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By Carl Zapffe

JUST as 85 per cent of the total ore produced annually in the United States comes from the Lake Superior region, so does one of its six producing districts-the Mesabi --dominate that region both as to production and total reserves; also in ore Treatment, Mesabi practice is dominant. Therefore, in discussing future reserves or ore treatment one may visualize one big district with five smaller districts as so many satellites. In considering the future less thought need be given to processes than to, economic policies. For thirty years experimental work has now been in progress and every possible ore-treatment process now known has been given attention. This work was started when there was no recognizable danger of running short of ore because of rapid consumption. Thirty years ago the annual production had just progressed beyond the twenty-million bracket for the first time. Today fifty million tons is considered a small production, and last year the aim was for 65 million. At the recent rate of production the life of the estimated reserves of good ore is about 35 years. All who know the local terrain are convinced that, unlike thirty years ago, the chances for discoveries of new big deposits are nil; treatment of lean ores obviously is to become an all-important topic.

Jan 1, 1938

By Tatsuro Ariyama, Michitaka Sato, Atsushi Sakai, Sumiyuki Kishimoto, Ryota Murai

"In order to achieve high pulverized coal injection operation in a blast furnace, optimization of the injection lance arrangement was carried out using an experimental furnace and mathematical models. To increase the injection rate of pulverized coal, it is required to raise the combustion efficiency of pulverized coal. It became clear that multi-point injection and the lance arrangement to avoid interference among the coal streams injected were so effective in increasing combustion efficiency. With these findings, the eccentric double lance arrangement has been newly developed.At NKK, Fukuyama No.4 Blast Furnace, after the improvement of the lance arrangement, the maximum injection rate reached up to 230 kg/thm and an average monthly record of 218 kg/thm was successfully achieved.IntroductionFrom the viewpoints of reducing the production cost of pig iron and prolonging coke oven life, high pulverized coal injection over 200 kglthm is actively pursued by ironmaking industries[1-2].Coal particles injected into the blast furnace are consumed by combustion in the raceway and also in-furnace reaction like solution-loss reaction (C + CO2 = 2CO). The amount of coal consumed by the latter process is determined by the carbon balance in the blast furnace and there is a limit. Therefore, to increase the injection rate, it is desirable to improve the combustion efficiency in the raceway. For these purposes, the optimization of the lance arrangement was examined by a hot model and mathematical models."

Jan 1, 1996

By M Scoble, W S. Dunbar

This paper reviews methods for grade estimation in short-term mine planning for block caving. Two particular tools are used: Ordinary Kriging and Simple Kriging with moving averages. It is also considered the influence of draw characteristics on the grade estimation process. Reference is made to mine case study data and analysis. These demonstrate that operational grade estimation is not a trivial process. It must take into consideration: the grade variability (in terms of ore and dilution), sampling interval, geological and geotechnical characteristics, geometrical layout and draw characteristics. Significant improvements appear possible in short-term planning if variogram analysis, as well as kriging methodologies, are introduced into the operational grade estimation process.

Jan 1, 2000

By C. L. Pillar

In many cases, substantial time may elapse between the exploration stage and a serious detailed planning stage which has the objective of putting a mineral property into production. This is always true where properties change ownership and new partners are brought in for joint venture situations. Such conditions make it imperative that the recording of complete and accurate geological data for the property is done during the active part of the exploration phase and accomplished by competent geologists and engineers. This work should not be left to helpers and technicians. Furthermore, it should not have to be redone years after the actual drilling was accomplished, when either those involved have parted company or those present have lost the touch and feel of their part of the exploration program and must rely on a memory sketchy in detail, at the best. All of this emphasizes the importance of thorough geological evaluation and reporting during the exploration program. To evaluate and comment on the application of geological data by a mine planning department, we must assume (1) that sufficient diamond drill holes have outlined the existence of a potentially economic ore deposit, and (2) that the next step is to obtain the required information to allow a detailed feasibility study. This paper will comment on: 1. what types of geological information are required, 2. how it can be obtained, and 3. comments on the application of this information by the mine planners.

