Search Documents

By Alexandre Aparecida Morais

No processo de lingotamento contínuo de placas, o controle de fluxo de aço líquido entre o distribuidor e os moldes pode ser realizado através de tampão refratário ou válvula gaveta. Quando se usa o controle via tampão refratário, aproveita-se o mesmo para reter um volume mínimo de aço no distribuidor, visando efetuar a partida do veio. Este volume de aço é importante para evitar o congelamento da primeira porção de aço e prevenir o arraste de impurezas existentes no fundo do distribuidor para o molde. Já quando se usa o controle via válvula gaveta, para acumular o volume de aço necessário, utiliza-se de outros “artifícios”, como o uso de anteparos metálicos em forma de bujões, cuja eficiência é limitada. Visando melhorar o desempenho de partida das máquinas com controle de fluxo de aço distribuidor-molde, via válvula gaveta, desenvolveu-se o chamado tampão flutuante de fibra cerâmica, cujas funções principais são: equalizar o nível de aço para proporcionar uma partida normal e impedir que impurezas arrastadas pela primeira porção de aço, se dirijam para os veios. Este trabalho mostra o desenvolvimento pioneiro desta técnica para distribuidores de aços planos na ArcelorMittal Tubarão.

Jul 30, 2018

By Dave P. DeClerck

Hardman Construction was faced with the challenge of completing a large earth retention project on a constricted downtown Detroit site, while maintaining a safe and productive worksite. To do so, new technologies using robotic equipment was instituted. HISTORY The historic J.L. Hudson Building (Hudson’s) in Detroit, Michigan was the premier retailer in the city’s downtown district from the 1890s through the 1960s. The massive flagship store sat at 1206 Woodward Avenue, one of the busiest streets in the Detroit area. Hudson’s broke ground in 1891 and would go through twelve renovations and expansions. The last renovations took place in 1946, which gave the building the title of being the largest department store in the world at the time. It spanned an entire city block and boasted 2.2 million square feet of retail space. By the 1970s, Detroit was in an economic downturn. The Hudson’s department store finally closed its doors in 1983. Besides a few working offices, the building sat vacant. The building was unique in that it had four levels underground, offices, mechanical areas, and equipment storage. Following years of neglect, the Hudson’s building was seized by the state and transferred into the hands of the city. The city had it demolished in 1998, (shown in Fig. 1) to construct a new, four- level underground parking garage as well as a potential future above-grade development (Sewlck, 2017). The building was imploded in one of the largest implosions of that time. The building rubble filled the underground rooms and helped to stabilize the exterior concrete walls and keep them from collapsing.

Jan 1, 2019

By Saulo Brinco Diniz

O alumínio e suas ligas por apresentarem uma série de vantagens, são largamente utilizados em diversas aplicações. O que mais reduz o campo de sua aplicação é sua baixa resistência mecânica, porém esta pode ser modificada através da adição de determinados elementos de liga e de processamentos termomecânicos adequados. Este trabalho teve como objetivo estudar a evolução microestrutural de uma liga de alumínio 7475-T7351 processada por laminação cruzada, e posteriormente submetida ao tratamento térmico de recozimento a 500ºC para recristalização, com tempos de encharque de 15, 30, 60 e 120 minutos. De acordo com os resultados apresentados, pode-se observar que a completa recristalização ocorreu entre os tempos de 30 a 60 minutos de encharque no tratamento térmico.

Oct 30, 2017

By Alex Alves

No cenário econômico atual as organizações estão focadas na maximização de resultados para manter a competitividade e posicionamento frente aos acionistas. Isso exige uma busca minuciosa de alternativas logísticas que envolvem toda a cadeia produtiva, desde a aquisição com o menor custo até uma gestão racional dos recursos materiais, consequentemente se exige cada vez mais controle nos processos. Nesse sentido, destaca-se a atividade de recebimento e inspeção de materiais como uma função da administração de materiais, que tem a missão de garantir o abastecimento dos recursos materiais ao usuário na qualidade e tempo necessário. O presente trabalho tem por objetivo apresentar a sistemática de recebimento, controle e liberação de materiais da Companhia Siderúrgica Nacional, partindo de técnicas de recebimento de materiais e inspeção de qualidade, controle de processo através do SAP, lay-out e fluxos para melhoria da qualidade e produtividade do armazém central de recebimento, garantindo a melhoria contínua no processo e níveis de serviço no atendimento ao usuário.

