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Sec. 1. The membership of the Institute shall comprise six classes, namely: 1. Members; 2. Honorary Members; 3. Senior Members; 4. Associates; 5. Junior Members; 6. Rocky Mountain Members. All shall be equally entitled to the privileges of membership, excepting that no member of any class whom residence shall be outside of the United States of America, except those residing in Mexico and Canada, shall be entitled to vote. SEC. 2. Members: A person to be eligible for election or transfer into the claw of Member must be at least 27 years of age and must have had at least six years' employment in the practice of engineering, mining, geology, metallurgy, or chemistry, during at least three years of which he must have held positions of responsibility in one or more of these fields. This shall not apply to Rocky Mountain members.

Jan 1, 1941

By C. H. Li, R. J. Stokes, T. L. Johnston

Sodium chloride crystals are brittle in the presence of surface microcracks. Water immersion leads to an enhancement of ductility which is retained indefinitely in dry air providing the crystal is dried without leaving a surface precipitate. Storage in a damp atmosphere results in a surface reaction and consequent rembrittlement. Although elimination of surface flaws in ionic solids does not necessarily enhance ductility, there is always a change in the location of the fracture origin. EVER since the original experiments of Joffel there has been controversy over their interpretation and no satisfactory generalized explanation has yet been given. It is generally admitted that when sodium

Jan 1, 1961

By Gordon A. Gross

Banded siliceous manganese-iron bearing sediments recognized as distinctive facies of Algoma-type iron formation constitute low-grade resources of manganese in many countries. Manganiferous facies associated with oxide and carbonate facies of iron formation have iron to manganese ratios ranging from 0.2 to 2 and commonly about one. Manganiferous facies up to 30 m thick occurring separately or with other iron formation facies are associated with cherts, carbonates, shales, turbidites, tuffs, and lavas. Primary cherty manganiferous facies and their gondite metamorphic equivalents represent significant manganese resources and are protores for higher-grade deposits derived by secondary enrichment processes.

Jan 1, 1983

By Jerome C. Motz

Primary Crushers The types, sizes and number of crushers employed in a complete reduction system will vary with such factors as the volume of ore to be processed, the size of the mine-run lump material, the hardness of the ore bearing rock and the size and dimension required for the final product. Basically, for primary crushing there are only three distinct types of crushing equipment. These are the Jaw crushers, Gyratory crushers and Impact crushers, and they each have their own distinctive operating characteristics. Jaw crushers operate by squeezing the rock between the fixed and the movable sides of a tapered cavity. Variations of pitch and swing have been tried, but most Blake-type machines have a crushing angle of about 27° between swing and stationary jaws. The principle of which Gyratory crushers work is very simple. If a Cone is mounted on the upper end of a vertical shaft and the top of the shaft is held .stationary while the lower end is rotated eccentrically, the Cone will also swing eccentrically. If the Cone is enclosed in a suitable housing, it will swing toward and away from the housing walls-as it rotates. If the done and the housing walls are sufficiently strong and heavy, anything caught between them will be crushed.

Jan 1, 1978

By F. W. Metzger

INTRODUCTION Coal quality control in mining and mine planning has always been important and has become even more essential in recent years due to environmental considerations. The primary consumers of the sub-bituminous coals found in the Powder River Basin are electric utilities that require low sulfur coals to meet government air quality regulations. Electric generating plants are designed to burn coal of a specific quality, and the supplier of that coal must be able to guarantee shipments within specified quality tolerances. Over the past several years, Exxon Coal USA and, more recently, The Carter Mining Company, a division of Exxon Coal USA, have established an evaluation and development program to accurately define the geology and quality of their coal properties. This requires an adequate drill hole density so that detailed correlations of the coal seam and the lithologic units, or benches, within the coal seam can be made. These units are recognizable in the core and also on geophysical logs. Like any systematic approach, geologic modeling has been refined and improved through new technologies. Today, coal seam properties are mapped using computer applications. Rapid access and manipulation of these data allow for optimization of mining efforts. This presentation will demonstrate how a detailed mapping program can be important in both pre-mine development and in-pit quality control.