Jan 1, 1973

By Dr. R. W. Mead

There are two basic problems when one attempts to separate a solution of metal ions utilizing a chelation-solvent extraction cascade (commonly called liquid ion exchange). First, it is impossible to produce any great degree of separation unless the separation factor (also called selectivity, which is the ratio of the distribution coefficients) is very large. Second, the richest possible extracted product, using an infinite number of equilibrium stages, is at best only in equilibrium with the feed solution. These factors combined with equipment design considerations have led to a situation where only the most selective chelating agents are applicable to economic industrial operations. The authors know that distillation techniques are used routinely to separate compounds with nearly identical relative volatilities and that there should be a way of operating solvent extraction cascades in an analogous manner to obtain separations of metal ions. The advantage of this approach would be that solutions of metal ions of any desired purity could be obtained even if the separation factor was close to unity. This paper presents this idea and suggests some possible applications.

Jan 1, 1977

1.1 Bituminous-Coal and Lignite Dust. - Carboniferous material having a volatile ratio of 12 percent or more by weight and a fineness such that the material passes through a No. 20 sieve. 1.2 Active Underground Workings. - Underground places in which men are required to be or to pass through in the performance of normal mining operations for the production of coal. 1.3 Working Areas. - Underground areas where bituminous coal and lignite are mined, specifically: (a) Face. - The solid surface of the unbroken portion of the coalbed at the advancing end of the working place. (b) Face Area. - The working area inby the last open crosscut in an entry or a room, including the pillar being extracted or longwall being mined. (c) Room. - A place abutting an entry or airway where coal has been mined and extending from the entry or airway to a face. (d) Crosscut (Breakthrough). - Passageways or openings cut through a pillar to connect adjacent entries or rooms. 1.4 Entry. - Underground haulageways, travelways, and airways, except working areas as defined in section 1.3. (a) Active Entry. - An entry in which coal is being mined from a portion thereof or from connected sections. (b) Parallel Entry. - Usually an intake airway parallel to the haulageway. (c) Back Entry. - Usually a return airway parallel to the haulageway.

Jan 1, 1960

By Martin Chabicovsky, Milan Hnizdil

Emulsions are frequently used for the cooling and lubrication of working rolls during the cold rolling. The fact that the lubrication and cooling are not separable makes the optimization of both functionalities difficult. The higher emulsion temperature decreases the cooling efficiency compared to cold water. Heat transfer and fluid flow laboratory (Czech Republic), CRM (Belgium), Tata steel (Netherlands) and Henkel (Germany) cooperated on the increasing of a cooling efficiency during cold rolling. Part of this research was focused on an influence of the emulsion composition on a cooling intensity. The cooling efficiency was laboratory investigated. The stainless steel sample with thermocouple was heated and then it was cooled by a nozzle. Tests were performed with various emulsions and pure water. The heat transfer coefficient was computed from measured temperatures. The cooling intensity (heat transfer coefficient) of all tested emulsions was similar but an increase of the cooling intensity was found with water. Further various emulsions concentrations were tested. Results showed decreasing cooling intensity with increasing oil concentration. Adding additives therefore is thought to cause a noticeable decrease of the cooling intensity.

Oct 1, 2019

By Hugh H. Waesche

OF all the military services, the Signal Corps is the most concerned with piezoelectric minerals because of its function as a supply service to the strategic and tactical military forces. Consequently this paper is written from the point of view of one associated with that organization. The Signal Corps is responsible for the research, development, and supply of communications, radar, and components to the using services of the Department of the Army and to some extent the other branches of the National Defense Department. Their work therefore includes the study of the sources, characteristics, and application of quartz and other piezoelectric materials. These materials have become a vital consideration in strategic planning and are essential for efficient tactical operation by all the Armed Forces. The Signal Corps at the beginning of World War II was responsible for both Army Ground and Air Force electronic equipment. Since that time this Army service organization has probably done more in the development of frequency control devices using piezoelectric materials than any other group.

Jan 1, 1949

By Gealy W. Wallwork

INTRODUCTION The administrative processes of coal mines are becoming increasingly complex. As society evolves into a more complicated structure with greater emphasis on individuality, government regulations reach deeply into every activity in an effort to force individuals into a standardized mold. These contradictory pressures add an extra burden to the administration of a mining operation. Recent years have brought a substantial change in the skills needed by mine supervisors and managers. As a result, a better understanding of the administrative functions is necessary. The mine superintendent has the overall responsibility for the mine; for effective operation he must be sufficiently knowledgeable to oversee all the complex functions that make up the mine. This chapter does not cover all the administrative requirements because of the variation in mine operation and in company policies and organizational structure. It does attempt to identify the administrative functions that would be required at a large mine with a preparation plant. It is assumed that the mine operation is decentralized with very little duplication of functions at the organizational levels above the mine. Thus each function is assumed to be relatively complete at the mine and under the general supervision of the mine superintendent. EMPLOYMENT PROCEDURES Throughout the mining industry, in deep or surface mining, in union or nonunion companies, the success or failure of an organization is directly related to the caliber of employees who make up the organization. A company is nothing more than a group of people working together with

