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By Muir DM

In recent years, significant improvements have been made in the design and operation of carbon-in-pulp plants. Some of the major developments in plant operation and technology are reviewed together with an outline of the research being undertaken in Western Australia. The main problems facing operators include the understanding and control of carbon fouling and regeneration, and the recovery of gold from the carbon. It is shown that carbon fouling by a variety of agents, particularly cyanide, calcium carbonate and silica, cause a significant loss of kinetic activity which in turn leads to poor plant performance. The importance of acid washing and adequate thermal reactivation is discussed. Although the Anglo elution procedure is commonly used in South Africa its use in Australia in preference to the conventional Zadra elution procedure is likely to be re- stricted because of its demand for high quality water. Solvent elution by the recently developed Micron procedure using refluxing methanol, ethanol or acetonitrile vapours is an attractive alternative. This elutes gold in 4-6 hours and provides concentrated gold solutions suitable for simplified gold recovery steps.

Jan 1, 1984

By Morimasa Ichida

One of the key factors of stabilized blast furnace operation under the conditions of high productivity and high pulverized coal rate is to enlarge the raceway to reduce the dead man area. With a reduced dead man area, the descent area is enlarged and the central gas flow is maintained at the same time. In this study, raceway furnace experiments were conducted with tuyere velocity and coke strength changed both in hot and cold conditions to measure the coke degradation rate. Using the coke degradation rate measurements, we examined the equivalent relation between the coke strength and tuyere velocity for coke degradation in the raceway. In addition, in this paper, we discuss the increase in tuyere velocity in relation to an increase in coke strength.

Jan 1, 2006

By Alfonso Revello

Los actuales precios internacionales de los metales y la competencia globalizada exigen a la comunidad minera diversos desafíos donde se debe responder con altos niveles de competitividad de la gestión empresarial para reaccionar y sacar ventaja ante los cambios del entorno que no gobierna. En ese sentido, el presente texto señala las recomendaciones consideradas por las empresas proveedoras en el mercado para solucionar dichos retos en situaciones de crisis a través del incremento de sus ventas, ya sea por el aumento de su participación de mercado (más clientes) o por la colocación de más productos a sus actuales clientes. Asimismo, se busca fidelizar a sus clientes bajo diversas técnicas, lo que les asegura una continuidad en sus operaciones comerciales y una posición de ventaja frente a su competencia. Finalmente, se analiza la información externa en el incremento de la productividad mediante la reducción de costos en los procesos de las empresas de productoras del sector minero energético tales como: investigación, mantenimiento, abastecimiento, almacenamiento, distribución interna de materiales así como el transporte de concentrados y refinados hacia el cliente final.

Aug 25, 2002

By Jin Liu

In the early 1990?s, Inco successfully installed two new flash furnaces as part of their SO2abatement project to reduce SO2 emissions from the Copper Cliff Smelter by 60%. The flash furnace off-gas is cooled and cleaned through two new Monsanto Dynawave gas cleaning systems that replaced the traditional venturi scrubbing system. It was discovered that the flash furnace production capacity is often limited by the capacity of the gas cleaning system. The key task is to eliminate pressure drop from the system. The froth column is responsible for by far the largest pressure drop in the gas cleaning system. Initially, the column was fitted with 22 plates. In 1994, both #1 and #2 froth columns were modified by reducing the number of plates in each column from 22 to 18 and increasing the interplate spacing on lower plates. With increasing demand for more throughput in the flash furnaces, further modifications on the froth columns were made in 2005. This paper describes these modifications and results together with some fundamental analysis of the froth column characteristics.

Jan 1, 2006

By Dexter Kimball

THE ease and promptness with which the public as a whole becomes accustomed to and takes advantage of the work of the engineer, using the term in a broad sense, is almost startling. Surprise at, and fear of radical innovations in transportation and private service quickly give way to blasé indifference, followed instantly by all manner of criticism that these things are not better constructed and managed. Does the street car stop a few minutes on a switch?-summon the State Commission. Is the Overland Express fifteen minutes late on a three thousand mile run?-Congress is memorialized to make the great railroad companies attend to their business. Does central not respond instantly when we take down the telephone receiver?-anathema!! Do the electric lights go out for a minute or so?-the darkness is illuminated by caustic sarcasm and other kinds of spoken English consigning all engineering and engineers to perdition; everyone apparently forgetting how steep the hills were before the days of street cars, how far away San Francisco was before the days of the locomotive, the telegraph and telephone, and how difficult it must have been to study by the light of a tallow candle.