Jan 1, 1983

By F. R. Conley, D. A. Shock

Solution Mining or In Situ Mining has received increasing attention in the past few years because the method offers many attractive possibilities in improving the environmental impact of mining as well as making feasible the extraction of deeper, low value mineral reserves. This paper will present a brief discussion of the state-of- the-art in total solution, slurry removal and leach mining. As a specific example of utilizing the method, the uranium deposits of South Texas are a type of deposit which have been considered as being amenable to in situ leach mining. The parameters required to ascertain the amenability of such a deposit for in situ leaching will be presented. The hydrological factors which influence the production of the soluble uranium solutions and their displacement will be discussed. Mathematical models for various well configurations have been made and graphic representation will be presented to illustrate various production methods and the resultant hydrological consequences.

Jan 1, 1974

By W. C. Peters

From the time of its beginning in the mid-19th century, the American barite industry has had its major development in the eastern and central states. Geologic and economic factors serve to maintain Arkansas, Missouri, and the Southern Appalachian states in the lead position. In earlier days, the major markets for barite were in paint, chemical, and glass manufacturing, and the favored deposits were those which were close to eastern industrial areas; furthermore, the eastern deposits were cheaply mined and required little or no beneficiation. In the last few decades, the use of barite as a weighting medium for muds in rotary oil well drilling has caused a great expansion in the industry, but the marketing picture is still centered outside of the western states-now on the Gulf Coast area where high pressures are common in oil wells. Low cost imported barite, readily available on the East Coast and Gulf Coast, has always been a major marketing factor in the industry. The major barite producing state is Arkansas, with the industry centering about the Magnet Cove area. Missouri ranks second, with production mainly from residual deposits. Several Southestern states are actively producing from residual deposits.

Jan 9, 1958

By John Birkinbine

For two pears past the Warwick Furnace, at Pottstown, Pa., has attracted attention by the remarkable work done in it, and a statement giving details of its operation and the unexpectedly short biast of 1880 will be acceptable to every member who studies blastfurnace practice. There are so many interesting features in connection with this blast, and so touch to be learned from investigating it, that the results of ' thorough examination are offered to the Institute sans theories. In collecting the information, the courtesy of the various officers of the Warwick Iron Company was of material advantage, every facility for investigation being extended and an inspection of records being kindly permitted. In the following description these authoritative data are given in full where practicable, without making the paper too prolix, and the

Jan 1, 1881

By J. Goldfield

Asbestos fiber, before it can be used commercially, is separated from the rock in which it is naturally found. Johns-Manville Corp. is currently constructing a 12-story fiber mill, of which the first half is completed and in operation. The mill will be the largest in the world, producing about 30 pct of the world's fiber. It was engineered and constructed by a cooperative effort of the engineers of the Canadian Johns-Manville Fibre Div. and the general plant engineering dept. Detailed design work on all phases of the job was done by Surveyer, Ninniger & Chenevert of Montreal. A series of crushing, screening, air aspirating and air separating processes will separate the fiber from 10 tons of rock per min. But to process this amount of ore about 90 tons of air per min will be handled in the aspirating and dust-collecting systems. To express this in more common units, 2.5 million cfm of air will be required. All this air will pass through a bag-type continuous automatic filter and will be expelled to atmosphere in summer or returned to the mill for heating during the winter months.

Nov 1, 1955

By T. Suganuma

Mitsubishi-Cominco Smelting Co. is a joint venture of Mitsubishi Metal Mining Co. Ltd. (M.M.M.) of Japan and Cominco Ltd. of Canada. The smelter, which is located alongside M.M.M.'s Naoshima copper smelter, was completed in May, 1966 and has a capacity of 36 000 metric tons per year of refined lead. The concentrate feed for the smelter from Pine Point Mines Ltd. is high grade with low impurities; particularly silver, bismuth, antimony, and arsenic, which facilitated a simple plant layout and operation. Concentrate, fluxes, recycle granulated slag and return sinter are drawn from bins by automatic control over weigh belt feeders, sintering is carried out on a 20 m2 Lurgi updraught sintering machine, furnacing in a 3.0 m x 1 ½ m water jacketed blast furnace equipped with an Asarco continuous tapper, refining in four 120 metric ton kettles and casting on a 25 metric ton/hour automatic casting machine. The S@ gas from sintering is cleaned in a high temperature baghouse utilizing glass bags and is then delivered to the M.M.M. copper smelter acid plants. The furnace gases after cleaning in a low temperature baghouse are vented to atmosphere.