Jul 29, 2018

By Karla Myers, Howard Perko

Foundation designs utilizing helical pile groups are increasingly widespread in the electric power utility industry.  Yet the application of these systems lacks uniformity and knowledge gaps may exist. Recently, a body of codes and practice documents have been prepared by DFI and ASCE subcommittees regarding standard practice for electric power transmission structures design.  These codes and standards are discussed as they apply to helical pile groups.  With a better understanding of how the codes apply to these foundation types, engineers and designers can more confidently and adeptly specify and bid from a broader range of deep foundation options. Design of electric power transmission structures is most challenging at angles, water crossings, and dead ends.  These structures often are characterized by large overturning moments. This presentation will cover simple hand calculations for estimating the distribution of pile reactions from ground line tower moments.  Then, pile groups modeling using Ensoft® Group will also be covered in depth and with specific design examples from real case histories.  Design considerations for sizing of individual piles and key differences between pile design for building structures and pile design for power transmission towers and applicable codes and standards will be discussed.  Preliminary findings from field measurements performed on existing helical pile group supported structures, if available, may be included as they relate to validation of models.

Oct 7, 2024

By Alana Pereira Ramos, Walman Benicio de Castro

Amorphization and martensitic transformation (Ms) characteristics of Ti–Ni-Cu alloy ribbons prepared by melt spinning were investigated by means of differential scanning calorimetry and X-ray diffraction. In these experiments particular attention has been paid to change the wheel linear velocity from 21 to 63 m/s. Then the cooling rates of ribbons were controlled. The effect of this cooling rate and alloy composition on martensitic transformation behavior is discussed.

Jan 1, 2015

By M A. Noppé

"Investors and other stakeholders assessing the risk, opportunity and relative value associated with a resource project need to appreciate the project in its correct context. Errors, omissions, biased reporting or conflicting information in project reporting may lead to a misinterpretation of technical and financial results, resulting in biased estimates or assumptions on project value.This paper provides a simple ‘Resource Project Framework’ for presenting a project’s status that may be readily benchmarked against other similar projects and to illustrate the stages required to advance the project outcomes to higher levels of certainty. The framework draws on definitions and guidelines readily available in various resource industry reporting codes and public company reporting requirements.The framework assesses three key areas for placing a resource project in its correct relative context, namely:the project development stagethe confidence in the Exploration Results, Mineral Resources and/or Ore Reservesthe level of accuracy, precision and confidence in the technical and economic studies supporting the reported results or options for the project.The application of the Resource Project Framework is illustrated using two project examples, one from publicly reported company project releases and the other for two development projects.CITATION:Noppé, M A, 2016. A framework for presenting and benchmarking resource projects, in Proceedings Project Evaluation 2016, pp 260–274 (The Australasian Institute of Mining and Metallurgy: Melbourne)."

Mar 8, 2016

By Larissa Koroznikova, Steve Durkin, Bradley Drake, Michael Tuck

This paper presents the results of an investigation of the application of thermal fragmentation in Australian hard-rock, underground, narrow-vein mining. Two geologically similar samples from an underground, narrow-vein, hard-rock gold mine were collected to obtain a measure of the technology’s ability to recover ore by the creation of large thermal openings to assess the applicability of the thermal method.