Jan 9, 1922

By D. G. Millette, A. J. S. (Sam) Spearing

The design of a cost effective backfill system involves many aspects and various inputs from different engineering disciplines. Backfilling is a very significant mining cost and efforts need to be made in the design stage to maximise efficiency and flexibility whilst minimising costs. The aspects that need to be considered include the following: Required fill performance underground Peak and average fill tonnage requirements Backfill scheduling in the mining cycle Material selection, testing and preliminary costing Plant design and storage needs Infrastructure requirements Implications on surface waste/tailings disposal and costs Total backfill costs In order to produce a cost effective and efficient backfill operation, a multi-disciplinary project team is required that should include the following skills and functions: Mine Planning Rock Engineering Metallurgy Mechanical Engineering Environmental Health and Safety Tailings Disposal/Waste Management This paper discusses the above and indicates important aspects that should be considered.

Jan 1, 2001

Accounting for borehole damage in analytical modelling of explosively generated stress waves is important for predicting the finer details of the stress wave patterns observed in the field. The classical Sharpe's [19421 concept of an effective borehole larger than the initial borehole diameter has been widely accepted to explain material damage around a borehole. A new analytical model based on dynamic compaction is advanced to predict far-field stress wave patterns. This model supports field data corresponding to reduced frequency of oscillations and increased damping. The present model recovers the earlier result when compaction around the borehole representing borehole damage is ignored.

Jan 1, 1990

By B. Trenary, D. D. McNaughton, C. D. Baer

High capacity off-highway haulage trucks equipped with electric wheel drives have been available for commercial applications since 1963 and, although still interesting to study, cannot be considered as a "new" type of equipment any longer. However, the electric wheel drive components which played a key role in the development of these trucks has indirectly led to another new trucking development-the gas turbine engine for off -highway vehicles. Although most of the production models of the electric-wheel haulage trucks are equipped with 700 hp engines (the largest production engine commonly available), the electric drive components of the motorized wheel were designed to transmit more than 700 hp. To utilize this added potential, 1000-hp class diesel engines are in the process of being developed, but progress has been much slower than expected. The delay has caused some engineering thoughts to concentrate on the adaptation of the 1000-hp gas turbine engines, originally designed for aircraft applications, for use in haulage trucks. The question in most minds centered around the ability of such an engine to withstand the tough usage expected of it in an open pit.

Jan 5, 1967

The Office of Price Stabilization broke the copper price loggerhead between the U. S. and Chile when it permitted copper wire and brass mills to add to their ceiling prices 80 pct of the increase in cost of foreign copper above the 27 1/2 cents per pound specified in the agreement with Chile. Another step forward in the processing of taconite seems to have been made with the patenting of a process for the strengthening of taconite pellets. The patent was issued to Fred D. De Vaney and assigne to the Erie Mining Co., of Hibbing, Minn. Strength of the pellets is improved by adding from one to five pounds of starch or sodium silicate. A new iron ore deposit discovered on Vancouver Island will start producing soon, and is expected to yield 2 million tons of magnetite over its span of operation. A new mill will be built by the Argonaut Construction Co., of San Francisco, at the deposits of the Utah Construction Co., its parent organization. The Organization for European Economic Cooperation banned the use of nickel and nickel alloy in the manufacture of about 500 products in an attempt to conserve nonferrous metals in short supply. Some 18 members of the organization have already volunteered to restrict nickel consumption.

Jan 1, 1952

By James A. Jones

The Doe Run Co. emerged from the depressed lead market of the mid-1980s as North America's leading lead producer. Doe Run was lean and mean but quickly recognized that technology had advanced while the company was held to the belt tightening slump. With the 1990s approaching, Doe Run moved quickly to update its technology and control equipment to ensure its position as an industry leader. Doe Run was formed in 1986 when Fluor Corp. and Homestake Mining Co. combined their lead-zinc-copper assets in Missouri to form a joint venture. Doe Run is now owned by Fluor Corp. A rich history of mining, milling and smelting started in Missouri in 1862 when the St. Joseph Lead Co. was founded. Subsequent acquisitions led to the formation of St. Joe Minerals, which was later purchased by Fluor Corp. Six mines, four concentrators and two smelters are presently being operated, and a secondary lead smelter was recently commissioned. The Viburnum, Buick and Fletcher operations are lead, zinc and copper flotation concentrators, while the Brushy Creek plant is set up to process high copper-low lead ores. This article looks primarily at the process control installation at the Fletcher concentrator.