Jan 1, 1970

By John R. Dyni

Colorado nahcolite deposits, estimated at 29 Gt, formed in an asymmetric permanent-lake basin whose waters were rich in algae and sulfate-reducing bacteria. Nahcolite (NaHCO3) occurs in oil shale of the Green River Formation (Eocene) as aggregates (62%), disseminated crystals (24%), and impure beds (13%). Because much of the nahcolite is nonbedded, it will be mined with oil shale and can be concentrated to marketable grade by crushing and screening. Impurities in nahcolite are kerogen, quartz, pyrite, and carbonate minerals. A promising new market for nahcolite is in the process of removal of sulfur dioxide from industrial stack gases. When heated, nahcolite reacts with sulfur dioxide to form sodium sulfate. Differences in thermally induced microporosity may explain why nahcolite is more reactive than trona, a Possible competitor with nahcolite for SO2 removal. Limited production of nahcolite at one or possibly two localities is expected in the next several years, but large-scale production is probably at least 10 years away.

Jan 1, 1982

By Robert E. Green, Kenneth Reifsnider

Several experiments have been performed in order to illustrate the application of a recently developed X-ray image intensifier system to metallurgical investigations. In the present work the system has been used to study the instantaneous alterations in Laue transmission X-ray diffraction patterns during tensile deformation of aluminum single crystals. Expem'mental results are presented which demonstrate the capability of the system for crystal orientation, for following orientation changes due to lattice rotation during tensile deformation, and for showing changes in the homogeneity of the lattice planes along the specimen length as a function of strain rate. RECENTLY, a new X-ray system has been developed which incorporates a cascaded image intensifier and permits direct viewing and recording of X-ray diffraction patterns produced on a fluorescent screen.1"3 In the present work the results of several experiments are presented which demonstrate the usefulness of this system for metallurgical applications. EXPERIMENTAL PROCEDURE A schematic diagram of the experimental arrangement is shown in Fig. 1. In this system a Machlett AEG-50-S tungsten target X-ray tube, normally operated at 50 kv and 40 ma, serves as the X-ray source. The X-ray tube is placed in direct contact with a 10-in.-long collimator, which transforms the X-ray beam from one with a circular cross section to one with a rectangular cross section 3 in. high and 1/6in. wide. By blocking off all but a small portion of the rectangular slit, it is possible to work with the more conventional "pinhole" collimated X-ray beam commonly used for obtaining Laue diffraction patterns. In the present work the test specimens were 99.99+ pct aluminum single crystal wires & in. in diam and 3 in. long. For the deformation tests the wire crystals were mounted in a special set of grips in a table model Instron machine so that diffraction patterns could be recorded during specimen deformation. For the orientation tests the wire crystals were mounted in a rotating goniometer so that diffraction patterns could be recorded during specimen rotation. At a distance of 3 cm from the specimen axis, a 6 in. diam DuPont CB-2 fluorescent screen is positioned to transform the X-ray image to a visible one. A Super Farron f/0.87 72 mm coupling lens, corrected for 4 to 1 demagnification, transmits the visible image to the image tube. The image intensifier used is a three-stage magnetically focused RCA type C70021A with an S-20 input photocathode and a P-20 output phosphor. The tube has unity magnification and useful input and output screen diameters of 1.5 in. The image on the output phosphor is of sufficient intensity to be viewed directly, to be recorded cine-matographically, or to be displayed by vidicon pick-up on a television monitor. The recording device most commonly used is a 16 mm Bolex motion picture camera fitted with a Canon f/0.95, 50 mm lens. The overall gain of the system is 16,000 for direct viewing and 2240 for recording on 16 mm movie film. The resolution of the system is limited to 1 line pair per mm which is approximately that of the fluorescent screen. This system has been used for cine recording of transmission Laue X-ray diffraction patterns with exposure times as short as 1/220 sec and for vidicon television pick-up and display at a scan time of 1/30 sec. Quantitative information may be obtained from each frame of the movie film, by either stopping the vertical slit down to a point source in order to obtain a conventional Laue photograph or else by retaining the linear beam and introducing fiducial marks as described in a previous paper.4 In either case, each frame may be enlarged to appropriate size for analysis by either using a photographic enlarger and making prints of the desired frames, or, more conveniently, by using a microfilm reader. EXPERIMENTAL RESULTS The first series of photographs which are presented in Fig. 2 serves to demonstrate the usefulness of the system for crystallographic orientation determination. This series of prints, made from enlargements of a 16 mm movie film, shows the dynamic Laue transmission patterns produced by an aluminum single crystal wire which was rotating about the wire axis when the patterns were recorded. The movie films were taken at 16 frames per sec and the crystal was rotated at a rate of 15 rpm.

