Search Documents

By R. W. M. Lai

INTRODUCTION Manganese nodules were first discovered by the H.M.S. CHALLENGER expedition of 1873-76 and have engaged the interest of oceanographers and natural resources engineers ever since (1-4). Manganese nodules, some of them as large as grapefruit, cover vast stretches of the ocean floor throughout many parts of the world. In some areas the ocean floor is literally paved with nodules. The Pacific Ocean alone is estimated to contain 1.5 trillion tons of nodules which are forming at the rate of about 10 million tons per year (2). An analysis of the principal metal values for Pacific Ocean nodules is shown in Table I (5). [ ] The principal ingredients of the nodules are manganese and iron, but they also contain other important associated metal values such as copper, nickel, cobalt, and molybdenum. These associated metal values,

Jan 1, 1980

(Members are urged to send in for this column any notes of interest concerning themselves or their fellow-members.) Members and guests who called at the Institute headquarters during the period Oct. 10; 1916 to Nov. 10, 1916. Edwin C. Bloomfield, Montreal. Roy E. Hoffman, Hannibal Mo. A. H. Collbran, Seoul, Korea. E. C. Harder, Cienfuegos, Cuba. Eugene Coste, Calgary, Canada. B. Jaeger, London, England. Fred Crabtree, Pittsburgh, Pa. Herbert H. Lauer, Philadelphia, Pa. P. St. John Dixon, London, England. Frank C. Laurie, Los Angeles, Cal. A. E. Drucker, London, England. 0. T. Lempriere, Melbourne, Australia. F. N. Flynn, Clifton, Ariz. W. C. Phalen, Washington D. C. Justice Grugan, Edwards, N. Y. William H. Rea, Pittsburgh, Pa. Fred A. Hale, Jr., Goodsprings, Nev. Thor Warner, Kingman, Ariz. P. S. Haury, Seoul, Korea. Arthur P. Allen has resigned his position with the Calumet & Hecla and is now connected with the Highland Mining Co., Ashcroft, B. C., Canada. H. Foster Bain, editor of the Mining Magazine of London, has resigned his position.

Jan 12, 1916

THE Howe Memorial Lecture, in memory of Henry Marion Howe, Past President of the Institute, was authorized in April, 1923, as an annual address to be delivered by invitation under the auspices of the Institute by an individual of recognized and outstanding attainment in the science and practice of iron and steel metallurgy or metallography, chosen by the Board of Directors upon recommendation of the Iron and Steel Division. The following were the Howe lectures and lecturers for the years indicated: 1924 What is Steel? By Albert Sauveur. 1925 Austenite and Austenitic Steels. By John A. Mathews. 1926 Twenty-five Years of Metallography. By William Campbell. 1927 Alloy Steels. By Bradley Stoughton. 1928 Significance of the Simple Steel Analysis. By Henry D. Hibbard. 1929 Studies of Hadfield's Manganese Steel with the High-power Microscope. By John Howe Hall. 1930 The Future of the American Ironand Steel Industry. By Zay Jeffries. 1931 On the Art of Metallography. By Francis F. Lucas. 1932 On the Rates of Reactions in Solid Steel. By Edgar C. Bain. 1933 Steelmaking, Processes. By . George B. Waterhouse.

Jan 1, 1946

By F. W. McNair

WITHIN the last twenty-five or thirty years the actual operations of the great mining industry have passed almost wholly under the charge of men trained in the technical colleges. It follows that the industry is profoundly influenced for good or ill by the character of the training which the college graduate receives, and the relations existing between the industry and the colleges. This fact seems to be generally recognized, as evidenced, for example, by the existence of a Committee on Technical Education created some two or three years ago by the Mining and Metallurgical Society of America. In 1921 this committee rendered a very able and. extremely well poised reports of technical education as applied to the prospective mining engineer. It deserves the attention of every one interested in the effectiveness of engineering training. That the importance of the relation between the mining industry and the engineering colleges is recog-nized is evidenced also by the mass of criticism, usually adverse, which is proffered to and often hurled at the colleges by those in the industry. The man inn the field sometimes goes so far as to say that engineering educa-tion is hopelessly inefficient and its product worthless, while the college worker sometimes complains that the demands of the industrialist are too numerous and conflicting to be met, and adds that they would' best be ignored. Between these extremes, there seems to be a general consensus of opinion that the training of the would-be engineer can be, and. ought to be, made much better than it now is.

