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By Mamoru Kuwabara

A high-power sound which can transmit through any continuous elastic medium with less attenuation, particularly in liquid allows us to externally control the system of concern by using the acoustic radiation force or the cavitation phenomena. These functions may eliminate gravitational and/or atmospheric constraints which are often encountered in conventional operations for producing clean and advanced materials. This paper outlines the recent development in the field of sonoprocessing of materials. Cold model experiments in some vessels have been performed to simulate ultrasonic operations such as inclusion removal from liquid, degassing of melt, emulsification of two liquid phases, solidification processing, and decomposition of chemical species in waste water. High speed visual imaging is carried out for better understanding of the cavitation phenomena as well as the followed microjets during the processing. The radiation force acting on fine suspending objects in a fluid can be utilized for eliminating or rearranging/orienting the objects in the fluid. Acoustically induced cavitation phenomena in liquid can be utilized as an effective dynamic means to control interfacial phenomena as well as micro- and macro-mixing of liquid. Sonochemical and thermal effects in cavitation multi-bubble can be also useful in a waste water treatment.

Jan 1, 2006

By Veal FL

Technological changes in Portland cement manufacturing during past years have reflected changes in the economics and availability of various types of fuel such as coal, fuel oil and natural gas. The industry consumes a sig- nificant quantity of both thermal and electric- al energy. The nature of the process and its chemical constraints does however permit the use of comparatively low grade fuels such as high ash coal and high sulphur oil. In striving for increased daily kiln outputs and conservation of energy, there is a worldwide trend towards the use of dry process plants. Wet process kilns of about 2 500 tonnes per day assume massive component sizes which present difficulties in manufacture, and transport to plant sites. Large capacity dry process units in excess of 8 000 tonnes per day are now in operation using precalcination techniques in which part of the fuel is introduced in the static preheater section ahead of the kiln while the balance is added to the kiln in a conventional manner. This technique has virtually doubled the potential output of any given single kiln.

Jan 1, 1976

By Brien R. J, O&apos

Faster and more efficient methods of producing and refining iron and steel are imposing severe conditions on the refractory materials used to contain these metals in the molten state. In order to provide refractory linings which will give the desired service life and maintain unit availability at an economical level, it is necessary to appreciate the aggressive environment in which the refractories operate and determine the reaction mechanisms by which the refractories are destroyed. Only by such studies can the most suitable refractory or refractory combination for a particular unit be selected. Examples of refractories selection and reaction mechanisms are discussed for blast furnaces, BOS vessels, AOD vessels, steel ladles, vacuum degassing units and continuous casting.

Jan 1, 1976

By M. Li, J. D. Miller

During the past decade, considerable effort has been made to develop improved flotation strategies for the sedimentary phosphate resources from Florida, particularly the dolomitic phosphate resources. New flotation equipment and alternate flotation strategies have been evaluated. These developments are reviewed for both traditional siliceous resources and future dolomitic resources. Most process strategies involve variation in the reagent sequence and/or the use of depressants/dispersants. Further research and development efforts in flotation technology are needed to increase flotation plant capacity by elimination of the conventional double float process, to improve the recovery of coarse phosphate, and to achieve the desired selectivity with respect to carbonate minerals, particularly dolomite.

Jan 1, 2000

By Harlowe Hardinqe

ABOUT three years ago a distinctive new type of crushing and grinding equipment, known as the Hadsel mill, was announced. A description appeared in the November, 1932, issue of this magazine. Any machine that would take run-of-mine ore and reduce it, in one operation, and at a reasonable cost, to a size suitable for metallurgical treatment was bound to attract much interest, as the original Hadsel mill did. The first commercial sizes were built with the drum supported by an overhung shaft and partly immersed in a tank. The drum carried inside and outside buckets to lift the ore, which was dropped as the drum revolved onto stationary breaker plates projecting into the drum from the opposite tank wall. The coarser material settled back into the inside buckets. Intermediate sizes were carried into the tank, and this material was scooped out by the outside buckets and deposited hack in the drum for further grinding. The fines were carried out of the mill with the wash water over an adjustable weir at one side of the tank.

Jan 1, 1935

By Tuneo Funahashi

Sumitomo Shisaka Works has been treating EAF(Electric Arc Furnace) dust to recover zinc and lead in the Waelz Kiln process. Since its commencement of operation in 1977, many technical improvements have been successfully made to increase the production capacity and the zinc recovery rate. The EAF dust charge to the Waelz Kiln was increased from 35,000tly to 120,00OtIy, and the production of zinc oxide now amounts to 40,000tly. The zinc content in the clinker was decreased from 5% to less than I%, by the optimization of the kiln heat pattern with no accretion trouble. And the clinker has become more a valuable raw material for steel making. This paper describes the above progress ofthe SMM Waelz Kiln process operation at the Shisaka Works.

Jan 1, 1998

By R. Fred Pena

The Tower Mill has proven to be a grinding machine with a demonstrated application flexibility. Variations in applications have proven to be numerous. This mill was originally intended for fine grinding applications. Subsequent testwork and installations have demonstrated the mill can be utilized in place of ball mills as secondary mills. The following lists a few of the circuits tested: 1. Tower Mill secondary receiving feed from a primary SAG mill grinding stage. 2. Tower Mill as tertiary grind unit following a rod mill/ball mill. 3. Tower Mill as secondary grind unit following a primary ball mill. 4. Tower Mill as a limeslaker. 5. Tower Mill grinding as a primary unit taking limestone crusher discharge. Applications demonstrate the mill is energy efficient and is sensitive to the following consideration: 1. Circuit chosen. 2. Top size of feed. 3. Product size required. 4. Classification equipment performance. 5. Media size required. 6. Media type required.

