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By Blair Jackson, Tjaart Louw

Martha Mine, owned by Newmont Mining, Australia appointed Macmahon Contractors (NZ) Ltd as the mining contractor to drill, blast, and crush and convey ore for processing, followed by construction of a tails dam facility from the waste material. The open pit is located 140km(90miles) south east of Auckland, New Zealand in the middle of the township of Waihi (the main street of the town with a population of 3,500 is 90m from the perimeter of the open pit mine). Mining must proceed at 325,000m3 (of which involves blasting approximately 11,000 holes per month, in order to ensure continued ore supply.

Jan 1, 2003

By Robin L. Simmons

Mining in the Genesis open pit has been conducted above the active haulage and ventilation declines of the Deep Star underground mine. Production has continued in both mines. The Deep Star haulage and ventilation declines, the primary and secondary egresses respectively, had to remain open and safe for travel until the new haulage and ventilation accesses were completed. Eventually, the upper 350 feet in each decline will be removed. The declines are in relatively competent calc-silicate hornfels with several high-angle, northeast-striking, clay-filled or open-spaced fault zones that create localized areas of poor ground requiring steel sets. To maintain the integrity of the declines, blast-induced vibration levels and damage were monitored in both declines after each surface blast. Seven geophones were installed in the declines to monitor peak particle velocity and peak vibration frequency. These data helped design subsequent blasts and predict expected vibration and damage levels. Blast design modifications included reducing the pattern size, reducing the powder factor and limiting blasthole detonations per delay. While limiting blast-induced vibration, these blast design modifications had to allow effective surface mining to continue. Linear regression analysis of peak particle velocity and scaled distance was used to determine the scaled distance necessary to keep the peak particle velocity under 2 inches per second. To date, the new ventilation raise, which is also the secondary escapeway, has been established and safe conditions were maintained in the original ventilation decline. Data collection and conscientious blasting procedures continue above the haulage decline.

Jan 1, 1998

By Curtis G. Kremer, Jeffrey L. Brummert

Blue Circle Cement's Ravena, New York quarry mines approximately 6.7 million tons of limestone per year. Blasting occurs approximately twice a week on three separate benches. Shots average 60,000 tons but can range up to 140,000 tons. Ongoing scrutiny of the drilling and blasting program allows for maximum blast efficiency which results in lower overall mining and crushing costs. Close cooperation between management and explosives supplier assures Blue Circle Cement's objective, "To develop, implement, and continuously improve a measurable drilling and blasting system that will optimize the total mining and crushing costs while ensuring compliance to safety and maintaining or reducing the environmental impacts of blasting".

Jan 1, 1994

This is the story of a blast - not a large blast by todays standards as it only involved a total of approximately 50 cubic yards of rock. Nor did this blast involve any new or revolutionary blasting technique or require involved analysis or the applications of rock mechanics theories. Instead, it was a blast that involved the tried-and-true principles of good blasting: precise alignment of blastholes; selection of explosives and detonators designed for the conditions encountered; extreme care in loading and hooking up and the use of several ingenious devices and techniques to achieve the proper loading and firing of the blast

Jan 1, 1976

By J. D. Aubertin

Rock blasting is a complex engineering process that requires in-depth knowledge of operations and geomechanical conditions. Acknowledged design precepts are based on cratering behavior associated with stiff hard rock masses. Other cratering mechanisms may however arise under certain geomechanical conditions such as extremely fractured rock masses, or with soft rocks such as rock salt and potash. The burden dimension also plays an important role in the prevalent cratering mechanisms of a given blasting condition. The present article investigates the variability of cratering profiles and geometrical trends based on characteristic geomechanical differentiation and considering the influence of burden. The differences in observable mechanisms are examined through small and large-scale single hole blast (SHB) tests. SHB tests involve a series of individual shots blasted parallel or sub-parallel to an open face. The burden dimension is varied to obtain burden dependent characteristic trends. The breakout shape is represented by a crater model in the form of a power law equation capable of describing prismatic, concave and convex cratering. The formulation comprises two reference index parameters that can describe the geometrical and geomechanical conditions. SHB test campaigns conducted in rock salt, limestone, massive amphibolite, pinolite, and grout blocks are compiled in quantitative manner to demonstrate the influence of geomechanics on cratering profiles. The observed trends are corroborated through numerical modelling carried on Finite Element Model (FEM) LS Dyna to investigate the prevalence of specific cratering mechanisms. A series of SHB tests at large and small burden values are also used to showcase the influence of geometry on the prevalent cratering mechanism and the resulting crater