Jan 4, 1923

By L. B. Lindemuth

TO those who are in a position to carry the thought to a conclusion, I would like to present a theory of the cause of blisters in ' galvanized sheets. Blisters that are caused from piping and shrinkage cavities will not be considered, because the reason for their formation is entirely obvious. Blisters that periodically occur, with no apparent system of location, number, size or grouping, and then disappear with no apparent change in manufacturing method, are the ones to which this theory would apply. Examination of blisters of the latter type has shown that they contain hydrogen gas at atmospheric pres-sure, and that occasionally traces of oxide or sulfide are found on the inner surface of the blisters. These two characteristics have led to the rather general idea that hydrogen gas generated in pickling, and that iron oxide supposed to be inherent in the ingot and causing weak spots, were, in some manner, responsible for the development of blisters in galvanizing. The theory which I wish to advance is that these blisters are caused by moisture that has penetrated the steel after the annealing operation. This moisture comes from the atmosphere, or from pickling or wash-ing, and when it is suddenly expanded into superheated steam in galvanizing, the increase in volume is so great that it cannot escape with sufficient rapidity through the small opening which it entered as moisture. The pressure so generated forces the sheet apart along those lines of lamination that may be found in practically all flat sections of steel rolled comparatively cold.

Jan 5, 1927

By J. E. Campbell, H. E. Parkinson, Y. P. Chugh

Miner-bolters, which combine mining and bolting functions into a single machine, are being developed by the US Department of Energy to improve production and productivity in coal mining operations. The authors have been studying possible production gains from the use of the Joy automated miner-bolter (AMB) in mine development using the computer simulation model "UGMHS" developed by the Pennsylvania State University. In a recent paper (Chugh, Campbell, and Parkinson, 1979) the authors discussed justification for the development of miner- bolter machines, assumptions and analytical procedures used in computer simulation, cutting, and bolting cycle times for an AMB, and production potential of AMB in four and five entry mine development sections. The effects of available operating time, haulage capacity, bolt installation time, and flush and staggered entry layouts on production potential of AMB were also discussed. In all cases, the production potential of AMB was compared to a full face continuous miner and an independent dual-boom roof bolter operating in a similar mine layout. Present Study In this study, the production potential of the Joy AMB in three and six entry layouts is presented. A three entry mine layout represents development entries in a longwall panel. A six entry layout represents development of main and submain entries in longwall mine development. Flush and staggered entries were considered in both layouts. The assumptions and analytical procedures used in this study were similar to those in the earlier study and are not presented in this paper. Only the results of the studies are presented here.

Jan 1, 1984

By Carl S. Westerberg

1,. C. McCABE*-—An increased derliand for coal in the west is to be expected because of the growth in population and industry during the past ten years. The author calls attention to the increased mechanical cleaning of Utah coal between 1938, when no cleaning was being done, and 194.7, when more than 24 pct of the production was cleaned. This is essentially the Period of most rapid growth of the Pacific Coast. area altliough the growth and, no doubt, the general trends in coal production and cleaning continued at a less accelerated rate during 1948. The Pacific southwest increased 37 pct in population between 1940 and 191.7 while the United States showed only a 7 pct increase in the same period. it has been estimated that there will be an additional 15 pct increase in population between 1947 and 1950. The conclusion that more coal and more mechanicak cleaning capacity will be required appears to be well founded. Mr. Westerberg discusses the cco- nomic advantages of coal cleaning reflected in freight savings, in lower cost per million Btu, and lowered ash and sulphur content. In view of the limited occurrence of coking coals in the west it would be interesting to know whether significant beneficiation in coking strength can be expected from mechanical cleaning of Utah coals. This has been demonstrated for some eastern and midwestern coals. One can readily agree to the desirability of recovering the fine coal that has heretofore been lost in washery slurry. The very cheapness of coal has Iridered