Jan 1, 1970

By Victor deWolfe

INTRODUCTION The Henderson Mine, located near Empire, Colorado, utilizes a continuous panel caving system to extract ore as one of the world's major producers of molybdenum. Any mine using a caving-by-gravity technique of mining must rely on closely controlled draw of the caved ore. This control is essential to insure proper caving action, to avoid damaging load concentrations of weight and to minimize the dilution of ore with waste material. Henderson is no exception. Draw control is a major factor in all production planning, from long- range plans to short-range and day-to-day ore scheduling. Draw control is reviewed constantly and administered daily in an effort to optimize production efficiency, ore recovery, and cave management. MINING METHOD The cave at Henderson is massive, moving slowly through large panels that are 244 m (800 ft.) wide by 610 m (2,000 ft.) long. Generally two cave areas are drawn at one time. The areas under active draw vary in size but can be as large as 244 m (800 ft.) by 244 m (800 ft. ) containing 400 draw points. Each draw point contains 45,360 mt (50,000 st) on the average and takes about two and one half years to exhaust. A complete panel is worked for seven to ten years. No pillar exists between panels, but rather a buffer zone of broken ore, or "static face," is left in each panel to be drawn with the adjacent, yet-to-be-caved panel in efforts of minimizing dilution of a working area from an exhausted one. (Figure 1) Production drifts are driven on 24.4 m (80 ft.) centers through the ore body. Between the production drifts are funnel-shaped draw bells on 12.2 m (40 ft.) x 24.4 m (80 ft.) centers to receive ore from the cave. Each bell is accessed by two draw points, one from the production drift on either side, thus forming a 12.2 m (40 ft.) x 12.2 m (40 ft.) draw pattern. Extraction of the ore is by rubber-tired, 3.8 m3 (5 yd3) load-haul-dump equipment. The LHDs then tram the ore a maximum of 49 m (160 ft.) to ore passes. Cave initiation and bell development are done from the undercut drifts which are parallel to and 17 m (55 ft.) directly above the production drifts. Longhole rings are drilled and blasted from the undercut drifts to define the bells and establish the undercut for caving. (Figure 2) DRAW CONTROL Since the cave line at Henderson is constantly advancing, it is necessary to be continually initiating new cave at one end while exhausting it at the opposite end. There must exist, therefore, an angle on the ore-waste contact in the broken rock from initiation to exhaustion. The basic concept of draw control is to keep this angle as smooth and even as possible, particularly at the time of exhaustion. If this is achieved, draw points are exhausted more or less in a line, avoiding pockets of remaining ore surrounded by exhausted areas. These pockets would cause spotty ore extraction at the time of exhaustion, increasing the amount of dilution occurring while introducing the potential for significant weight problems in the production area. To arrive at the desired angle on the ore- waste contact, maximum tonnage percentages are assigned to each row of draw points increasing at 10% or 15% increments (depending on cave size and velocity of draw) working away from the cave line. The available tonnage indicated by these percentages is the maximum allowable tonnage to be extracted from each draw point until the available tonnage percent- age is increased. As the cave moves, these percentages increase for each draw point regularly. However, in general the tonnage drawn from each draw point is kept at about 50% of this allowable maximum in order to maintain adequate available tonnage in the cave to sustain production for seven months if cave initiation were to cease. This available tonnage cushion is a safeguard built into the draw control program at Henderson to accommodate fluctuations in the rate of cave advance. When draw points move past the row of 100% tonnage availability, they are drawn past the desired 50% at the same increments per row until exhausted. (Figure 3) To achieve proper draw control, the number of LHD buckets to be taken from each draw point is assigned daily. The actual buckets taken, which may at times deviate from the