Jan 1, 2024

By Lazar Kricak, Zoran Teodorovis, Dragan Bogunovic

Scattering of delay interval around nominal value is an important issue in blasting practice. The scatter interval, as becomes wider, increases a probability of time delay overlapping adjacent blastholes. An excessive flyrock, ground vibrations, air blast and poor fragmentation are the symptoms for scattering related problems. Utilization of the short delays in the blastholes and longer delays on the surface are recommended solution to overcome mentioned problems. In contrast to global trends manifested through the application of electronic detonators and non-electric shock tube systems, revitalization of inexpensive electric detonators in combination with an accurate initiation system may be an acceptable solution. An extensive work was carried out at the Blasting Center Laboratory at the College of Mining and Geology, University of Belgrade, to develop a precise initiation system. As a result, Sequential Blasting Initiation System – Radio Frequency (SBIS-RF) was developed. It is expected that this system will increase blasting productivity, and reduce negative environmental impacts and total blasting costs.

Jan 1, 2008

By Alan R. Cameron, Alastair C. Torrance

An explosives underwater test facility has been established and commissioned in the Hunter Valley, New South Wales, Australia which allows the measurement of the actual shock and gas energies of the explosive

Jan 1, 1990

By Frank Hirthammer

"Nowadays, security in the lifecycle of explosives is more important than ever. Terror attacks all over theworld pushed the EU to decree a Commission Directive for the identification and traceability of explosives that set a series of requirements for involved manufacturers, distributors and end-users. The challenge was to find and implement a track and trace system for all concerned European companies byApril 5, 2015. Since then, countries worldwide have followed this example and implemented similarregulations."

Jan 1, 2017

By Mauritz Kotze, Jason Furtney, Ewan Sellers, Sandy Etchells, Tom Szendrei

The development of a simple model for gas flow and burden movement has driven the need to improve our understanding of burden breakage mechanisms for single hole blasts and the interaction between multiple holes in solid and jointed rock masses. Conventional analytical understandings of the burden breakout using the elastic-tensile fracture model were studied and found to provide a breakout angle that is independent of burden in contradiction to experimental data. By considering rock fracture in terms of Mohr-Coulomb plasticity using analytical expressions from the field of cavity expansion analysis an improved relationship between breakout angle and burden is derived until the point of critical breakout at which the angle of breakout suddenly changes from between 90 degree and 100 degrees to zero. This suggests that the critical burden occurs at about 0.6 times the radial fracture zone calculated from the analytical solutions.

Jan 1, 2013

By Jonathan D. Aubertin

The unique nature of rock salt blasting is compared to traditional hard rock practices. Rock salt geomechanical nature is discussed in the context of rock blasting events. A cratering mechanism prevalent in soft rocks is presented and exemplified through a series of single hole blast tests performed in salt deposits.

Feb 1, 2020

By Michael Wieland

The thrust of this report is to overcome some of the technical deficiency in the scientific methodology that correlates the work output during a charge explosion to the resulting toxic fumes. Thermodynamic work-principle models yield (undissipated) shock and heave results for shooting underwater and in rock stratum with related toxic fumes. Underwater circumstances yield reliable test data for the work process, though questionable or no fume results. Work-output measurements in rock shots remain difficult if not intractable, though some fume reports exist. Underground tests with thick-wall metal pipe bombs yield consistent toxic fumes trapped within the test chamber. The work output, rendered as fragment kinetic energy, can be inferred from the well-tested theory of R. W. Gurney, originally designed for military ordinance. Therefore a work-principle model for cylindrical pipe bombs was developed to predict fragmentation work output and reaction-zone fumes, permitting the double comparisons to reported and inferred results.