Jan 1, 1950

The Library of the above-named Societies is open from 9 A.M. to 10 P.M. on all week-clays, except holidays, from September 1 to June 30, and from 9 A.M. to 6 P.M. during July and August. The Library contains about .55,000 volumes, including sets of technical periodicals and the publications of scientific and technical societies. Members of the Institute, with few exceptions, are forced to spend a portion of their time in localities isolated from sources of information. To these the Library can render valuable service through correspondence; letters requesting information will receive special attention. The Library is prepared to furnish references and copies of articles on mining and metallurgical subjects; to determine the existence of mining maps, and to furnish general information as to the geology and mineral resources of all countries. All communications should be made as definite as possible so that the information received may be what is desired and not include collateral matter which may not be of interest. The time spent in searching for such collateral matter will be saved, acid the information will be sent more promptly and in more usable shape. The members of the Institute can be of service to the Library by forwarding copies of mining reports, maps privately issued, and similar material, which will be classified, indexed, and made available to other members. Suggestions for additions to the Library, either by purchase or personal solicitation as gifts, will be welcomed. It is hoped that members while in the city will use the Library freely, and assurance is given that most careful service will be rendered to them.

Jan 10, 1915

THE foundation established by the partners of the late Robert W. Hunt provides for both a medal and a prize. The latter has not been given before this year, and the first award is to C. H. Herty, Jr., for his several papers on the physical chemistry of the open-hearth process.. He is the son of the well known chemist of the same name. He was born at Athens, Ga., on Oct. G 1896, graduated from the University of North Carolina in 1918, and went into war service as foreman of U. S. Chemical Plant No. 4, at Saltsville, Va. In 1919 he went to Massachusetts Institute of Technology, where he was successively instructor, research assistant, and research associate in the School of Chemical En-gineering practice receiving his master's degree in 1921 and his Ph.D. in 1924. He continued his brilliant work on the physical chemistry of the open-hearth process, much of it being done in cooperation with the Bethlehem Steel Co. at its Lackawanna plant, and dealing with the elimination of sulfur. In 1926 he joined the staff of the U. S. Bureau of Mines, in charge of its ferrous metallur-gical work at Pittsburgh, and continues to be active in research work on the physical chemistry and metallurgy of the open-hearth process. His Institute publications are: Some Factors Affecting the Elimination of Sulfur in the Basic Open-hearth Process," "Chemical Equilibrium of Manganese, Carbon and Phosphorus in the Basic Open-hearth Process" and "Desulfurizing Action of Manganese and Iron," and he will present a paper on ?Effect of Temperature on the Solubility of Iron Oxide in Iron" at the annual meeting.

Jan 2, 1928

By R. F. Shurtz

This note calls attention to a contradiction in current eatistical theory and to corresponding difficulties in practice. These are significant concern in evaluating almost all ore deposits. The theoretical contradiction is that the commonly used spherical model for the semivariogram is not consistent with the usual definition of a "regionalized variable" as a mathematical function, the direct study of which "is excluded because its spatial variability is usually extremely erratic, with all kinds of discontinuities. . ." (Journel and Huijbregts, 1978). Specifically, this means a grade function that is too "rough" for interpolation to be useful. The practical difficulty is that the spherical semivariogram interprets the data upon which it is based in a manner that is, more often than not, demonstrably inconsistent with reality. This is attributable to the widely disregarded interaction between the sample pattern and the grade function. Each sample pattern "blurs" the grade function in its own particular way. It is as though the grade structure of the deposit were seen through a lens of poor resolution or reflected in a warped mirror, such as those found in amusement parks. The fitted spherical model embeds this sometimes dangerously blurred and distorted image in the Krige regression. A full analysis of these inconsistencies is to be presented later but, in the meantime, it seems urgent to communicate their effects so that those engaged in estimating ore reserves may be on guard. The spherical semivariogram has a sill and can be replaced by the corresponding covariogram. The equation of the spherical covariogram in normalized form, that is, variance and range both equal to one, is represented as: [ ]

