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By Ashish Kumar

Comminution is an essential mineral processing operation to liberate the minerals from the ore. This however, is an energy intensive step in mineral processing industries. This work highlights the possibility of saving in grinding energy for ore comminution reducing work index of the ore by effective utilization of microwave energy. This reduced work index results in increased throughput of the grinding circuit in mineral beneficiation plant in order not to shift the product size. The fundamental principle behind this application remains the ability of microwave to heat individual phases within the ore matrix. The constituents of the ore typically having different thermal and mechanical properties develop stress of sufficient magnitude to create intergranular and transgranular fractures during heating and subsequent quenching of the ore. The experiments conducted with the ore samples of Zawar Mines and Rampura Agucha Mine of Hindustan Zinc Limited, India (A member of Vedanta Resources Plc) reflect a substantial up-shift in cumulative weight percentage passing in finer sieve fractions under quenched conditions. Further, the experiments carried out on Rampura Agucha ore reveal 20-30% reduction in work index, which result in decreased milling time or saving in grinding energy. The simulation studies estimates a 2-4% increase in plant throughput. Moreover, preliminary flotation studies indicated a significant increment in total metal recovery and concentrate grade for the desired grade and recovery values respectively. This paper is a technical note on the laboratory investigations carried out at Central Research & Development Laboratory of Hindustan Zinc Limited. Results have been encouraging to progress the work further. It is also proposed to carry out modeling work for simulation so as to predict the changes in minerals.

Jan 1, 2006

By C Gunther

The purpose of this book is to present the practical side of economic geology concisely and in convenient form; established facts and the applications of accepted views are emphasized; theoretical discussions and questions of genesis are avoided. Coal, iron, and placer deposits are omitted; they are subjects of specialized study that are fully and concisely treated in other works. The reader is assumed to possess a knowledge of mineralogy, petrography, and elementary geology. The arrangement adopted is based on Kemp's theory of magmatic waters, on Lindgren's conclusions on hydrothermal and secondary alterations, and on the theories of secondary enrichment enunciated by Emmons and Weed. No general classification of ore deposits is attempted, nor is any attempt made to fill by hypothesis the wide gaps, nor to explain the apparent contradictions that rank economic geology among the most inexact of sciences. The present knowledge of the subject is too incomplete to warrant such broad generalizations. The demand for good properties generally exceeds the supply. While mines of the first rank will undoubtedly be discovered from time to time, it is probably true that a great proportion of deposits having outcrops of commercial grade or of evident promise have been recognized and explored. A review of mining conditions over long periods shows that the rich discoveries belong to pioneer days, and that as time goes on the more important developments are the result of lower working costs, improved metallurgical processes, and an increasing knowledge of economic geology. As engineers in search of developed mines no longer expect to find properties having positive ore of greater net value than the price asked, so those in search of prospects should not expect to

Jan 1, 1932

By L D. Lawrence, R S. Day, Gordon Coleman

Commercial emulsion explosives are typically characterized by their relatively high detonation velocities due to the intimacy of oxidizer and fuel and to their sensitization with glass microballoons. However, numerous blasting operations in softer, more porous rock formations are better fragmented with slower shooting explosives. Although mixtures of emulsions with large amounts of ANFO (60-80%) can considerably reduce the high velocities, little water resistance is achieved with low levels of emulsion blended with ANFO. "Water proof" blends containing typically 50 percent of emulsion become quite costly due to escalating powder factors in ANFO patterns. Blends of sensitized emulsions with 20-30 percent ANFO retain the high velocity characteristics of the emulsions as well as increased densities which can also adversely affect blasting results in softer rock formations. The introduction of a reliable and predictable on-site gassing process for sensitization and density control of repumpable emulsions, with or without added ANFO, offers the end user the option of supplying a final product more suited to his blasting needs. The capability to widely vary final product loading densities and consequently product detonation rates better tailors the final explosive to different rock characteristics. The beneficial advantages of this system in softer rock formations have been well documented. Overall comparison between these variable density products with typical repump emulsions containing solid density control will be reviewed. Besides the obvious cost advantages and safety advantages of these systems the end user is provided more definitive control of his blasting operation.