Jan 1, 2010

By Frank Huber, Ed Fulop, Neil Singh, Ron Elliott, Blair Gohl, Lewis Clarke

This paper covers the successful application of explosive compaction technology for the densification of the foundation soils for the seismic upgrade of the Seymour Falls Dam, Vancouver, BC. The original earthfill embankment constructed during 1958 to 1961 was upgraded in 2004 to 2007 to withstand the effects of a maximum credible earthquake. This paper provides general background information on the theory of the explosive compaction of soils, history of use, geology of the site, project constraints, explosives selection, blast designs, instrumentation used, problems encountered and solutions implemented, and the results achieved.

Jan 1, 2009

By John Cory, Ran Tamir

Blasting data analytics are being increasing used to increase mining productivity, reduce mining costs, maximize high margin aggregate products, and to reduce fines. Three examples will be illustrated using simple models to maximize the percentage of blasted rock within established dimensions and reduce fines-one from video fragmentation distribution information, the second from sieved crusher fragmentation data, and the third from plant production data. In addition, the use of sieved crusher results to determine blasting related fines and the use of mine productivity data to maximize aggregate sizes when pattern (burden and spacing) areas are changed will be illustrated

Jan 1, 2012

By Robert B. Hopler

Explosives have been important to the oil and gas industries since the very earliest days. The first wells of Pennsylvania and New York in the 1860’s were able to be brought back to productivity by the use of nitroglycerin after their porosity was lowered by the high para& content of their oil. Success in the use of seismic waves to locate enemy artillery in the First World War led to the use of explosives in the 1920’s for generating ground vibrations to locate geological structures favorable for the entrapment of oil. Explosives also find widespread use in the more conventional applications of well site preparation and pipeline construction. Explosives applications unique to the oil and gas industries include the jet perforating of casings and formations, fighting well fires, and cutting casing during well shut-in.

Jan 1, 1998

By Kenneth Faroni, Catherine Aimone-Martin, Thomas Gelormino

A blasting improvement program began in 1985 at two traprock quarries in Connecticut to reduce the levels of ground motions and airblast measured at residential structures surrounding the operations. The quarries are situated within town limits, adjacent to a number of historical and other structures. Although blasting vibration amplitudes were found to be far below those that could produce cosmetic defects in structures, they were perceived to be the cause of structural defects observed by homeowners. Based on a comprehensive * review of blasting practices in place during1985, an extensive vibration monitoring program was implemented. The initial study included the instrumentation of selected residential structures to record and analyze strains imposed within structures from quarry blasting, environmental changes, and from daily household activities. A comparison of the results was made with the results reported by the U.S. Bureau of Mines in 1980. The highest strain imposed in drywall from blasting (13 J_I strain) was 12% and 1% of the highest strain levels recorded for normal household activities and temperature changes, respectively. The present philosophy in production blasting is to attempt to keep vibration amplitudes as low as practical by implementing state-of-art blasting control techniques. Currently, blasting seismographs are placed in a circular manner around each quarry, providing production blast vibration records for 360 degrees of coverage at distances of 2500 to 4000 ft. from blasting operations. Seismograph and production blast records are analyzed each year and become part of a Blasting Improvement Plan submitted to the local zoning commission as part of the annual operating permit process. This paper summarizes the results of previous vibration monitoring programs and outlines the modifications made to blasting practices to minimize the levels of ground motions and airblasts. The public relations efforts and standard corporate procedures used by company personnel to address all blast related complaints and alleged damage claims since 1985 are also discussed.

Jan 1, 2000

By Mathias Jern, Ruilin Yang

A blast vibration model has been developed that simulates effects of almost all blast design parameters on the blast vibration peak particle velocity (PPV) from a production blast with multiple blastholes at a given point of interest in the rock. The velocity of detonation (VoD), initiation points, explosive types (density, VoD, energy), charge decoupling, and decking in each blasthole are simulated along with other blast design parameters. The information from signature hole blast vibration and the blast design are the input to the model. The model can be used to assess blast damage in proximity of blastholes as well as far field vibration PPV.