Jan 1, 1984

By C. E. Mendenhall

FOR the purpose in hand, pyrometry may be taken to include all temperature measurements from, say, 200° C. to the highest attainable, especially when considered from the technical or applied side. It will be convenient first to consider the entire content of a course of study grouped under the headings of the various methods of measurement, which are quite distinct in principle and involve different equipment. Brief suggestions will be given under each heading, and the summary will be followed by comments on the purpose of such a course and methods of conducting it. 1. Expansion and pressure methods: mercury thermometers (glass and quartz), liquid, gas, and vapor-pressure thermometers, especially recording instruments. Especial attention should be given to the limitations of these methods, which, particularly in high-temperature mercury thermometry, are often overlooked. Range approximately to 700° C. 2. Resistance thermometers: both bridge and potentiometer methods, of indicating and recording. Calibration; lead compensation; design of thermometers for special purposes. Range to 1200° C. 3. Thermoelectric pyrometers: potentiometer and deflection methods indicating and recording. Calibration, leakage errors, contamination errors, base and noble couples. Range to 1500° C. 4. Total radiation methods: thermoelectric, resistance, and expansion indicators, mirror and lens collectors, calibration, permanence of characteristics, absorption errors. Range, to highest attainable temperatures. Methods of producing perfect radiators-true, and virtual or "black body" temperatures. 5. Partial radiation methods: absorption and spectroscopic methods of getting partial radiation, various comparison sources, polarization, electric, sector, and absorption methods of controlling intensity (Morse, Lummer, and Wanner types). Calibration, permanence of calibration, absorption errors. Methods of producing perfect radiators -improvised methods; true, and virtual or black-body temperatures.

Jan 9, 1919

By W. J. Millard

Owing to a moratorium in the drilling of crown-land leases in Trinidad during the year of 1931, only 40 wells were spudded in during the first eight months as compared with 110 during the same period in 1930. Nevertheless the production will show an increase of about 400,000 bbl. over that of 1930. An estimate is given in Table 1. Since the oil produced in 1930 was 9,418,907 bbl. and that in 1931 probably will be 9,853,976 bbl., the year 1931 probably will see an increase of about 4.6 per cent. The gross production of crude oil in the colony has increased steadily year by year, with the exception of 1919, when there was a slight decline. A tabulated statement was given last year.' The Petroleum Times of March 21, 1931 (p. 413) gives the total production of 1930 as 9,418,000 bbl. and the average monthly production as 784,833 bbl. The same two items for 1931 are estimated at 9,853,976 and 821,165 bbl., respectively.

Jan 1, 1932

W. H. BLAUVELT (author's reply to discussion *).-The prevention of smoke from byproduct-oven plants is not as simple as would appear from Mr. Moss's statement. All well designed byproduct-oven plants are equipped with ample exhauster capacity, and the suction on the ovens is controlled by highly sensitive pressure governors that control the pressure within a fraction of a millimeter. Of course, this apparatus can get out of order, causing the batteries to smoke, but this does not often happen. As stated by Mr. Thompson, the smoke produced is made almost entirely during the time of charging the ovens, when they are cut off from the hydraulic main. The amount of smoke that escapes at this time is extremely small, compared with -the amount produced by a beehive-oven plant, but the mechanical difficulties in preventing any escape of smoke at charging time are considerable. Several devices are in operation at a number of plants which collect most of the smoke made during charging and several devices are being worked on for its complete