Jan 1, 1990

By P. A. Botha

The production of iron and steel generates various types of waste materials containing oxides, carbon, and flux material. Usually, these materials are land-filled at the plant site or are hauled away for disposal. Some of these waste materials are hazardous, and they must therefore be recycled or disposed of properly. The influence of different waste materials in iron-ore sinter blends on the quality and operational parameters in sinter production is described. The recycling of waste materials such as dolochar, scrap fines, mill scale, electric-arc furnace slag, basic-oxygen-furnace mud via the sintering process can achieve a saving in the cost of the raw materials (for example, fuels and flux) and a reduction in pollution. A comparison of a typical sinter with a sinter produced through the utilization of waste materials shows a distinct correlation between certain types of waste material and some metallurgical properties and operational parameters. Dolochar (and arc-furnace slag) in a sinter blend acts as part of the fuel and flux that are normally added to a sinter mix. In general, dolochar improves the quality of the sinter and decreases the consumption of coke. Other waste materials adversely influence the quality of the sinter, but not necessarily the operational parameters such as the production rate. At Vanderbijlpark, approximately 15 kt of various waste materials per month are successfully recycled in the sinter plant. Investigations into the handling and recycling of other waste materials may indicate that even more waste materials can be utilized.

Jan 1, 1993

By Seeley D, Buckley N, Goodall J

Improving the performance and reducing the costs associated with export logistics chains is critical to the competitiveness of export coal mines. The fundamental practices associated with the use of export logistics chains made up of mine, trucking, rail and port operations are being challenged by the advent of third party operators on rail systems and the use of the Internet.Whilst individual mines can improve their processes to drive down their mining costs, they face major challenges in their endeavour to improve the performance of export logistics chains and reduce the significant logistics costs of moving coal from the mine to export ships, via the shared infrastructure of rail systems and ports. There is an increasing realisation that global competition is not only between mines but between coal export regions that are defined by their rail system and ports infrastructure.

Jan 1, 1998

By W Mackinnon

Coal mining operations require the expenditure of appreciable start up and working capital in order to produce saleable coal for domestic or export markets. The competitive nature of the coal business restricts margins, and so it is imperative that downside risks, in terms of production outcomes, are minimised. The major risks identified for a coal mining operation, aside from sales volumes and coal price, are generally thought to be confined to the geology of the deposit and the mining process. However, the impact of product quality and yield can be very significant. If product coal is inferior to projections, then it will need to be sold at a discounted price and this can dramatically impact on margins. Equally, if yield is five to ten per cent less than planned, then this will have a huge effect on profitability. This paper will look at issues relating to in situ moisture and density, resource quality evaluation, modelling of washability and dilution, and simulation techniques, and how best practice approaches can be incorporated into mine planning and feasibility studies. Risks are best modelled and understood by adopting a detailed approach that is fully documented and auditable. This is particularly needed for multi-seam and multi-product operations. Once a well defined systematic approach is established the potential risks can be evaluated by testing different scenarios, carrying out sensitivity analyses, variability modelling and examining extreme operating conditions. These have been discussed in the paper, along with some related issues such as the cost of quick fixes and the value of spending a little more in the coal preparation area.

Jan 1, 2003

By D. W. Fuerstenau

Locked-cycle grinding experiments on mineral mixtures provide a means to study circuit performance in simulated continuous grinding systems. Such experiments with calcite/quartz mixtures revealed that approximately twenty-five 2-minute cycles are required before the composition of the circuit product and the recycle material attain steady state. The circulating load, after steadily increasing during the first 15 cycles, continued to fluctuate over a narrow range. Previous batch ball mill grinding of mineral mixtures has shown that breakage rate functions of minerals are time- independent but composition-dependent. In the closed-circuit grinding of ores with constituents having different grindabilities, the grinding rate parameters for the components also would therefore change during the transient period. With fluctuations in feed composition occurring randomly every half to one hour in processing plants, it is quite likely that the grinding circuit can be in unsteady state perpetually. The significance of these observations is discussed in this paper in the con- text of the models used in control schemes for the grinding circuits

Jan 1, 1984

By Gustavo E. Lagos

Mining is one of the oldest and most important productive activities in Chile. In the latter half of the 80's &d during the 1990's Chilean mining has experienced explosive growth fundamentally due to legislative changes which have encouraged an influx of foreign capital. Fine copper production has grown from 1,4 million tons in 1987 to 3,4 million tons in 1997. Gold production has increased from 17.03 tons in 1987 to 49.46 tons in 1997. In both cases private investment has driven this growth. The direct impact of mining on the Chilean economy has been considered one of the fundamental pillars of the growth of the country in the last years. The indirect impact that has generated on the other sectors of the Chilean economy and in particular the regional economies, has not been analyzed. This paper outlines a methodology for estimating the impact of mining investment and mining operations in different sectors of the Chilean economy at both regional and national levels. It applies this methodology to the case of Minera Escondida, the largest copper mine in the world, analyzing its economic impacts on the regional and national levels.