By W. Dolsak

Introduction Alternative bolting injection resin Hollow bars, rebars, and cable bolts Results from an in-house product development project Sept. 2011 to Feb. 2013 Goals Introduction of a newly developed bolting silicate injection resin as alternative to cement grout based injection systems Definition of easy-to-use pumping devices and installation accessories Accomplishment of installation trials and performance evaluation

May 1, 2013

By Filippo Verlezza

Conventional wire rod blocks have some limitations. They can only roll with fixed reduction ratios which always require the same rolling diameters within the block. With MEERdrive® SMS, as a pioneer, has introduced an innovative drive concept for wire rod blocks that can overcome the limitations of conventional solutions. The clue: the concept is based on individual drives for each stand position. The exigent wire rod market demand and the available technology melt in a new variant of MEERdrive®, the MEERdrive®PLUS, which represents a sizing block solution for finished size rolling and allows conventional as well as thermomechanical rolling. Further “one family rolling” is also possible, since all roll / size changes will occur in this block.

Oct 30, 2017

By M Rauer

With a worldwide growing population the demand for higher living standards, food and the development of new technology is rapidly rising. To allow for a continuous growth, larger quantities of minerals and raw materials are needed at a faster pace. Different methods have been developed to access or tap ore more quickly, such as improved drill and blast operations, mechanical mining methods using equipment such as roadheaders (RH), longwall miners and other technical equipment. Another possibility to access and develop mines faster is the use of a tunnel boring machine (TBM).The historical usage of TBMs is surprisingly long, but the opportunity for technology adoption by the majority of worldwide mining companies remains largely untapped. Dozens of full face TBMs have been used by mines around the world, including two that will begin operation soon in Australia. TBMs have been used to safely and rapidly gain access to the orebody, or to expand access to the orebody to increase output by running a TBM along the edge of the orebody for several kilometres. These machines have also been used for ventilation and for conveyor tunnels for ore removal. They have been used to quickly excavate long and winding declines giving access to an orebody at several levels in a short period of time.Tunnel boring technology can be used for mine declines, mine access tunnels and all sorts of different mine designs and set-ups. TBM technology simply needs to be adapted to the mine conditions and, if manufacturers are involved early on in the planning process for mine development, the operation can be very successful. In some cases, historically typical mine designs may need to be re-thought.One mine, the Stillwater Platinum mine in Nye, Montana, is currently employing its fourth TBM in 25 years. Two were used to create tunnels running alongside the orebody, rapidly expanding access to the orebody in many locations for increased output. Two were used to create parallel access tunnels to a mine expansion at the East Boulder orebody; one tunnel is for conveyor haulage and the other for vehicular access. TBMs have been employed successfully many times to rapidly drive vehicular decline tunnels to multiple mine levels, such as at the San Manuel – Magma Copper mine in the USA. While TBM technology may not seem to be optimal for every mine, these success stories show that the method can provide vast benefits for the right projects.Early use of TBMs in extremely hard rock metal mines, in the 1960s and 1970s, had limited success since performance was low. However there have been great improvements made over the years in the strength of rock which can be excavated by TBMs with high performance. Other important improvements involve the provision of a safe work environment, safely and rapidly supporting the rock and predicting geology ahead of the TBM.This paper will briefly note the more than 20 TBM mining projects and highlight some notable successes. It will then go on to give a status report on the two active TBM mining projects in Australia and the difference between a TBM operation versus other excavation methods such as drill and blast (D&B) or RH excavation.CITATION:Rauer, M, 2014. Tunnel boring machines in mines – a?brief review of past use with a status report on use today in Australia, in Proceedings 15th Australasian Tunnelling Conference 2014 , pp 663–670 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Sep 17, 2014

By Roy H. Grau

The National Institute for Occupational Safety and Health (NIOSH) has conducted research to improve the ventilation of large-opening mines whose entries are at least 93m2 (1,000 ft2). The ventilation of large-opening mines is unique compared to other types of mines because (1) it is challenging to keep airflow velocities high enough to effectively remove or dilute airborne contaminants because the entries are so large, (2) large air volumes can be moved through the mines with little static pressure drop, and (3) stoppings that are used to direct ventilation airflows are costly to construct and to maintain. The research results suggest that the ventilation of large-opening mines is improved significantly by incorporating ventilation planning into the mine planning process, using propeller fans to direct airflow, developing new stopping materials and construction methods, and using long pillars to eliminate crosscuts where possible.