Jan 12, 1918

By James R. Garvey

Coal reserves of the United States are enormous. Considered on the basis of proven reserves, and compared with reserves of other fuels, coal constitutes 88% of the proven recoverable energy resources of the nation. That includes oil, natural gas, oil shale and uranium used in burner reactors. Considered on the basis of "ultimate recoverable reserves", that is, those resources which can be extracted with improved technology and at somewhat higher costs and including those resources of all fuels not yet found but believed to be waiting discovery, coal still accounts for 75 % of the national total. In the U.S. hydrocarbon economy about 76% of the total energy needs are supplied by petroleum and natural gas and about 20% by coal. Domestic resources of oil and gas are running dangerously low, and assuming a continued hydrocarbon economy, the 20% supplied by coal may increase dramatically. Nearly a quarter of the petroleum consumed in the U.S. is imported. Natural gas is in shorter supply than petroleum and the problems of its importation seem at least as difficult as those of oil.

Jan 6, 1972

By Jock A. Campbell

Oil-impregnated rocks are known to occur in 22 of the 50 states. The largest known petroleum resources of this type are in Utah, with over 95% of the inventoried total, The Utah deposits are estimated to contain over 25 million bbl (42 gal per bbl) of oil in place.' All major Utah tar sand deposits crop out and can be mined partially by open pit methods, but in-situ techniques will have to be employed to recover oil from the deeper parts of the deposits. No significant development of Utah tar sands deposits for their petroleum content has occurred to date, although a mine and extraction plant are anticipated this year at Asphalt Ridge. The barriers to development have been mainly economic, but technological and legal problems will also have to be overcome.

Jan 5, 1975

A GREAT labor, surely, is that of the coppersmith, since his every work must be hewn from the mass of copper by force of the hammer. At the beginning, middle, and, end all his works are inconvenient pieces and unpleasant to handle. If the work is done on the forge with the fire, it is done in order to refine or compose it into masses again, for drawing these out while hot with the blows of some heavy hammer, or in order to put the works in a condition that allows them to be drawn out while cold and worked. In this he puts all his labor and industry. He who works at this art often makes use of large hammers, sometimes of small ones, and sometimes of those that have a long iron head and a short handle. With these he is obliged ever to proceed in one of these activities, either extending the work lengthwise, narrowing it, or widening it. This is achieved by the manner and direction of striking and therefore it is sometimes hammered on the inside, sometimes on the outside, sometimes with the peen, and sometimes with the flat head. For instance, when he wishes to close it up he strikes it on the outside with the peen, and if he wishes to widen it he strikes it on the inside with either the flat head or the peen. In this way he proceeds to shape it with constant patience, and to make all the vessels that he works graceful. This metal, as I have told you, is soft, flexible, and tenacious under the hammer. It yields with a certain toughness, provided, however, that it is fine and without admixture of a trace of tin or other metal. That craftsman is a good master of this art who best makes every desired work

Jan 1, 1942

By C. L. Dake

Many proposals have recently been made regarding the broadening of engineering education, often with little consideration of the problems their application involves. The chief purpose of this paper is to point out how many and how complex are the questions that absolutely must be answered, in any conscientious effort to solve the problem of liberalizing engineering curricula. Among proposed additions, more training than is now given has been urged in public speaking, report writing, business law and contra s, general finance, money and banking, scientific management, gene ' economics, economic and financial history, social problems, labor pre lems, public ownership, psychology and similar related subjects. T urge in this direction is widespread and persistent. In discussing the blem, the following questions must be given careful consideration, an he absolutely definite conclusion reached: 1. The Present Curriculum Load.—Is this load actually too heavy? In the face of this load, is there room to add broadening subjects to our curricula? Can elimination of present subject matter make room for such additions? Can an elective system accomplish the desired end? 2. Problem of Early Specialization.—Is early specialization a weak ness? Is industry forcing early specialization? Do our varied degrees demand early specialization? Can broadening be harmonized with the present degree of specialization? 3. Graduate Work to Solve the Broadening Problem.—Can we add the desired work in the graduate school? Are the proposed additions of graduate caliber? Is it desired to reduce graduate standards? Can present undergraduate work be removed to the graduate school, to make room for desired broadening courses? Is graduate work normally broadening, or is it specialization ? 4. Importance of Proposed Additions.—Will they increase entrance salaries? Will they increase the engineer's efficiency? Will they raise