Jan 1, 1999

By M Zaluski, D Bless

An innovative, biological treatment process has been designed by MSE Technology Applications, Inc to treat and control acid mine drainage (AMD). A field-scale demonstration is being conducted under the Mine Waste Technology Program using water flowing from a historic mine in Montana. A successful demonstration of an in situ process will allow it to be employed at numerous other abandoned or remote mines, which discharge AMD, an acidic, metal-contaminated water. Conventional treatment methods are costly and are often impossible to use at remote locations. MSEÆs technology uses a biological system to clean up AMD. The In situ Passive Biological Treatment Process utilises nonpathogenic bacteria, which are able to neutralise acidic mine water and remove contained toxic metals. These bacteria live within a series of pile-type reactors inside the mine. The bacteria are fed inexpensive waste products. The resulting discharge is clean water flowing from the mine. This presentation will show that this technology offers a natural cleanup method for the nationÆs numerous abandoned mines. Work on this project was conducted under Interagency Agreement No DW899388-70-01-1 between the US Environmental Protection Agency and the US Department of Energy (DOE), and was performed at the Western Environmental Technology Office through the DOE National Environmental Technology Laboratory (DOE Contract No. DE-AC22-96EW96405).

Jan 1, 2003

By Chenhui Liu, Hong-ying Xia, Bingguo Liu, Wei Li, Jinhui Peng, Libo Zhang

"Dielectric property is an important limiting factor in the development of microwave processing of minerals and ores. In this study, we used an open-ended coaxial sensor method to measure the complex permittivity of an ilmenite concentrate (41%TiC>2) and microwave absorption properties from room temperature to 100°C. The results show that the dielectric constant, loss factor and loss tangent increase with temperature rising at 2.45GHz. Microwave absorption properties of this ore are highly dependent on temperature and frequency. Ilmenite concentrate can be used as raw materials to prepare wideband microwave absorbing material. The research will be helpful in explaining the thermal running of microwave dielectric heating the ilmenite concentrate.IntroductionAs the sources of high-grade titanic mineral are decreasing worldwide, the utilization of low-grade minerals such as ilmenite has attracted more attention [1,2]. Because Panzhihua ilmenite has complex minerals and high contents of MgO, CaO, S1O2 , it is difficult to upgrade the ilmenite to titanium-rich slag and farther produce synthetic rutile and titanium dioxide pigment [3]. Therefore, it is desirable to develop new technology for processing ilmenite ore [4]."

Jan 1, 2012

Noranda Mines, of Quebec, signed a contract for construction of a $20 million copper refinery at Gaspe, P.Q. The plant is expected to have a 65500-ton daily capacity for both concentrator and smelter. Extensive drilling. around Gaspe has revealed more than 65 million tons of 1 to 2 pct copper in several deposits. Cerro de Pasco Corp. has called a special stockholders meeting for August 19 to obtain permission to engage in the oil and natural. gas business, in addition to its present production of zinc, lead, copper, silver and other metals. St. Joseph Lead Co. recently entered the oil development field. The United States, Canada and Great Britain have agreed to establish a permanent organization to work on unification of engineering standards. General accord has been reached on drafting standards and practices, screw threads, fittings for gas cylinders, and fits and tolerances. Permanent committees will study these fields. Reconstruction Finance Corn approved the largest sum in its history. for a mining enterprise when it loaned $94 million to San Manuel Copper. Corp., of Pinal County, Ariz. The loan will be used to increase production of copper and molybdenum, in what was described as-the biggest copper deposits in the country. Three large gold mining concerns operating in the Philippines told the Philippine Wage Board that they would be forced to close if they had to boost miners' wages 500 to $2 per day. The companies are Mindanao Mother Lodes, Benguet Consolidated, and Balatoc Mining Co.

Jan 1, 1952

By P. W. Godbehere

Over the past three years the Horne Smelter has successfully introduced concentrate smelting by injection in Peirce-Smith converters, allowing definitive closure of its last operating reverberatory furnace, while commissioning a large acid plant treating off gases from its Noranda reactor. Future strategies include a major revision to present converter practices to permit further significant reductions in sulphur and dust emissions. This paper gives an overview of the status of these and other technical and operating developments which will further contribute to ensuring the Horne's position as an efficient custom smelter of primary and secondary feeds.