Jan 1, 2009

By K. Ihara, T. Yamaguchi, K. Matsumoto

"Al-Fe alloy sheets having layers with different strain components were produced by unlubricated hot rolling and the recrystallization texture formation during annealing was investigated in each layer. In this study, the strain component introduced by rolling was quantitatively evaluated by measuring degree of bending of an aluminum pin embedded in the sheet. The textures before and after annealing were investigated by the SEM-EBSD technique. It was clarified that, in the middle layer, where comparatively small shear strain was introduced, ß-fiber subgrains and cube {001}<100> oriented subgrains were formed before annealing, and cube oriented recrystallized grains grew after annealing. On the other hand, in the surface layer, where large additional shear strain was introduced, shear texture components and cube oriented subgrains were formed before annealing, and shear texture was retained even after annealing, while cube oriented subgrains did not grow and were encroached. It was suggested that introduced strain components influenced the recrystallization texture formation by inducing different distribution of the subgrain size, stored strain energy and orientation relationship with surroundings before annealing.INTRODUCTION The microstructure developed during the hot-rolling process of aluminum and aluminum alloys affect the mechanical properties of the final product sheets. Especially, the crystallographic orientation in the final product sheets affects the r- value and ears during deep drawing (Humphreys & Hatherly, 2004), then the texture control in the hot-rolling process is important. When the friction between the rolling roll and rolled sheet in the hot-rolling is large, both the rolling texture and recrystallization texture tend to be heterogeneous in the thickness direction. It is known in many rolled aluminum alloy sheets that the texture in the surface layer was different from that in the middle layer because of additional shear strain. It was reported that in the vicinity of the surface layer, where large additional shear strain was introduced, the shear texture <1 1 1>//ND and < 1 1 0> // RD which contain components of {1 1 1} <1 1 0> and {0 0 1} <1 1 0> developed during rolling, and the shear texture developed even after recrystallization annealing (Sakai et al., 2002). Particularly, it is thought that the <1 1 1> // ND texture contributes to improve the r-value and press formability (Inoue & Takasugi, 2007). Therefore, asymmetrical rolling and high friction rolling have been applied to improve formability of aluminum alloys by adding shear strain in the rolled sheets as deep as possible (Kamijo et al., 1972; Inoue et al., 2005). However, few researches have been focused on the microstructures and texture before annealing and thus, the detailed mechanism is still unclear how the texture after annealing is affected by the texture before annealing. In this study, the Al-Fe alloy of commercially pure aluminum was chosen as the first material to be studied in order to clarify the fundamental process of the recrystallization texture formation. The main purpose of this study is to clarify the effect of additional shear strain on the rolling and recrystallization textures in the hot-rolled sheets by analyzing the transition of microstructure and orientation distribution through recrystallization annealing."

