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By K. J. Richards, W. J. Schlitt

A combination of industrial and laboratory data is used to explain the interrelationships between operating parameters and cementation plant performance as measured by copper recovery and iron consumption. The chemical factors considered are the relative concentrations of copper and ferric ions in solution, acid concentration, the possible buffering action of other dissolved salts and solution temperature. The effects of flow conditions, solution oxidation, the presence of metallic copper and retention time are also considered. Based on the various relationships developed, possibilities for plant optimization are discussed.

Jan 1, 1974

By Owen W. Ellis, Telfer E. Norman

The use of cadmium as a base for bearing metals is one of the most interesting recent developments in this field. It has caused a strong demand for cadmium and a marked rise in its price. It appeared to the authors, therefore, that the situation might be relieved for users if acceptable substitutes could be developed. A preliminary investigation has revealed that to some extent mercury may be substituted for cadmium. Whether its use is justified cannot be stated at this time. Most of the authors' work has indicated that the addition of mercury to alloys of cadmium and nickel detracts from their desirable physical properties; but this work has not been extended to cover service tests, which might reveal that the addition of low percentages of mercury to the cadmium-base alloys would improve their performance. The results of tests made by the authors are therefore briefly summarized for this paper. Table 1 gives the proportions of the metals used in preparing the alloys. After preparation of these alloys, th composition was checked by chemical analysis. Particular care taken to ensure that the nickel content did not vary appreciably from 1 per cent.

Jan 1, 1938

By Peter T. Luckie, Mark S. Klima

INTRODUCTION A physical separation partitions a stream of particles into two streams - one containing a concentration of a desirable constituent; the other containing a defficiency - on the basis of a difference in physical properties. Separating ores into concentrates of increased grade and gangue minerals has been practiced for thousands of years. Physical properties of materials which have been used to achieve separations include size, relative density, shape, magnetism, surface charge, color, characteristic emission, resilience and strength. The study of physical separations has also been termed attribute tracking. The term attribute is used to describe the content of the material of interest, or, sometimes, properties not used as a basis of the separation. The content is usually given by its assay; e.g., %Cu, %Fe, etc. Attribute tracking involves material balancing. For a separation using two physical properties, say x and y, the balance is

Jan 1, 1986

By David R. Baughman, John C. Gathje, K. C. Oberg, Gary L. Simmons

Santa Fe Pacific Gold Corp. conducted pressure-oxidation pilot plant studies on refractory carbonaceous gold ores from the Twin Creeks Mine in Nevada. The tests were conducted at Hazen Research Inc., Golden, CO, during 1993 and 1994. Laboratory investigations using CIL cyanidation after batch pressure oxidation demonstrated gold recoveries of 90% to 95%. However, pilot plant testing showed that several of the same ore types responded very poorly, with gold extractions of only 45% to 75%. Plant testing was suspended for approximately four months while extensive research was conducted to determine why these ores responded poorly and to identify potential solutions. This paper describes the batch and pilot plant test results, the extensive research activities that eventually identified the cause of the gold recovery problem and the final semicontinuous and continuous pilot plant operations that confirmed possible solutions. Final pilot plant results showed gold recoveries that were consistently greater than 90%.

Jan 1, 1999

By Peter G. Smith

Tri-calcium aluminate (TCA) is a dominant alkaline component of the red mud residue from the Bayer process. A method being considered for industrial implementation partially neutralizes the residue by contacting it with gaseous CO2. This paper outlines the chemistry of CO2neutralisation of TCA under conditions relevant to the treatment of Bayer residue. CO2 neutralisation of the liquor is fast. It results in the formation of amorphous aluminium hydroxide and dawsonite that agglomerate together. Neutralisation of solid TCA is slower and leads to the formation of calcite, dawsonite and amorphous aluminium hydroxide. The dissolution of TCA in partially neutralised slurries causes pH reversion. However the carbonated solutions contain a store of bicarbonate that can supply aqueous carbon dioxide to complete the transformation. The pH at which the carbonation is carried out will affect the degree of TCA transformation during the carbonation process. In particular, if the pH of the carbonation is too low (near 7.0), calcite precipitation is inhibited and the degree of transformation is low. Controlling the carbonation pH helps to optimise the neutralisation process.