Jan 1, 1991

By C. T. Sheeran, J. C. Franklin

A commercially available microprocessor-based system capable of monitoring 512 channels has been interfaced with monitors for radon, working level, air velocity, and fan power. The basic system utilizes both 280 and 8080 microprocessors in a desktop central processing unit (CPU). CPU hardware includes keyboard, video display (CRT), and disk drive; a printer is used to keep permanent data records. Signals from all channels are transmitted to the computer in digital form where they are processed for alarm status. Software developed for the system allows for audiovisual alarms in the event of low and high readings, rate change, change of state, or communica- tion failure. Up to six channels can be continuously displayed on the CRT for current readings. Shift reports and trend logs may be generated to help the ventilation engineer determine average working levels and ventilation effectiveness. Additional software permits the operator to program command sequences which may be used to automatically restart fans after a power outage.

Jan 1, 1982

Caving is the lowest cost underground mining method provided that the draw point spacing, draw point size, and ore-handling facilities are designed to suit the caved material, and that the draw point horizon can be maintained for the life of the draw. In the near future, several open-pit mines that produce more than 50 kt per day will have to examine the feasibility of converting to low-cost, large-scale underground operations. Several other large scale, low-grade underground operations will experience major changes in their mining environments as large dropdowns are implemented These changes demand a more realistic approach to mine planning than in the past, where existing operations have been projected to increased depths with little consideration of the change in mining environment that will occur. As economics force the consideration of underground mining of large, competent ore bodies by low-cost methods, the role of cave mining will have to be defined In the past, caving was generally considered for rockmasses that cave and fragment readily. The ability to define cavability and fragmentation, the availability of large, robust load-haul-dump units, a better understanding of draw-control requirements, improved drilling equipment for secondary blasting, and reliable cost data have shown that competent orebodies with coarse fragmentation can be exploited by cave mining at a much lower cost than by drill-and blast methods.

Jan 1, 1994

Frank Owen, El Perú Venezuela (communication to the Secretary): Mr. Cragoe's accurate description of the rich and extensive mines of the Frontino and Bolivia Co. is of much interest to those acquainted with Colombian mining. While the labor in that part of Colombia is, of course, admittedly far inferior to that of white miners, it is,. nevertheless, decidedly superior to that available in other parts of the republic, and in the northern mining regions of South America generally. The Autioquenos have been miners for several generations, and many of those employed at the Frontino Co.'s works have been brought up at the mines, which is a distinct advantage. The ground encountered in the surface-workings of that district being very treacherous, they are skillful timber-men, every miner being able to put in his own timber in tunnels, stopes, etc., so that, except for the main shafts, where sawn timber is used, special timber-men are not required. In the shallow workings it is the custom for a miner to come out of the mine into the thickly-wooded bush and select and cut the timber he requires, which he will then take into the mine and put in

Jan 1, 1899

Mine haul road design at Bougainville Copper Limited has undergone significant changes since mine start-up. Selection of 95 tonne trucks and the subsequent replacement by 155 tonne units is discussed, with particular reference to haul conditions within the mine. Changes to haul road design and construction practices are detailed which have lead to improved standards and tyre life. INTRODUCTION Bougainville Copper Limited operates one of the largest copper mines in the world at Panguna, Bougainville Island, in the North Solomons group of Papua New Guinea. The mine commenced commercial operation in April, 1972 and current planned production is 198 000 tonnes of material per day, of which 115 000 tonnes is ore averaging 0.46% copper. Annual total planned production is 72 000 000 tonnes to yield approximately 150 000 tonnes of copper with significant quantities of gold and silver. The mine operations workforce now consists of national employees up to General Foreman level.

Jan 1, 1982

By Shaolong Chen

Feeding dry sulfide concentrate into smelting furnaces enhances process performance and reduces the energy consumption and exhaust gas flow. Direct heated rotary dryers and flash dryers have being replaced by rotary steam dryers featured by very low wear rate of the pipe heating elements and long maintenance interval. Impact of the drying processes on the environment receives more and more attention as the emission legislation tightens. In this regard, environmental factors such as SO2, CO2, dust and gas flow among rotary dryers, flash dryers and steam dryers were compared. Selection of a rotary steam dryer for copper and nickel concentrate drying would be an ideal solution to reduce the pollution of exhaust gas, as drying is achieved by indirect contact to the steam at relatively low drying temperature and as the off-gas contains almost only water vapor and air. The emissions can be significantly reduced and only small and simple off-gas handling units are needed.