Jan 1, 2018

By James M. Tantalla, Roderic A. Ellman, W. Allen Marr, Scott R. Bamford

"Construction of the powerhouse for the Willow Island Hydroelectric Project required a 100-ft deep excavation inside the limits of a cofferdam and embankment-seepage cut-off wall through soil and rock adjacent to the Ohio River. Portions of the rock had preexisting weak plans and slickensided surfaces with low frictional strength. Stability analyses were performed for critical sections of the excavation to evaluate the stability of the soil slopes and rock cuts using buckling, tension crack, and limit equilibrium analysis techniques. Loading conditions included the 100-yr and intermediate floods, normal pool, sudden drawdown, and seismic design conditions.Stability analyses indicated adequate factors of safety for soil slopes and for rock cuts through the landside embankment sections. However, the results of deep-seated stability analyses through the rock supporting the riverside cellular cofferdam indicated unacceptable factors of safety. Consequently, the riverside portion of the excavation required measures to increase stability. Long, high-capacity rock anchors and deep dewatering wells to lower the site piezometric head were chosen for this purpose.Thirty high-capacity rock anchors were installed on the upstream, riverside, and downstream sides of the cofferdam rock cut. Required rock anchor loads varied from 1,968 to 2,074 kips. The designed anchors consisted of multiple, seven–wire strands with up to 59 strands per anchor. Bond lengths used an allowable bond stress of 100 psi based on the rock bond measured with pull-out tests. Maximum bond and anchor lengths were 50 ft and 140 ft, respectively. Measurements of forces in selected strands and displacements of the excavation showed excellent performance."

Jan 1, 2017

By C. Geier

Previous mine incidents show weaknesses in mine rescue preparedness from poor training in decision making, leadership and incident command center (ICC) protocols. Computer simulations offer a larger range of training opportunities for mine rescue teams focusing on exploration and communications. The mine rescue simulator developed by the Colorado School of Mines and Rite Solutions Inc. utilizes four computers for the instructor and team, with the instructor monitoring the team?s progress. As the team explores, it relays information back to the Fresh Air Base, which then reports to the ICC. This forces a three-step communication procedure, enhancing the team?s overall communication skills and developing ICC protocols. The simulator is decision-based, demanding team decisions be made quickly. Upon completion, teams commented positively. Generally, participants said that the simulator is useful for learning how to communicate and make decisions during mine rescue emergencies. This mine rescue simulator improves team training, providing effective communications practice with an easy setup and no production interruption.

Feb 1, 2014

By C Jones

When the Paulsens operation was poised to be placed on care and maintenance, Bill Beament and the rest of the Northern Star Resources (NSR) team capitalised on the opportunity to send the Ashburton region’s only operating gold mine into the record books.A three-stage strategy was devised by NSR to pay off the acquisition and maximise the return from the operation. The first stage was to mine the 55 000 oz mine plan and pay off the cost of the acquisition, then maintain profitable production beyond the seven months and re-establish a mine life. The second stage involved an early commitment to a 220 m long diamond drill drive being placed in the hanging wall of the orebody from which the extensions of the orebody could be further explored, allowing the second stage of the plan to come into effect and extend the mine life by converting Inferred Resources into the mine plan. The third stage of the initial plan was to utilise this drill drive and continue to drill deeper holes beyond the current limit of drilling in the ore zones to extend the orebody and increase the mine’s life.With an ever growing desire to further expand, the young company took on the bold move of establishing its own mining services division. A critical element to the success of this was ensuring that the right people were recruited with the appropriate specialised skill sets.Aligning common goals amongst all NSR team members, from the board and senior management to the work force on site, was critical to integrate the new and driven direction that Paulsens had adopted. It was essential to change the focus and a shift in all employees’ attitudes and values from a mine that was all but down and out, to a site that wanted to be kicking some serious goals.Teaming together a passionate and driven leader with a strong allied workforce was always going to put NSR in the best position possible to make Paulsens the success story that it now is. But without the calculated risks and enthusiastic attitude, the little known mine site in the Pilbara might have remained just that.CITATION:Jones, C, 2014. The Paulsens transformation – a shining light under a northern star, in Proceedings 12th AusIMM Underground Operators’ Conference 2014 , pp 191–196 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Mar 24, 2014

By T. W. Beck

Drilling into coal mine roof strata to install roof bolts has the potential to release substantial quantities of respirable dust. Due to the proximity of drill holes to the breathing zone of roof bolting personnel, dust escaping the holes and avoiding capture by the dust collection system pose a potential respiratory health risk. Controls are available to complement the typical dry vacuum collection system and minimize harmful exposures during the initial phase of drilling. This paper examines the use of a bit sleeve in combination with a dusthog- type bit to improve dust extraction during the critical initial phase of drilling. A twistedbody drill bit is also evaluated to determine the quantity of dust liberated in comparison with the dust-hog-type bit. Based on the results of our laboratory tests, the bit sleeve may reduce dust emissions by one-half during the initial phase of drilling before the drill bit is fully enclosed by the drill hole. Because collaring is responsible for the largest dust liberations, overall dust emission can also be substantially reduced. The use of a twistedbody bit has minimal improvement on dust capture compared with the commonly used dust-hog-type bit.