Jan 1, 2003

By Peter J. Tarkoy

The art of predicting rock excavating machine performance has become increasingly detailed and refined. Researchers using laboratory experiments and machine manufacturers using field observations have identified and defined mechanisms of failure, rock and tool interaction, and relevant design principles affecting them. Concurrently, practitioners have developed index tests which reflect rock properties relevant to machine performance. Empirical relationships between index properties and machine performance (penetration rate, cutter consumption, and machine utilization) have been established from past experience and are currently used throughout the industry. Contractors have used such relationships for estimating throughout the world. The detail in which geological, geotechnical, test, and project data, empirical relationships, and construction experience are utilized, is limited by time constraints imposed by the bidding period. To fully utilize all available data, methods of analysis, and construction experience, a simple computer program was developed for a microcomputer costing less than $7500. As a result, 1. machine performance predictions are detailed & reliable, 2. construction alternatives may be examined, 3. anticipated conditions & performance are graphically, documented & easily comparable to those encountered, and 4. results include a listing of assumptions & results of performance analyses & a graphic performance summary.

Jan 1, 1979

(Members, are urged -to send in for this column any notes of interest concerning themselves or their fellow-members,). Members and guests R: ho called at Institute headquarters during the period Dec: 10, 1916 to Jan. 10, 1917: F. L. Antisell, Perth Amboy, N. J. William Kelly, Vulcan, Mich. F. J Brulé, Toronto, Ont., Canada. W. H. Lanagan, San Francisco, Cal. Zar T. Crittenden, The. Pas, Mau, Canada. S. Lefevre, Forest Glen, N Y Thomas F. Donnelly, Tucson, Ariz. ' D. A. Lyle, St..David's, Pa. - John Davenport, Brighton, 14 lass. -Domingo Nugués, Buenos Aires, Argon-. E. E. Ellis, Birmingham, Ala. tine. N. H. Emmons, 3d, Copperhill, Tenn. - H. L. Scaife, Clinton, S. C. W.. E. Erdofy, New York, N. Y. Mortimer A. Sears, Washington, D. C. C. L. French, New York, N. Y. E. Spurny, New York, N. Y.' , M. H. Gannon, Butte,. Mont. R. K. Stockwell, Santiago, Chile. R. E. Hoffman, Hannibal, Mo. Benjamin F. Tibby, Salt Lake City, Utah. C. Vey Holman, Rockland, Me. Arthur P. Watt, St. Francois, Mo. Arthur P. Allen has left the employ of the Calumet &- Hecla Mine and is now with the Highland Min. Co., Ashcroft, B. C., Canada. H: C. Bellinger has been appointed. general manager of the Chuqui- - c mata mine-of the Chile Exploration Co. -

Jan 2, 1917

By Owen W. Ellis, Telfer E. Norman

The use of cadmium as a base for bearing metals is one of the most interesting recent developments in this field. It has caused a strong demand for cadmium and a marked rise in its price. It appeared to the authors, therefore, that the situation might be relieved for users if acceptable substitutes could be developed. A preliminary investigation has revealed that to some extent mercury may be substituted for cadmium. Whether its use is justified cannot be stated at this time. Most of the authors' work has indicated that the addition of mercury to alloys of cadmium and nickel detracts from their desirable physical properties; but this work has not been extended to cover service tests, which might reveal that the addition of low percentages of mercury to the cadmium-base alloys would improve their performance. The results of tests made by the authors are therefore briefly summarized for this paper. Table 1 gives the proportions of the metals used in preparing the alloys. After preparation of these alloys, th composition was checked by chemical analysis. Particular care taken to ensure that the nickel content did not vary appreciably from 1 per cent.

Jan 1, 1938

By Harold M. Mooney

The most significant trends appear to be an increased use of electromagnetic and geochemical methods. The most promising instrumental developments are airborne electromagnetic equipment, a magnetometer based on nuclear resonance, and reflection seismic equipment operable to depths less than 100 ft. Work in progress may lead to a one-man magnetometer capable of high precision and continuous recording.

Jan 3, 1955

By J. van der Walt, A. Whillier

Reference is made to the approach to mine cooling in which the service water is used as one of the means of distributing refrigeration, and attention is drawn to various engineering disciplines or functions necessary for effective distribution and reticulation of cold water from refrigeration plant. The demand for service water is intermittent, the peak flow-rates being typically two to three times the average flowrate. The refrigeration plant, on the other hand, must preferably be operated steadily throughout the day and night, with the result that a large storage dam for cold water must be incorporated into each system in order to even out the surge in demand for water. These dams should be operated as constant-temperature, variable-volume reservoirs. The conventional cascade system involving dams on each level is not the best for sending water down mines, and schemes are described that avoid the need for such dams. Reference is made to various tests that were carried out, and to several large systems that were installed. Management and organizational problems that could arise as a result of new technological developments in mine cooling are referred to, and cost figures are quoted to indicate the large potential savings, In addition to the improved environmental conditions, that can be achieved through the use of integrated water systems.