Jan 1, 1993

By A. U. Seybolt

DURING the course of an investigation of hot corrosion of nickel-base superalloys (combination oxidation-sulfidation attack at high temperature), it was considered possible that sulfur might gain entrance to the alloy in part, at least, by diffusion through the scale. Cr203 is nearly always observed as a prominent component of the oxide scale, and hence some experiments were carried out to examine the tracer diffusion of sulfur through Cr203 at 1000° C in the upper temperature range experienced by jet engine blades and vanes. Some hot-pressed Cr203 discs of quite high density were available from an earlier investigation1 on the rate of crf3 migration through Cr203. The Cr203 was 99.3 pct pure and contained -0.06 pct Fe as the largest metallic impurity. Additional data is given in Ref. 1. In this earlier work it was found that the rate of cation diffusion was independent of the atmosphere of thermal equilibration when using nitrogen, argon, or air, and also that the electrical conductivity of the hot-pressed Cr203 compacts was likewise independent of atmosphere in this range, thus indicating that the de-

Jan 1, 1969

By Svend Rordam

THE development of a cement that will resist the destructive action of sea water and other corrosive waters is a problem that has occupied cement chemists for the past one hundred years. It has been found that of the various salts that commonly occur in corrosive waters, sodium sulphate, magnesium sulphate and magnesium chloride are most destruc-tive to cement. Many investigations have been carried out in the United States, in Canada, and in Europe to solve the problem of what constitutes a sulphate-resistant cement, and during the past 10 years some of the findings give definite information in this respect. COMPOSITION OF CEMENT Portland cement is composed of four major compounds: 1. Tricalcium silicate 3CaO.Si02 (C3S) 2. Dicalcium silicate 2CaO.Si02 (C2S) 3. Tricalcium aluminate 3CaO.Al203 (C3A) 4. Tetracalcium aluminoferrite 4CaO.Al203.Fe203 (C4AF) The two calcium silicates are the main contributors of strength. The tricalcium aluminate contributes some to the early strength of the cement but has the least resistance of the four compounds toward the attack of sulphate waters. The tetracalcium aluminoferrite does not contribute very much to the strength, but is far more resistant to sulphate waters than the tricalcium aluminate. When hardened cement is exposed to water containing sodium or magnesium sulphates, these salts will react with the hydrated tricalcium aluminate in the cement and form compounds that will cause a swelling, disruption and crumbling of the hardened cement.

Jan 1, 1939

By Josephine Bones, Robb Larson, Daniel Miler

Avalanches are commonly mitigated through the use of explosives at ski resorts and above transportation corridors. Surprisingly, very little research has been conducted on snowpack response to explosive inputs, and efforts to model this response have been limited. The purpose of this ongoing research project is to ascertain an understanding of the dynamic snowpack response in relation to explosive size and height above the snowpack, coupled with snow conditions, to enhance avalanche control. A system of sensors and computer-controlled data acquisition components has been created to record the movement of snow resulting from the charge detonation. The system records acceleration vertically and radially within the snowpack at two distances from the point of detonation as well as blast air pressure at one location during explosive events. The data at two locations allows inferences to be made about the transmittance and attenuation of shock waves through the snowpack radially as well as vertically. The data shows that raising charges above the surface results in increased snowpack dynamic response when compared to surface detonations. Applying power function regression to accelerations for individual charge elevations, it was determined that both radial and vertical rates of attenuation were not dependant on charge elevation. Additionally, raising the charge also resulted in increased dynamic response at depth within the snowpack

Jan 1, 2012

By Nigel Pearson, Malcolm J. McPherson

In the Grasberg Mine, a series of orepasses of diameter 2 to 4m are being constructed, each one to carry as much as 10,000 tlhour of copper- and gold-bearing ore through single stage vertical drops of over 500m. At the base of each orepass, the fragmented rock falls into an orebin of diameter 1 Om and 100m deep. Long before the planned tonnages were reached on the early orepasses, a problem arose that was both serious and intriguing. Pressurization of air in the orebins caused by the falling rock reached such levels that when the feed to the top of an orpass was interrupted, a massive surge of air ascended rapidly and produced a dangerous backblast accompanied by dust; grit and rock fragments from the top of the orepass. Backblasts lasted for about one minute and were not only hazardous to the health and safety of personnel but also required time-consuming clean-up operations. The paper describes the aerodynamic analyses that were con- ducted in order to understand fully the mechanisms involved in the phenomenum, and the development of a procedure that al- lows the effects of falling material to be incorporated into existing ventilation network software.