Jan 1, 2014

By J. R. Patts, J. P. Rider, J. A. Organiscak, A. B. Cecala

"The U.S. National Institute for Occupational Safety and Health completed a 15-month study at an underground limestone mine crusher booth that evaluated three research parameters: (1) the effectiveness of a filtration and pressurization system for improving the air quality inside the operator booth, (2) the relative effectiveness of ? > 99 and ? > 95 experimental prototype filters in the system, and (3) the performance of three different cab pressure monitoring devices. The protection factor was quantified monthly using particle counters in the respirable dust range of 0.3 to 1 µm particle size, and gravimetric dust samples were gathered at the beginning and end of the overall study. Under static (closed-door) conditions, the filtration unit offered a gravimetric calculated protection factor between 10 and 31, depending on the filter type and loading condition. The monthly particle counting analysis shows that the ? > 95 filter offers a protection factor nearly five times that of the ? > 99 filter, where n = 15 samples. The booth pressure monitors were tested and proved to be a valid indicator of system performance over time. IntroductionDesigned and installed correctly, enclosed cabs, operator booths and control rooms offer mine workers protection from noise and physical hazards, such as flying rock and debris, as well as a more comfortable environment in regards to temperature and humidity (Organiscak et al., 2016). While it is easy to quantify the operation of a cab’s air-conditioning unit by measuring the temperature, or observe whether the cab offers protection from flying debris, it is somewhat more difficult to quantify its performance in reducing respirable dust hazards.The U.S. National Institute for Occupational Safety and Health (NIOSH) has been conducting applied research to improve the air quality inside the enclosed cabs of mobile equipment, resulting in the mathematical modeling of enclosed cab filtration systems (Organiscak and Cecala, 2008). The same principles that govern the performance of filtration systems on mobile equipment are applicable to stationary enclosures such as operator booths and control rooms (Noll, Cecala and Hummer, 2015). While stationary enclosures are similar to mobile cabs, the work area can be significantly larger. Workers in booths and control rooms also tend to stay within the enclosure for a greater percentage of the day as opposed to workers on mobile equipment who enter and exit frequently."

Jan 1, 2018

By Ramón Noriega

Al mes de mayo de 2022 en nuestro país se han reportado 205 conflictos sociales, de los cuales 130 son socioambientales y se encuentran vinculados al sector minero energético; este alto número nos ha llevado a analizar los procedimientos y mecanismos que los actores dan a estas demandas sociales y verificar su efectividad. El articulo además propone la aplicación de la gestión de riesgos en los conflictos sociales como una herramienta que podría mejorar la adecuada gestión de la conflictividad social.

Sep 30, 2022

By Rodrigo Alberto Moreira Gomes

São apresentados os resultados da instalação de uma câmara de combustão compacta para a substituição de óleo combustível por coque de petróleo, em um sistema de secagem e moagem de minério de níquel denominado Usina Sul, instalado na Unidade de Niquelândia – GO, da Votorantim Metais. Esta nova câmara de combustão, desenvolvida em parceria com a Dynamis Engenharia e Comércio, atingiu eficiências de queima acima de 95% (comprovada por medições realizadas em Planta Piloto). Além de elevada eficiência de combustão, esta câmara compacta possibilitou que se atingisse o patamar de 100% de substituição de óleo por coque de petróleo, representando ganhos significativos no custo da Unidade. Ganhos também foram observados na vida do refratário da câmara existente, denominada câmara VMN.

Jul 31, 2018