Jan 1, 1979

By Guang Ping Cui

In this paper the imminent relationship between rock burst and its phenomenon with normal rock pressure and its appearance, as well as the factors of one changing into another have been analyzed. Based on this, the necessary and sufficient appearing factors of rock bursts have been put forward, and the term ''burst pressure" has been defined. According to the statistics data of tremendous rock bursts which appear in collieries in Hunan Province, the features of high frequency, great strength and shallow depth of the beginning burst have been found. There are some special structures in the coal seams, which are closely related with the burst phenomenon. A hypothesis of "star structure" has been suggested for the appearing mechanism of bursts. Inside and around this star structure the distribution rule of burst pressure and rock strength has been researched depending upon the theory of the limited stress field. A new description of the appearing causes of bursts has been raised.

Jan 1, 1984

By K. S. Eric Forssberg, T. V. Subrahmanyam

The present paper deals with the important technological developments in gold processing and where possible, the data is presented in the form of tables. Gold processing methods have evolved to such an extent that low grade and complex ores once considered uneconomic are now becoming viable. Constant efforts are underway to innovate technologies in order to improve the efficiencies and cut down the capital and operating costs. The methods are discussed.

Jan 1, 1988

By A. K. Sinha, K. M. Sinha

Several studies concluded by various agencies (Coal Outlook, 1982; Malhotra, 1977) indicate that both the national and international markets for utility coal, which have been growing in recent years due to the uncertainties in petroleum supplies, will continue to grow in the foreseeable future. The areas where the Gemand for utility coal is projected to increase sub- stantially lie close to the midwestern coal fields, in the southeastern US, and in western Europe. Illinois has all the elements necessary to become an important exporter of thermal coal (Library of Con- gress, 1981) provided the coal is desulfurized to meet the environmental restrictions. Because of its high energy content, Illinois Basin coal, if desulfurized, has great potential for competing in the utility markets both nationally and internationally. Sulfur in coal occurs in organic and inorganic forms. The inorganic sulfur in Illinois coal is almost exclusively pyrite. The pyrite can be liberated by grinding and removed from the coal by such techniques as froth flotation. The Illinois Basin coals reportedly contain (Gluskoter and Simon, 1968) an average of 3.57% sulfur. Out of this, 2.06% is pyritic, 0.08% is sulfate, and 1.46% is organic sulfur.

Jan 1, 1986

By Gerrit V. R. Goodman, Fred N. Kissell, Charles D. Taylor

In This Chapter [Methane emission peaks Exhaust line curtain or duct The spray fan system Dust scrubbers with blowing ventilation Dust scrubbers with exhaust ventilation The ventilation of abnormally gassy faces Methane detection at continuous miner faces Ventilation and methane detection at bolter faces and Reducing frictional ignitions] This chapter gives guidelines for preventing methane gas explosions at continuous miner sections in coal mines, both at continuous miners and at roof bolters. The need to control peak methane emissions is particularly stressed. Emphasis is also placed on ventilation principles, monitoring for gas, and reducing frictional ignitions. METHANE EMISSION PEAKS Methane emission from the coal at continuous miner faces varies considerably. Plotted on a chart, methane emissions consist of a series of peaks and valleys corresponding to the cutting cycle of the mining machine, with the methane concentration spiking as the machine cuts into the coal (Figure 3–1) [Kissell et al. 1974]. These methane peaks can be substantial. For this reason, efforts to safely dilute the methane must focus on the level of the [ ]

Jan 6, 2006

By Gail Moulton

THE oilfields in Illinois are located principally along the LaSalle anti-cline in the southeastern part of the state. The oil produced comes most largely from beds of Pennsylvanian and Mississippian age, but there is an increasing important production from deeper horizons, as will be noted under new development. The oil is largely of paraffine base, and has an average specific gravity of about 35° Baume. The rank of Illinois as an oil producer has dropped from third since 1913, when its production was exceeded only by that of California and Oklahoma, to eighth in 1923. This has been the result of failure to find new pools of considerable size to offset the declining production of the old wells and of the greatly increased production of some of the other states. The noteworthy features of petroleum production in Illinois during 1924 are: the low rate of decline for the state as a whole; the smaller percentage of dry holes; and the larger average initial yield of the new wells.