Jan 1, 1981

By C. Lupi

Zinc impure solutions as spent electrolytes, leach liquors coming from aqueous treatment of both minerals and solid waste, need to be purified before undergoing the treatment to obtain the final product. Solvent extraction is one of the most selective operations particularly when many metallic ions are present in solution. Zinc pure solutions are frequently obtained using DZEHPA as extractant. In this work an investigation on zinc extraction effectiveness of naftenic acid was carried out. After determining the best diluent and the optimal extractant concentration, the partition coefficient was determined as a function of temperature, equilibrium pH and zinc concentration. Finally same batch tests to determine the equilibrium curves at room temperature on exhausted electrolyte coming from zinc cell were carried out by using naftenic acid, D2EHPA and TBP. The pH giving, for each extractant, the best extraction yield was selected in order to compare the equilibrium curves. Experimental results show that all the examined extractants are very effective in zinc extraction if the process conditions are appropriately selected. In order to avoid an impure solution pre- treatment and to obtain the maximum ertraction yield the appropriate solvent can be chosen.

Jan 1, 1998

By S. Wood

"Plastic Filled Valley (PFV) wire rope represents a significant development over the design of conventional wire rope. A sealing thermoplastic is impregnated under controlled conditions of temperature and pressure into a conventional lubricated wire rope to produce a lattice of plastic which surrounds and separates the strands from each other and from the core. Metal-to-metal contact is thereby alleviated and the lubricant is sealed in. The wear resistance, rope breaking load, fatigue resistance and crushing resistance are all increased. The result is a rope which offers exceptional service life.Laboratory tests carried out in Canada and at the University of Stuttgart, in West Germany, confirm the increase in fatigue life. The field trials conducted so far have indicated that the results obtained in the laboratory can be duplicated in the field.IntroductionIn times of double -digit inflation, the consideration given to operating costs throughout industry commands considerable attention. The same can be said of the mining industry. A set of large-diameter wire ropes used on the huge draglines in strip mining can cost in excess of $100,000. Because a machine may use three sets of rope s each year, it is clear that the costs of wire rope can contribute a considerable percentage to any operating budget. As wire rope is a product which is used extensively throughout the mining industry, it would appear timely to turn our attention to any ""Method of Extending Wire Rope Service Life"" in order that wire rope life can be optimized and wire rope costs can be minimized."

Jan 1, 1982

By R. A. McIvor, R. S. Rafuse

"INCO Limited purchased a custom designed mobile hoist rope winder/tensioner in 1988 from TimberLand Equipment Limited to handle Large hoist ropes and serve as an emergency hoist. This paper describes the operation of the winder/tensioner and some of the different applications that the machine has been used to handle large loads.IntroductionINCO Limited operates 24 mine hoists in the Ontario Division and has approximately 50 miles of mine hoist rope hanging in the shaft plus an equal amount on spare reels. The mine hoist ropes range in size from )( inch to 2.305 inches in diameter with the majority being 1 3/4 inches and above. Prior to the procurement of a new high powered winder/tensioner in 1988, the mine hoist ropes were handled with a variety of methods and equipment using hydraulic or pneumatic powered reel winders. The largest such reel winder has a pull rating of 8000 Ibs and travels approximately 40 ft/min. Head ropes for the tower mounted friction hoists were installed and removed using a magazine on the hoist drum to wind and unwind the rope because the loads were greater than the capacity of the existing machinery. It was recognized that a large high capacity machine would improve the productivity for handling the larger hoist ropes and a feasibility study was undertaken to determine the parameters for such a machine."

Jan 1, 1995

By A. L. Mular

Si define la simulación digital y las técnicas de simulación son revisadas. La metodologia tipica conlleva la selección de modelos, el ajuste o reajuste de los datos primarios, la selección de una estrategia de acoplamiento, la valoración de la precisión del modelo en un sentido estadistico, y el desarrollo de estructura de simulación ejecutiva. La simulación sirve de ayuda para los ingenieros de procesos para evaluar la viabilidad de un esquema de flujo propuesto y el efecto de la modificación de un flujograma ya existente. Por otro lado, la simulación juega un papel importante en la optimación "off-line" y en la evaluación de estrategias de control de circuitos alternativos. Son presentados varios ejemplos para ilustrar estas utilizaciones para la simulación, incluyendo aplicaciones en los circuitos de trituración, circuitos de molienda y circuitos de flotación. Es de opinión de los autores que, dentro de la próxima década, las plantas de proceso de minerales serán estudiadas rutinariamente a través de una simulación digital durante las etapas preliminares de diseño. La simulación constituirá un importante componente en la toma de decisiones de un proceso.

