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By Ronald L. Wiegel

The United States produces approximately 40 mil- lion tons of phosphate rock per year. Most of this rock is converted to diammonium phosphate and used as a fertilizer component for the domestic and international agricultural market. Much of this phosphate rock production is concentrated in the southeastern United States, with about half coming from washing and screening operations and half from flotation separation from sand and clay. This paper summarizes current operating practice in the industry and touches on some of the emerging technologies required to solve the problems associated with a diminishing high- grade reserve and the need to implement dolomite/francolite separations on a commercial scale.

Jan 1, 1999

By Brij M. Moudgil, Ivan U. Vakarelski, Yakov I. Rabinovich

Polymer and surfactant dispersant are widely used to disperse filler particles within a medium. Sur- faces active dispersants form self-assemble structures at the solid-liquid interface. The mechanical properties of the surfactant structures have been determined to strongly influence the dispersion behavior. In this study the atomic force microscope (AFM) is used to determine the elastic modulus and yield strength of a steric dispersant layer adsorbed to a rigid non-deformable surface. To interpret these values a model for elastic body contact based on a modified Hertz theory is applied. The results from this method may aid in the design of application-based dispersant systems.

Jan 1, 2003

By S. Behl, S. Mathur

It was previously reported that dolomite samples from different locations showed varying flocculation behavior with poly(ethylene oxide) (PEO). In this study, a Florida dolomite sample was examined, and it was determined that palygorskite associated with dolomite was responsible for its flocculation with PEO. A detailed characterization of dolomite samples from different locations was made by electrokinetic, XRD and FT-IR analyses, and the relevance of these characteristics to flocculation with PEO is discussed.

Jan 1, 1996

By Li Honggui, Liu Maosheng, Zhao Zhongwei, Sun Peimci, Li Yunjiao

Leaching of Shizhuyuan low-grade refractory tungsten ore was carried out in a mechanically activating reactor. The effect of experimental parameters-temperature, amount of Na2C03, addition of NaOH, ratio of liquid to solid and leaching time - on the recovery of WO3 was studied. The WO3 recovery up to 96.99% have been achieved when the tungsten ore was digested by soda not more than three times the stoichiometric amount at 185-195°C for 1 .O-2.0 hours. Iso-extraction countour diagrams were drawn to illustrate the effect of various parameters on leaching. The WO3 recovery could be expected to increase 10-15% compared to that of conventional soda autoclave process.

Jan 1, 1995

By P. M. Lin, P. Tsang, S. S. Peng

This paper presents an overall stabilization method to eliminate the potential of reoccurrence of subsidence over abandoned mine lands (AML). The method considers column grouting at specific locations, including the destressed and stress concentration zones, instead of grouting around and beneath damaged structures. The latter method is currently commonly used for AML subsidence abatement. The finite element method (FEM) can be used to calculate stress distribution in the strata before and after grouting. A grouting pattern is generated that includes the location and number of grouting holes. Stress concentration can be reduced or eliminated. A comparative analysis, including the number of grouting holes, area of grouting influence, stress level and potential of subsidence reoccurrence, is also presented.

Jan 1, 1993

By L. Laage, R. Greur, W. Pomroy

MFIRE is a mine ventilation and fire interaction computer simulation program. It allows transient state ventilation simulation and features mass based flow rates, natural ventilation, air recirculation, fan curve fitting, airflow reversal and product of combustion tracking. MFIRE was designed to accommodate the needs of the mining industry, for routine ventilation calculations and mine emergency planning. This paper describes recent work by the US Bureau of Mines and Michigan Technological University to improve MFIRE by incorporating humidity in the mass flow and heat exchange calculations, a data file preparation program, and variable reference density in the network calculations. Recent bug fixes are also discussed.

Jan 1, 1995

By Charles D. Litton

This Bureau of Mines paper describes a novel fire detector that can be used to discriminate between smoke produced by a fire and smoke produced by a diesel engine. The detector uses a pyrolysis technique whereby a sample of smoke- laden gas passes through a short, heated tube within which fire smoke particles pyrolyze and increase their number concentration and decrease their average size, while diesel smoke particles are unaffected. The detector is designed for use in mines that use diesel-powered equipment where the detection of fires is complicated because of the diesel emissions background levels of smoke and other products of combustion.