Jan 1, 1934

By B. M. Loring, I. R. Kramer, F. M. Walters

No observations on the mechanical properties of iron-manganese alloys have been published since pure manganese became readily available, either distilled manganese or electrolytic manganese. The purpose of this investigation was to determine whether iron-manganese alloys are essentially brittle, as reported by Hadfield,1 or whether the lack of ductility observed was due to impurities in the alloys that he studied. EXPERIMENTAL METHODS The alloys were melted in a 100-lb. high-frequency induction furnace with a magnesia crucible, using ingot iron and electrolytic manganese. The heats were split, the first giving six 18-lb. ingots and the second three. Each successive heat was higher in manganese and about 0.3 per cent silicon [ ] was added as ferrosilicon. The alloys forged without difficulty-and were given a 90 percent reduction to 3/4-in. rounds. The chemical analysis of the alloys is given in Table I. The forged rods were homogenized for [ ] 24 hr. at 1150°C. (2100°F.) and air-cooled. The alloys were tested in two conditions of heat-treatment: (I) as normalized from 870°C. (1600°F.) and (2) normalized from 870°C. and tempered for z hr. at 540°C. (1000°F.) and air-cooled. The tensile specimens were 0.505 in. in diameter with a 2-in. gauge length, and the impact specimens were V-notch Charpy. The proportional limit and yield strength were taken from the stress-strain diagrams drawn by a Peters recorder. The data obtained from the tensile test and the hardness measurements are given in Table 2. Specimens that were normalized are designated by N; those that were normalized and tempered by T. Alloy G was tempered after forging (D).

Jan 1, 1941

By Edward H. Williams

In the middle of the eighteenth century John Frazier and wife, Sarah Ingraham, removed from Boston, Mass., to Philadelphia, Pa., where he was held in such esteem that we find him one of the Committee which arranged the ball at Washington's inauguration. Their son, John Nalbro Frazier, was prosperous in his mercantile career and fortunate in his wife, Anne West, who was an important personage in the early life of Professor Frazier. This cultured lady brought into the family an atmosphere of religious enthusiasm, of thoroughness and of unity of purpose. Her son, Benjamin West Frazier, inherited her traits and displayed them during a short and active life. Like his father, he engaged in mercantile pursuits, and was a member of the firm of Zimmerman, Frazier & Co. In their interests he lived for a short time in Montevideo, and on

Jan 1, 1906

By B. K. Parekh, W. M. Goldberger

Silicon carbide (Sic), produced by heating rice hulls to elevated temperatures, contains a mixture of beta crystalline silicon carbide whiskers, particles, and unreacted carbon. The silicon carbide whiskers are 0.5 micron in diameter and 50 to 100 microns in length and have been found useful for reinforcing metal and other composite materials. The carbon can be removed by combustion, but this makes separation of the silicon carbide whiskers from particles difficult and a high grade whisker product cannot be made. However, a clean, high grade SiC whisker product can be obtained from the pre-burned converted rice hulls using physical separation processes that are based on differential wetting. Recovery of Sic whiskers from the pre-burned material was found to exceed 90%. A modification of the froth flotation process developed during this study is now being used commercially to separate silicon carbide whiskers and particles and to recover a high grade whisker product.

Jan 1, 1986