Jan 1, 1997

By T. A. Postolski, A. J. Sinclair

"Abstract- Two examples are used to describe how geological features impact on the development of semi-variogram models to be used for geostatistical resource/reserve estimation of porphyry-type deposits. In the Main zone of the Huckleberry porphyry copper deposit, mineralization is concentrated in fracture zones localized in volcanic rocks, along the eastern and southern margins of a granitic stock. Mineralized volcanic rocks can be subdivided into three separate domains, each with its own preferred direction of mineralization that is reflected in contoured Cu diagrams and semivariograms.The East zone at Huckleberry deposit, spatially distinct from the Main zone, is controlled by a fracture zone elongate roughly east-westerly and bounded on the south by a major fault (easterly striking and steeply dipping) across which there is a dramatic drop in grades. The eastern part of the East zone appears to be coaxial with a large intrusive body; the western part contains a small, elongate dike-like intrusion. Contoured Cu values for many levels suggest that the principal direction of geological elongation of the east and west domains of the East zone differs significantly. Independently derived semi-variogram models for each domain are different and reflect this difference in trend.In both Main and East zones of the Huckleberry deposit, block estimates by ordinary kriging are significantly different using a domain-specific semi-variogram model than using a deposit-general semi-variogram model. The domain-specific estimates are deemed better because they are based on local controls of mineralization and have less conditional bias than those generated by the depositgeneral semi-variogram model."

Jan 1, 1998

By James Malcolmson

(New York Meeting, February, 1913.) THE Tigre Mining Co. of Mexico, owned by the Lucky Tiger Combination Gold Mining Co. of Kansas City, decided early in 1910 to enlarge its mill, which consisted of a concentrator milling 3,000 tons of ore per month. The enlarged plant was designed to crush and concentrate 6,000 of ore and to cyanide 7,500 tons per mouth. The extra tonnage cyanided was to be obtained from tailings which were stored below the old mill. Power was supplied to the old mill from four boilers; a 150-h-p.. Corliss engine and two Weber 60-h-p. gas-engines using producer-gas made from charcoal. The total horse-power required, including 60 h-p. used for machine-drills in the mine, was approximately 275. Cord-wood cost $4.32 per cord, 8 by 4 by 3 ft., and charcoal $15 per ton. The fuel supply in the surrounding country was approaching exhaustion; more than 150 mules and 50 men were engaged in cutting and transporting this fuel, and the unsettled political, conditions in Sonora were such that it would be practically impossible to keep an organization of this kind together. The price of fuel was steadily rising and at times it became almost impossible to get sufficient fuel to operate.

Jan 4, 1913

By Walter E. Heinrichs

This case history really started during the tail end of WWII when two Navy men, both Colorado School of Mines graduates, got together in Washington, DC, while they were assigned to the Office of Navy Petroleum Reserves doing some of the first aerial magnetometer work ever done on a practical oil exploration basis over the offshore area of the Gulf Coast. When separated from Naval Service active duty in 1946, the two men, Walter E. Heinrichs, Jr., and Robert E. Thurmond, tried, unsuccessfully, to form a commercial air magnetometer business. Later they got together again in Jerome, AZ, with Newmont Mining's early geophysical exploration endeavors from 1947 to 1949. Subsequent to the Newmont experience, they jointly proposed a specific mining geophysical exploration and development program to Herbert Hoover, Jr., then president of United Geophysical Co. of Pasadena, CA. Mr. Hoover, in consultation with his father Herbert Hoover and others of his staff at United, particularly Edwin G. Schempf, executive vice president, and Raymond A. Peterson, vice president of research, agreed to establish the proposed program under United's auspices, to be headquartered at Tucson, AZ. The primary objective would be to practically test and develop various mining geophysical methods and techniques while exploring particularly for base metals in the general area of southeast Arizona and southwest New Mexico.

Jan 1, 1991

By J. K. Van Beek

The Deep Underground Science and Engineering Laboratory (DUSEL) is a scientific facility that will be placed in the deeper reaches of the Homestake mine, Lead, SD. Our team of geologists and engineers is carrying out the first scientific project awarded to the site ? Towards a Transparent Earth. Taking advantage of the thousands of open exploratory and sand-line holes, we are installing the beginnings of a seismic observatory. Each installed station consists of a 3-D accelerometer package and a 1 nanoradian 2-D tilt meter. In order to allow for a variety of monitoring and characterization studies, the array instruments are sensitive over the frequency bandwidth of 0.2 - 1 KHz. Three, three component accelerometer stations are currently installed ? in a 140 m deep bore beneath the slurry pump house, and in 12 m deep bores on the 2000-foot level, 800 and 400 m from the Ross shaft. There is a tilt-meter installed at each 2000 level station. These installations are in 150 mm diameter sand-holes. From the currently installed tilt sensors we are investigating solid earth deformation as a response to tidal potential. The accelerometers are being used to locate and characterize events associated with mine dewatering and rehabilitation.

May 1, 2009