Jan 3, 1925

By P. R. Mohanty, Kaushik Dey

Blast-induced tunnel overbreak prediction in the past has been based on peak particle velocity measured far from the blast site with necessary extrapolation. This has often resulted in suggesting higher damage threshold levels of Acceleration/PPV for overbreak prediction (Bogdanhoff, 1995, Holmberg and Persson, 1997, Murthy and Dey, 2002). These, site-specific far-field blast vibration studies, have also revealed that predicted PPV levels for overbreak could lie in the range of 700-5000 mm/s, an extremely wide range to generalize. Experimental blasts were conducted, in an underground metal mine located in eastern India, with an objective to study the level of acceleration /peak particle velocity generated in tunnel blasting. Accelerometers and tri-axial geophones with measuring ranges upto 500 g, 254 mm/s respectively, were mounted on the tunnel floor close to the blast face, with sensor distances varying from 15.25m to 36.10m. Due to straight faces the measuring distance could not be reduced further anticipating, in particular, cable damage. The equipment used was of M/s Instantel Inc., Canada. The blast pattern used was burn cut with large dia relief holes providing the required free face. The blast hole depth was 1.8m. Tunnel overbreak was measured using a telescopic offset rod fabricated at Indian School of Mines, Dhanbad, India.

Jan 1, 2004

By Burkhard Seeger et al.

The oxidation of copper sulfides can be highly accelerated in the presence of nitrous gases (NOx) as reaction catalysts. Sulfur and sulfate are simultaneously produced in this highly exothermic reaction. This process, carried out in sulfuric acid medium, is performed at an approximately normal pressure and at a temperature of around 110 °C, in a closed container, adding either oxygen or air. The oxidation is automatically controlled through a computer. The process covers the following steps: Catalytic oxidation, filtration and crystallisation of the hot concentrated liquid, electrowinning, mother liquor treatment through jarosite formation, recovery of dissolved copper and zinc and regeneration of industrial water, and non-soluble residue treatment with extraction of sulfur and recovery of silver and gold. No combustibles are needed. No air is contaminated, and no waste water is produced. Solid residues are in a stable, non-toxic and non-corrosive state of equilibrium. Risk of accident is low. Investment costs are small compared to those of the comparable pyrometallurgical process, and production costs are competitive.

Jan 1, 1999

Past and present developments in the use of blast furnace slag in the manufacture of glass are outlined. The crude slag from Port Kembla is beneficiated by the Mineral Resources Division of Australian Consolidated Industries Ltd. at Mascot using a dry magnetic separation process which reduces the iron level in the slag to an acceptable value, The chemical and physical properties of both the crude and beneficiated slag are given and compared with those of other slags used in the manufacture of glass. Slag is added to intro- duce alumina into the glass and its addition to the glass batch also results in faster melting and refining. Slag was first used in Australia in 1968 and its use has increased steadily year by year. At present about 16 000 tonnes of slag are used per year, mainly in amber and white glass. Beneficiated slag is used'in three plants to supply all the alumina required in the amber glass and in four plants to supply part of the alumina required in the white glass, the amount added depending on the acceptable iron level in the glass. Slag is also used in limited quantities in the manufacture of both dark and light green glass.

Jan 1, 1979

By Niles E. Grosvenor

Complex underground mining problems are increasing as mining depths increase. Many of these problems have been solved mainly by unsystematized trial-and-error methods based on individual experiences. This system of solving mining problems has resulted in over-cautiousness whereby a large quantity of our mineral resources are left in the ground, or not enough caution with a resultant failure of the underground opening. From studies made of physical properties of rocks, large volumes of data have been collected as a source of finding correlation among the different physical tests or among certain rock types. Most of these studies have not produced satisfactory results because the investigator usually arrives at the conclusion that the results are too scattered to be reliable. The reasons usually given as the cause of this scatter are that rocks are nonhomogenous and non-isotropic. Similar types of poor correlation that were being obtained from compression tests in the Colorado School of Mines Mining Research Laboratory led to an investigation of a good method of making a simple unidirectional compressive strength test.

Jan 1, 1963

By H. Maleki

Gob pressure measurements were made in a Western U. S. coal mine as part of a long-term program to evaluate cave progress and to determine the influence of geological discontinuities on caving conditions, load transfer, and resulting instabilities. Gloetzl cells were selected for the measurements due to their simple, robust construction and a history of being able to monitor pressures in a broken medium. A methodology was developed for the successful installation and protection of the cells and hydraulic lines in the gob as the face retreated. The measurements indicated a cave progress controlled by the frequency of major faults. The pressure-mining progress profile was compared to those observed in other parts of the world. It was concluded that the significant differences in profiles was caused by the thick-bedded strata, the existence of high lateral stresses, and the spacing between faults. Recommendations are given for future applications of Gloetzl cells for gob pressure measurements.

Jan 1, 1984