Jan 1, 2019

By David E. Siskind

In the period 1989 to 1994, the U.S. Bureau of Mines assisted the Office of Surface Mining, Reclamation and Enforcement (OSM) in studying a high-complaint situation near an active surface coal mine. As part of a review for its project report, the Bureau had to address issues on the adequacy of the safe blasting criteria and analysis procedures in its 1980 report RI 8507, Structure Response and Damage Produced by Ground Vibration From Surface Mine Blasting.

Jan 1, 1996

By R. K. Wharton, G. H. Pickering

The paper reviews the explosives products that have been certified by the different Explosives Notified Bodies for sale in European Union countries. The development of harmonised standards for explosives is also discussed as are recent developments relating to certification and a possible forthcoming Directive on pyrotechnic articles.Copyright

Jan 1, 2004

By Sehoon Lee, Duhwoe Jung, Eunsu Cha, Kyeonghwan Jeong

This case study presents the effectiveness of underground rock blasting to facilitate the trench cut in the hard rock layer using a conventional trench cutter for the construction of a diaphragm wall. Rock blastings are pre-performed up to the scheduled depth and then the fragmented rocks can be easily cut using a conventional trench cutter. Two trial underground rock blastings have been performed and the effectiveness of pre-blasting is presented in terms of a cutting rate, a loss of cutter heads and an amount of overbreak. Based on the results obtained from the trial underground rock blastings, the following conclusions can be appropriate: 1) A pre-blasting of hard rock layer located in depth can help to overcome the limitation of the trench cut using a conventional trench cutter. If the hard rock layer is fragmented after blasting, the fragmented rocks can be easily cut using a conventional trench cutter, 2) The speed of cutting works was accelerated and the loss of cutter heads was significantly reduced in the sections where the blastings were applied prior to cutting. 3) The amount of overbreak, expressed in terms of the amount of poured concrete, can be reduced to some extent. However, the location of blast holes in the trench can also contribute to the amount of overbreak. The closer the location of blast holes to the edge of the trench, the more extensive fractured and cracked zone can be formed on the face of the trench. This can increase the amount of overbreak if the trench is left empty for a while.

Jan 1, 2000

By Marcus Neves, Eventomar Junior, Adilson Castro, Leandro Silveira, Sérgio Augusto

The collapse of the Vale S.A. mining tailings dam in 2019, a tragic event that shook Brazil and the world, had consequences that transcended the immediate pain and devastation. Among them, the suspension of rock blasting activities in several mines in the Quadrilátero Ferrífero region of Minas Gerais, Brazil. This measure, taken as a precaution and with the aim of ensuring the safety of nearby geotechnical structures and the population, had a significant impact on the mining production chain. To overcome these challenges and resume blasting activities in a safe and sustainable manner, the mining industry has been dedicated to developing and improving solutions. One of the promising alternatives is the signature hole technique, used in conjunction with attenuation laws. The complex geology of the Quadrilátero Ferrífero, with lenses of compact ores immersed in friable materials, the presence of discontinuity families, and the emergence of geological faults, requires detailed analyses and specific adaptations of the signature hole technique and constant monitoring of the vibrations to calibrate the attenuation laws to ensure compliance with permissible limits and safety of the operations. To demonstrate the methodology, a case study in Abóboras Mine was described. Additionally, the challenge of achieving the desired level of production while controlling vibration and slope damage has driven the development of new charging and timing techniques. To address this challenge, a comprehensive approach was undertaken. A substantial database containing more than 4,000 registers of blasting-induced vibration events from 520 blasts was meticulously compiled from 2020 to 2023, 6 different attenuation laws were established and continuously calibrated with 99.3% of compliance regarding permissible limits of vibrations. The successful implementation of these actions allowed for the resumption of blasting, increasing production from 10 million metric tons to 43 million metric tons per year assuring sustainable operation.

Jan 21, 2025