Jan 1, 1989

By Ron Allum, Ed VanDerPas

The application of high speed tunneling in a deep underground copper mine is essential for an ambitious expansion project at Magma Copper Company's San Manuel Mine. At stake is the future of over 1,300 employees at the largest producing full gravity block caving copper mine in the world. A joint venture of Frontier-Kemper Constructor's Inc. and Deilmann Haniel GmbH is helping create that future through the successful application of tunnel boring technology. This paper examines the details required to assemble, deploy and operate a 4.62 m open main beam tunnel boring machine (TBM) in a 1048 m deep operating mine accessible only by shaft.

Jan 1, 1995

By Jennifer B. Leinart, Otto L. Schumacher

JIM ARNOLD: Our next speaker is Otto Schumacher. He's president of Western Mining Engineering in Spokane, Washington. His company offers services in the area of mining feasibility analysis and publishes Mining Cost Service. Otto's talk will be "Are Metallurgists Overpaid?" [laughter] I know one that's not. [laughter] OTTO SCHUMACHER: I really think it's kind of a dirty trick for Doug to put me up here and pose that question since I'm a mining engineer. However, it's probably most appropriate that a mining engineer address the question because I can be more objective than the rest of you. [laughter] SPEAKER. Otto, do you promise to say something nice about metallurgists? [laughter] OTTO SCHUMACHER: I'll see how much time I have. [laughter]

Jan 1, 1998

By F. H. Muge

This paper intends to present a general methodology implemented in a software package and which can be applied, whatever the exploitation methods, mining constraints and time basis, to mine planning and production schedulling. Examples are: presented covering the medium-term and short-term planning procedure and the production schedulling for two underground mines located in the South of Portugal (Neves- -Corvo and Aljustrel Mines). Both are complex suiphide orebodies with differ- ent exploitation methods (Neves-Corvo: cut-and-fill; Aljustrel: Long-hole stop- ping).

Jan 1, 1992

By J. B. Hiskey, X. H. Jiang

The extraction of gold from chloride solutions by ion exchange is examined. It is shown that at initial gold concentrations between 1 - 5 ppm, 20 g/l C1- and pH 5, the kinetics of loading on weak base resins are slightly slower than those observed with activated charcoal. Equilibrium loading of auric chloride varies considerably as a function of pH from one resin to another. For all of the resins studied, nearly complete gold extraction was achieved between pH 2 and pH 6.5. Sodium hypochlorite was found to exhibit a slight effect on the equilibrium loading of gold chloride.

Jan 1, 1990

By Yiyin Ma, Yuqi Chen

Based on two in-situ measurements and mathematical analysis, the micro-climate in a large central underground pump and power station has been discussed in this paper. It is found from the research that the "semi- infinite" body model in the general heat transfer can closely represent the heat exchange process in the air flow-surrounding rock-adiabatic intermittent heat source complex in the station. Finally, computer simulations were made to calculate the micro-climate in a similar pump and power station where power machines operate intermittently. The simulation results are quite satisfactory. It can provide useful information for decision- making in the air conditioning of such stations.

Jan 1, 1991

By Harold E. Goetzman, Blair R. Benner

The U.S. iron ore industry is located primarily in Northern Minnesota and Michigan's Upper Peninsula with one additional small plant in Missouri. There are currently some 10 plants operating that produce about 48 million tons per year of pellets. The major reagent use occurs in the three general areas of: flocculation, flotation and pellet additives. Minor areas of usage are for corrosion inhibition and dust suppression. Current practice as to types of reagents, consumption, and method of application are reviewed. The interaction of reagents with other parts of the process are discussed. Also included is a discussion of future reagent needs.

Jan 1, 1994

By T. Brady, J. Johnson, J. Whyatt, B. Pariseau, M. Stahl

An elastic-viscoplastic material model allows for time- dependent rock mass motion in proportion to excess stress above the elastic limit. The model produces rounded stair-step curves of displacement vs. time that are similar to those obtained from recent borehole extensometer measurements made in the central portion of the Ross Shaft pillar at the Homestake mine. The work in progress, including two- and three-dimensional finite element analyses using the UTAH2/3 codes, indicates that the model is a step towards more realistic safety and stability analysis, but that inclusion of rock mass damage may be desirable.