Jan 1, 1982

By G. S. Rice, Clark H. H.

When mines in the interior coal fields of the United States began the practice of blasting the coal without undercutting, or what is known as…

Jan 1, 1915

By Yeole Shivraj Narayan, Nunna Nagabhushana Ramesh, Banoth Balu Naik, Alluru Ramya

MicroEDM process is mainly used for producing miniaturized features like microholes on different types of materials that are hard to cut and difficult to machine. One typical application of microEDM process is microhole drilling operation. Choice and utilization of optimum pulse parameters is of utmost importance for achieving superior surface quality and higher machining rates. However, the process is characterized by low machining rates and considerable overcut as compared to conventional EDM drilling. An attempt is made to investigate the effect of pulse parameters on maraging steel 300 alloy during micro EDM drilling. Parameters like pulse on time, pulse off time, voltage and current are explored through 09 experiments replicated thrice using Taguchi method. Machining characteristics like material removal rate and overcut are studied while drilling micro holes of 500 µm diameter using brass electrode. Evaluation of microhardness after microdrilling is also performed. It is found that puls on time and current influenced the machining characteristics. Minimal change is observed int he microhardness of the alloy after microdrilling.

Mar 1, 2018

By S. Gaulocher

Gearless mill drives (GMDs) are the workhorse in the mineral processing industries, more specifically when it comes to grinding crushed ore and cement (in various production stages) in semiautogenous (SAG) mills and large ball mills. They are renowned for their excellent reliability and robustness, long lifespan, and little need for maintenance, and thus yield a low total cost of ownership (TCO). A GMD represents a major investment for a mineral processing plant, and its availability is pivotal for the grinding process. As a basic rule, shut-down periods are to be minimized, but even much more important is that unscheduled shut-downs be avoided. In this contribution, we will present a portfolio of innovative remote diagnostic that consist of the following three key components: 1. Trouble shooting is a form of corrective maintenance and is based on state-of-the art remote access technology, thus enabling highly skilled engineers to access the current sensor readings anytime and from anywhere in order to resolve urgent problems together with the GMD user. 2. Periodic maintenance reports are a form of preventive and predictive maintenance and aim at continuous improvement based on long-term historical records and analyses of multiple measured signals. These detailed reports highlight the health and operational status of the GMD and are periodically (e.g. 3 months) submitted to the customer. 3. Remote condition monitoring spans across preventive and predictive maintenance and is based on continuous recording and automatic analyses of relevant signals using advanced algorithms. The main issue is how to handle the enormous flood of data in an intelligent manner. The results of these analyses are made available to both the GMD user and supplier in real time in order to increase the availability and reliability of the GMD. In this paper, we consider various parts of the GMD, e.g. the cycloconverter, the ring motor, the auxiliary devices (e.g. cooling and lubrication systems), and also phenomena related to the mill itself (e.g. state and quantity of charge). The signal analysis techniques range from simple threshold-based analyses to complex time and frequency domain analyses. We will illustrate the benefits of the proposed approaches with some selected examples.

Jan 1, 2012

By William N. Matheson

The major consideration in any management and engineering decision is the economic evaluation of factors. The right decision is the best cost decision, provided of course that it is the safest. Changes, improvements, and advances in mining technology, as in any business, come about through the pressure of economics in combination with the inventiveness and engineering abilities of efficient mine operators. Without proper economic evaluation and an appreciation of profit and loss of an operation, advances in mining methods would come about at a slow pace, if at all.

Jan 4, 1959

By Thomas L. Kesler

Lithium raw materials usable with present technology consist of pegmatite ore and surficial evaporite brine. Those advantageously located now supply world markets. Materials of similar grades and magnitude, but less favorably located, will come into production as present sources are depleted and markets expand. Some of these potential supplies have been explored, and are reserves in the sense of known availability and quality. Reserves herein are of two classes, those proved by close drilling and assaying, and those of only probable status because their scale and grade are unsystematically indicated. Possible resources include similar materials whose bulk can only be inferred on indirect evidence. All figures apply to total materials in the ground. No allowance is made for losses in mining, evaporation, beneficiation, or chemical processing.