Jan 1, 1981

By John Reynders

Our entry into the World War suddenly brought home to us in a startling way the vital importance of manganese. Since the war, much has been written and said upon the subject of manganese and a great deal of time and money have been spent in attempts to find an adequate substitute for this metal in the manufacture of steel; none has been found. It is true that ways are known by which it is possible to make small amounts of good steel without manganese; but taking into consideration the diminishing quality of iron ores and fuels. as' well as the increasing exaction of specifications for finished products, it may safely be assumed that high-grade manganese ore will be more and. more a necessity in the production of steel as time goes on. Taking world resources as a whole it may be well to point out that the problem of obtaining needed supplies of manganese from a strictly commercial viewpoint is now less serious than it was before the war. Formerly it was feared that world resources of high-grade manganese ore might be exhausted in a relatively short time, but, largely as a result of the stress laid upon the importance of manganese during the war, the world's available supply of high-grade manganese ore has been greatly augmented by new discoveries and fuller development of previously known deposits.

Jan 5, 1927

By D. C. Buffum, L. D. Jaffee

THAT the path of brittle fracture in temper brit-tle steel differs from the path in unembrittled steel has been known for some years1 More recently it has been recognized that alloy steels, at least, display two forms of temper brittleness1 which may be called upper-nose and lower-nose. No experimental evidence has been published, however, to show that the two forms can be distinguished by simple inspection of brittle fractures. Fig. 1 is a photograph of the fractured surface of a V-notch Charpy specimen of SAE 3140 steel in which temper brittleness developed during heat treatment in the lower-nose temperature range.' The steel was austenitized 1 hr at 900°, tempered 1 hr at 675", and embrittled 48 hr at 500°C, with water-quenching after each treatment. The temperature of transition from ductile to brittle fracture in the Charpy test was + 2°C (criterion of transition: 100 pet fibrous). The hardness was Re 25; the austenite grain size ASTM 8. This specimen was broken at 150°C in the standard Charpy test and absorbed 6.6 ft-lb; its fracture was rated 0 pet fibrous. Fig. 1 shows that the fracture appeared rough to the naked eye. At the side of the specimen away from the notch (the side which was in compression during the test), the surface as a whole deviated sharply from a plane. At higher magnification, X60, the surface gave

Jan 1, 1959

By John L. Schroder, D. L. McElroy

ALTHOUGH the earliest use of rubber-tired haulage was in Illinois in 1936, the first unit of this type of equipment used in West Virginia was shipped into the state in 1938. All units placed in West Virginia mines have been of the shuttle-car type. The Katherine Coal Mining Co., at Lumberport, W. Va., was the second company in the United States to install shuttle cars and the Gay Coal and' Coke Co., at [ ] Mt. Gay, W. Va., was the first company in the country to install the thin-bed type of shuttle car. On Oct. 8, 1940, nine companies in the state were using 41 shuttle cars, of which 10 cars at three mines were of the thin-bed type. All shuttle cars of the low type were in the southern fields and all of the high type were in northern West Virginia. At that time several units were in the process of delivery. The data in this paper were collected in the field by Mr. Schroder in connection with graduate work on mechanical loading of coal in West Virginia by mobile loaders. In the course of his field work he visited five mines in the state that were using shuttle cars. All of these mines were in high-volatile coal beds of strong structure. [ ] The more pertinent data obtained at the mines visited are given in Table I. The maximum distance of shuttle-car haul is the distance between the transfer station and the farthermost place. Tonnage per loading unit per foot of bed thickness is to some degree a measure of relative efficiency, especially if the different operations are working the same bed or have somewhat similar conditions. The thin-bed operation is well up in the higher bracket of the afore-mentioned column, which is as