Jan 1, 2006

By Quinn P, Robertson G, Agar GE

The replacement of diphenylguanidine (DPG) for separating INCO Bessemer matte with a water soluble collector requires a frother since most collectors do not have frothing properties. The objective of this study was to identify a non persistent frother which produced a deep froth and collapsed rapidly, while maintaining acceptable metallurgical separation. Incremental rougher flotation tests failed to differentiate any metallurgical benefit through the use of a specific frother, so other tests were employed to identify the candidate frother. The equilibrium froth height and rate of froth collapse (froth stability) of several commercial frothers were evaluated as a function of frother concentration using a 'frothmeter' apparatus. Frothers evaluated were methyl isobutyl carbinol (MIBC), Pine Oil, triethoxy butane, Dowfroth SA1263, Dowfroth 250C, Dowfroth 200 and Allied Colloids CRNI-1002. Dowfroth SA1263 produced the largest froth height, and TEB had the greatest rate of froth collapse. Frothers with properties similar to Dowfroth SA1263 and Dowfroth 250 were rejected due to their persistent froths. TEB was rejected because it has a low flash point and Pine Oil could be a nuisance to add to a flotation column. Therefore, the preferred frothers were declared to be Dowfroth 200 or Allied Colloids CRNl-1002.

Jan 1, 1993

In contrast to the '50s and '60s, the period of the '80s and '90s seems likely to have low growth in demand but much greater levels of technological change. In such a climate there will be pressure on costs, productivity will continue to rise and competitiveness will be closely associated with maintenance of the most effective technology. The penalties for inappropriate investments, whether short sighted or mistakenly based on a particular view of the future, will be greatly enhanced. Accordingly, there will be a need for significantly improved anticipation of technical change and thus for better planning. Study of the funding and direction of the world's R&D effort can provide a useful input to the planning processes within industries and individual firms. Such a study also suggests some insights into the characteristics of those countries which have achieved substantial growth and high standards of living over the past two decades. These characteristics may offer significant reminders for our own development. The particular implications for the Australian minerals industry include the need for direction that is sensitive to changing market requirements and customer practice. This is not simply "more of the same." In particular it appears essential for both basic and applied R&D to provide a sound basis for the purchase and ongoing development of the new technology required to achieve international Competitiveness.

Jan 1, 1986

The Library of the above-named Societies is open from 9 A.M. to 10 P.M., except on holidays. It contains about 70,000 volumes and 90,000 pamphlets, including sets of technical periodicals and publications of scientific and technical societies. Members of the Institute, with few exceptions, are forced to spend a portion of their time in localities isolated from sources of information. To these the Library, through its Library Service Bureau, can render valuable service through correspondence; letters requesting information' will receive especial attention. The Library is prepared to furnish references and photographic copies of articles on mining and metallurgical subjects; to determine the existence of mining maps, and to furnish general information on the geology and mineral resources of all countries. All communications should be made as definite as possible so that the information received may be what is desired and not include collateral matter which may not be of interest. The time spent in searching for such collateral matter will be saved, and the information will be sent more promptly and in more usable shape.

Jan 2, 1918

By N. Lohja

Metallurgical industries are generally big producers of solid residues of various kinds. In contrast with the past where environmental sensibilities were not so elevated and the accumulated mass of these residues were not considerable, these days the solid residues are everywhere scrutinized among others in term of their harmful environmental impact and as possible materials for valuable elements extraction or secondary utilisation. As a case study, the present paper gives an overview of the solid residues discharged by the metallurgical industry in Albania for the last tens of years. The results of two monitoring study on the solid residues of copper, iron and ferrochromium producing industries are also summarized. The first deals with the origin, quantities and chemical composition of these residues and the second one with the impact of harmful ingredients of these residues in the environment. Some methods for the processing of these solid residues are also proposed in order to ensure a clean environment and to make not just possible but also economically viable their secondary utilisation. This work is part of a bigger cooperation project among local institutions and foreign expert companies such as Flogen Technologies Inc and other in various countries that will not only monitor the situation but will also develop appropriate technologies for treatment of these specific residues.

Jan 1, 2006

The southern portion of the Swan Coastal Plain, a geomor-: phological element formed since late'Tertiary times, contains commercially exploitable accumulations of ilmenite, zircon, rutile'and monazite associated with a series'of raised'shorelines. The:location'of the deposits is controlled by a locally outcropping*Archaen-granite/granulite complex and a sea':current pattern'determined'by'local geography and a prevailing wind direction.'-A progression from medium. to high titanium ilmenite is'evident parallelled by. progressive leucoxenisation as the age of the deposits increases. Variation's in trace element content accompany this process. Circulating groundwater has caused vertical mineralogical variations within-individual deposits and' by p'ecipitation of iron has formed layers of hardpan. The economic sig- nificance''of the Geographe--Bay deposits is'briefly discussed,

Jan 1, 1964