Jan 1, 2000

By Bart Lorang

Mining and mineral processing companies have historically leveraged technology and science to the fullest to reduce costs and improve product. Information technology is arguably one of the fastest moving technologies used by the mining industry. However, the business model for managing that technology and IT professionals often is fundamentally the same model that evolved from 1960's mainframe era. This paper will present a perspective of today's technology; review emergent computing technologies and attempt to id- advancements in computing anticipated in this decade. It will then discuss how the traditional IT model fits the technologies of today and the next decade. It will suggest roles IT professionals may play in the future to best leverage these technologies.

Jan 1, 2002

By G. Plenge, M. Diaz

Silver-bearing, bulk sulfide concentrates from several Peruvian mines were autoclaved in a l9-L (5gal) laboratory autoclave in Lima, Peru. Cyanidation of autoclaved concentrates, following a hot lime jarosite destruction step, extracted more than 98% of the silver and more than 95% of the gold. Autoclave operating parameters, such as time, temperature, pulp density and autoclaved solids recycle, were investigated and reaction rates determined. The problems of excessive heat generation, silver solubility during autoclaving and formation of pellets containing unreacted sulfides were addressed. The data presented will be used to design a continuous autoclave pilot plant to provide reliable scale-up data for a 50 to 100 t/d (55 to 110 stpd) facility.

Jan 1, 1994

By Jack Bradbury

The open stope room and pillar method of mining is used throughout Ozark Lead Company's underground mine located at Sweetwater, Missouri. This method of mining produces an approximate overall ore extraction of 80%. Pillar recovery, on a limited and experimental basis, was started in January of 1979 to determine the maximum size underground opening that could be mined safely. Monitoring the roof and surrounding pillars for potential failure during this pillar recovery process was accomplished by utilizing a simple rod extensometer to measure roof sag. Boreholes 7.5cm in diameter were drilled 3.5m into the roof to spot any separations or cracks that might have propagated between the bedded layers of rock. Underground openings 85m in length by 46m in width have been mined successfully without roof or surrounding pillar failure. Continued measurements to establish long term results will be necessary.

Jan 1, 1981

By David R. Zuchelli, Elio L. . Checca

Two case studies of methane gas explosions and their effect on the operation of underground coal mines are presented. The studies detail the recovery operations and investigations at each mine site. These include the circumstances prior to the explosions and the effects on the surface and underground ventilation control systems. Various ignition sources such as surface and underground electrical power systems, degasification sites, ventilation shafts, test well casings, and lightning activity were investigated. In each case, a lightning report from the National Lightning Detection Network1 was used in conjunction with the physical evidence and eyewitness accounts to confirm lightning strikes as the ignition source for the explosions.

Jan 1, 1995

By Jonathon M. Hanson, John F. Schatz

A combined theoretical and laboratory test program is described with the purpose of providing a useful model of the multiple radial fracturing process. A non-quantitative conceptual model is developed as the basis for detailed mathematical modeling and test planning. The model includes borehole pressurization, flaw rupture, and gas- driven fracture propagation phases. The laboratory tests are carried out in blocks of scaled rock simulant loaded to a true three-dimension stress state and with miniature propellant/explosive charges in a wellbore as the fracturing energy source. The conceptual model, fracture initiation modeling, and laboratory test setup have been completed and are described. The remaining work is ongoing

Jan 1, 1986

By Tim Wolf, Barry Fink

Mine site managers reported occurrences of locking assembly bolt failures on the Enlow Fork Coal Mine's slope belt conveyor. The observations were made after a number of years of operation and raised questions as to the status of the assemblies in operation. These questions prompted a detailed review of the situation by independent consultants. Using operational history of the conveyor and confirmation of belt loads by static and dynamic methods, a locking assembly fatigue curve was created to suggest expected service life. From this work, suggestions were made to modify the pulley assemblies for extended service life.

Jan 1, 2002