Jan 1, 1941

By Frank R. Van Horn

In the summer of 1908, R. B. Cochran, Superintendent of the Compania Metalurgica Mexicana at Sierra Mojada, Mexico, presented to the Department of Geology and Mineralogy at Case School of Applied Science an interesting series of silver-, copper-, and lead-ores from the Veta Rica mine. These ores contained several interesting minerals which were associated in a somewhat peculiar manner, so that I was impelled to make a closer study of their occurrence. The investigation has brought out several new facts concerning the geology of the district and the geological occurrence of the ores, and therefore has seemed worthy of record. Two papers have been published previously about the region, one by Chisml in 1887, and the other by Malcolmson² in 1902. These articles, however, treat of the district more from the stand-point of the metallurgist and mining engineer, and not much attention is devoted to its mineralogy and economic geology. 11. Geographical Location of the District. The Sierra Mojada is situated in the extreme western part of the State of Coahuila, near the Chihuahua boundary. It is reached best via the Mexican Central railroad from El Paso, Tex., to Escalon, Chihuahua, a distance of 494 miles. From this point, a branch line, the Mexican Northern railroad, runs 78 miles in a NE. direction to the mines, which are its northern terminus. The railroad was built about 1890, practically on account of the Sierra Mojada mining-district.

Jan 1, 1913

By R. T. Hukki

IT is no great exaggeration to say that present grinding practice and economics are largely determined by lining design. A record of outstanding liner wear can be achieved with any liner surface pattern that will positively lock the outer layer or layers of grinding media. With no slippage, lining wear is bound to be slight. At the same time, popular practice calls for tumbling loads of about 50 pct of mill volume to obtain maximum grinding capacity. Innumerable parallel grinding investigations have verified that optimum speed for such a mill lies within 70 to 85 pct of theoretical critical speed. If the mill is speeded up to 100 pct of critical, little or no grinding can be accomplished. Earlier Work on Supercritical Grinding: First investigations concerning grinding at supercritical speeds seem to be very old. Remarkable work on the subject has been performed by White,1 and his experiments have been described and summarized by Richards1 White's contributions seem to have passed unnoticed by Fahrenwald, 2,3 whose extensive experiments have been well presented, yet apparently very little appreciated. Additional work on grinding at supercritical speed has been reported, e.g., by Lewenson and Tscherny,4 USSR; Anselm5 and Grunder,6 Germany; and Rose and Evans,[6] Great Britain.

Jan 5, 1958

By Michael J. Bailey, Peter M. Douglass

INTRODUCTION Spoil pile slope failures can have costly consequences. In- stability in the form of a single major event or as a recurring problem can 'mean lost production, lost resources and damaged mining equipment. In extreme but not uncomnon cases, a major spoils slide can force the closure and abandonment of a pit. Slope stability is affected by mine operating practices as we1 l as geologic conditions and material parameters. Mine operators can enhance spoil pile stability through constructive changes in their operations. Attention to the causes of in- stability can lead to development of operating practices tailored to site specific problems. Action aimed at limiting future instability is frequently more cost effective than continually "coping" with unstable spoils. The effect of mine operations on material properties is often overlooked because the "data" are not easily quantified nor input directly into stability analysis equations. We have found, however, that miners' experience with their own operation, as well as data pooled from similar operations, yields relation- ships which can be utilized to solve stability problems. The repetitive nature of area type surface coal mines with successive spoil pile rows further enables the development of useful site specific relationships. Stability problems can be mitigated by applying these relationships.

Jan 1, 1983

By F. A. Forward, A. H. Ross, J. Halpern

IN treating carnotite ores by carbonate leaching it is often necessary to subject the ore to a prior roast. Among the advantages that may result from roasting are: 1) improvement in settling and filtering characteristics of the ore; 2) destruction of carbonaceous impurities that would otherwise contaminate the leach solution and consume carbonate reagent; and 3) substantial increase in extraction of vanadium, which is usually low when the un- roasted ore is leached. Recovery of vanadium may be an important factor in processing carnotite ores, and the fact that vanadium is usually recovered in good yield by acid leaching has often been an economic advantage over results obtained with carbonate leaching. It has been found that response of an ore to carbonate leaching, following roasting, depends primarily on its composition and on the conditions of the prior roast treatment, particularly with regard to the roasting temperature, the atmosphere maintained above the charge during roasting and cooling, and the presence of certain reagents. These factors, especially the last, virtually determine the extractions of uranium and vanadium attainable by carbonate leaching, as well as the reagent consumption on leaching, whereas adjustment of the leaching conditions has only a limited influence.

Jan 10, 1957