Jan 1, 1977

By M. B. C. Brandt

The near-surface wave attenuation factor k (kappa), which describes the attenuation of seismic waves with distance in the upper 1–3 km of the Earth, was determined for the Far West Rand gold mining area using seismic data recorded by station Parys (PRYS) of the South African National Seismograph Network. Twenty micro-events in the magnitude range 0.7 ? ML ? 1.8 for the period 1 July to 15 November 2015 were analysed. For the analysis a 10-second window for the S phase portion of the vertical component seismogram was selected. The result was an average k = 0.048 ± 0.014 s, which is much higher than for a stable continental region where k = 0.006 s. This is because the assumed Brune source model is inappropriate for describing mining-related events that often have moment tensors with a volumetric (implosive) component. The average k was calculated to be 0.098 ± 0.038 s for explosions of a similar magnitude. This higher value derived for mining-related k may be employed as a means of correcting the Brune source spectrum to calculate seismic moment as well as corner frequency for events in the mining areas of South Africa.

Jan 1, 2017

By S. Z. Khan, Veerendra Singh, Y. Rama Murthy, S. Prasad, Sunil Kumar Tripathy, Gajanan Kapure

"In this study, a low-grade ferruginous low-grade chromite ore was subjected to reduction roasting by using conventional heating as well as microwave heating. Sukinda chromite ore deposit contains majorly iron-bearing minerals as gangue phase. The magnetic susceptibility of these minerals enhances effectively after reduction roasting. Alteration of crystalline structure and magnetic property of these metals enables separation of low-grade ore by using magnetic separation. Conventional roasting studies by varying the temperature, time of reduction and reductant dosage were changed for low-grade ferruginous chromite ore. Similarly, microwave power, retention/exposure time and reductant dosage varied for reduction roasting studies under microwave environment. It is found that low-grade ferruginous chromite ore can be upgraded by reduction roasting and 61.2% Cr2O3 was recovered with a chromium-to-iron ratio of 1.93 from feed chromium-to-iron ratio of 1. Microwave reduction roasting studies resulted in upgradation of chromium-to-iron ratio to 1.73 with a recovery of 21% Cr2O3.INTRODUCTION The chromite ore occurs as a spinel containing oxides of chromium, iron, magnesium and aluminium. Most of the Indian chromite deposits are of ferruginous (rich in iron content) which indicates the abundance of ferruginous gangue minerals along with chromite. The primary use of chromite ore is towards the production of ferrochrome alloys. Chromite ores with less than 40% Cr2O3 and the chromium-to-iron ratio (Cr-to-Fe ratio) <1.8 is considered to be unsuitable for the smelting process (Tripathy et al. 2012, Tripathy et al. 2012a). A considerable amount of low-grade chromite ore and overburden excavated during chromite mining is getting accumulated every year, causing a threat to the environment. Its disposal poses a significant challenge and, hence, the beneficiation of low-grade chromite ore and its utilisation has been attracting a lot of attention. Different physical method of beneficiation methods is generally employed for the improvement of the Cr-to-Fe ratio (Tripathy et al. 2012, Murthy et al. 2011, Tripathy et al. 2012a, Tripathy et al. 2013, Tripathy et al. 2016, Tripathy et al. 2017, Tripathy et al. 2017a). It is observed that the enrichment of the chromite ore is carried out by using gravity and in some places by magnetic separation. However, the enrichment of Cr-to-Fe ratio from low-grade ferruginous chromite ore is difficult by using the above-mentioned beneficiation methods due to the presence of near gravity and near-magnetic susceptibility minerals along with chromite. However, an alternative beneficiation method is needed to explore for the beneficiation of such mineral deposits. Reduction roasting followed by magnetic separation is an alternative option for the separation of these types of ores which is widely reported for the iron and manganese ore (Li, et al., 2010; Chun, et al., 2014, Rath et al., 2018). These processes are majorly focussed on differentiating the magnetic susceptibility between minerals and subsequent separation by using magnetic field. The main advantage of such method is dry process option along with the pre-processed product for the costly smelting process. Also, the roasting of minerals in a microwave environment is also an active research topic in the recent time. So, the amenability of the separation feature of the roasting process by using conventional heating as well as microwave heating can be can be studied for the low grade ferruginous chromite ores."

Jan 1, 2018