory of waste in an industry;Enable the conversion of an environmental liability into an asset by finding a line of research appropriate to the waste: a case study;Evaluate the environmental legislation in the legal mechanisms that influence company decisions.IntroductionThe global economy is undergoing major changes, among these changes; it should be highlighted those related to technological progress and environmental quality.While the industrialized countries and higher levels of economic growth dominate modem technology, developing countries are identified by a different growth pattern, using the annual growth rate of Gross Domestic Product per capita [3, 18].Growth is when the GDP grows, in percent, over the previous year. Development, on the other hand, is when the countries change their technologies and improve their internal structure. Thus, the growth considers the accumulation of wealth, while the development is concerned with the distribution of wealth, improvement of the quality oflife and environmental quality [3, 18].As the UNESCO report shows (1999), the biggest problem is between consumption and development, what is produced and the end that is given to the product. Therefore, product and by-product have equal importance in the quantity produced [29].On one hand there is a positive relationship between indicators of economic growth and technological progress, however, on the other hand, these transformations are a paradox, confirmed by the dramatic use of environmental resources and the lack of technologies for recycling of industrial scrap."

Jan 1, 2011