Jan 1, 1986

By Bunting HR

Developments since 1959 in major excavators to meet the high outputs of overburden and coal under the changing nature of the Morwell Coal Deposits of the Latrobe Valley are described. Particular reference is made to investigations of designs of the bucket wheel head configurations for the digging of flat batters on high faces, and examples are given of the wide use ofmodelsin these studies.An explanation is given of considerations leading to selection of the Long Boom or the Compact type of bucket wheel excavator for various applications. The past decade has seen increasing manufacture in Australia of components for excavators and similar machines. The measures undertaken to integrate these components with those from overseas (Germany) are described. A section of the paper deals with advances in Electrical Engineering for large excavators in Australia and its interdependenee with mechanical design and construction. Finally, as an example of the versatility of the bucket wheel excavator a description is given of a recent application for the mining of mineral sands in Northern N.S.W.

Jan 1, 1970

The paper describes developments since 1959 in major excavators to meet the demand for higher outputs of overburden and coal under less favourable batter conditions than used hitherto in the coal deposits of the Latrobe Valley. Particular reference is made to investigations of designs of bucket wheel head configurations for the digging of these flat batters on high faces, and examples are given of the wide use of models inthese studies. An explanation is given of how solution of these problems and surface conditions unfavourable for wheeled transport confirmed selection of the long boom rather than the compact type of bucket wheel excavator for the Latrobe Valley applications.The past decade has seen advances in the manufacture in Australia of components for excavators and similar machines. The history of Australian manufacture of components for major brown coal excavators is traced;and reference is made to study and application of Australian and overseas (mainly German) codes and practices in the design and construction of machines made partly here and partly in Germany.A section of the paper deals with advances in electrical engineering for large excavators in Australia and its interdependence with mechanical design and construction.Finally, as an example of the versatility of the bucket wheel excavator, a description is given of a recent application for the mining of mineral sands in northern N.S.W.

Jan 1, 1971

By Jun-Yan Chen, Stefan H. Boshkov

Metal mining in the People's Republic of China has shown great growth during the last three decades. Over 150 new iron ore mines and nonferrous base metal mines have been opened since 1949, althouc.11 most of them of medium and small size. Concurrently, many old mines were enlarged and reconstructed. The production of iron ore has grown from less than 1.5 million tons per year in 1949 to almost 76 million tons in 1978. A corresponding increase in the total annual output in the nonferrous metal mineral industry has also been noted. It is well known that the PRC is very rich in metal mineral resources. The reserves of tungsten, tin, antimony, molybdenum and iron ore are ranked in the top three in the world. Recently, some copper porphyry ore deposits were discovered in Jianxi and Anhui provinces. Some large nickel-copper sulfide deposits were discovered and have been developed in North- West China. Huge iron ore deposits have been found in Liaoning, Hebei and Szechwan provinces. However, the bulk of the iron ores are low grade. The growing metal mineral production has met basic domestic needs since 1949; it has also proven China's big resource potential. Mining methods have also undergone development in the past 30 years. About 80% of the annual output of iron ore comes from open pits, whereas about 58% of nonferrous metal ores come from underground mines. Blasthole open stoping, sublevel caving and induced block caving are widely used in Chinese underground metal mines (table 1). This paper summarizes in detail the planning for and application of these three bulk mining methods in the nonferrous and iron ore mines in China. CLASSIFICATION OF UNDERGROUND MINING METHODS The main principle of the classification of underground mining methods in PRC is ground support in the stoping cycles of the mining blocks or stopes. Table 2 lists this classification. It is essentially the same as that given in the SME Mining Engineering Handbook. Be- cause pillar removal is a secondary mining operation, using a variety of methods, they are not included in this classification. As is the case with most classifications in science and technology, there is no precise division between the classes of mining methods. Because of the rapid development of consolidated filling techniques in the past twenty years, some types of open stoping methods use fill in order to improve the ground conditions for the secondary recovery stage. Thus, these mining methods have features of both methods using no artificial support and those using artificial support. In this classification, this type of mining method is placed in the latter category. The shrinkage stoping method has been employed extensively to mine steeply dipping narrow veins of tungsten and tin in the Jiangxi, Hunan, Guangdong and Guangxi provinces. Shrink- age stoping is placed under the class of mining methods without artificial support be- cause this reflects the nature of the Chinese experience. The function of the broken ore serving to support the footwall and/or hanging wall is limited, because the expectation is for the host rocks to remain unsupported until the stope is drawn empty. APPLICATION OF BULK MINING METHODS Bulk mining methods consist of blasthole open stoping, sublevel caving and block caving. These stoping methods have much in common, such as: bulk ore materials blasted by long holes; higher production rates of stopes or blocks and higher production efficiencies of the whole mining systems.

Jan 1, 1981

This paper outlines some of the recent developments in Spiral Concentrator design, with particular reference to the range of Reichert spirals supplied by Mineral Deposits Limited, typical applications, and test or operating data, are also provided for the different series of spirals now available.

Jan 1, 1978

By Fred Leighton, Wilson Blake

The microseismic method of detecting instability and high-stress zones in underground mines was developed by the U.S. Bureau of Mines (USBM) in the early 1940's.l,2 For about 25 years this method has been used throughout the world by mining and construction companies in assessing the stability of underground and surface excavations. Rock noises are the release of small amounts of stored strain energy propagating outward from their source as a seismic wave that can be detected with special geophysical equipment. This release of strain energy is caused by a rock mass undergoing load changes resulting in small-scale displacement adjustments such as microcracking, shearing, sliding, and crushing of crystal grains, some even as small as the elastic displacements themselves. No detailed field studies of any of these mechanisms have been made, and knowledge about the origin of rock noises is relatively incomplete. Laboratory tests have shown that when rocks are stressed in a testing machine, the rock noise rate-the number of rock noises generated per unit of time increases with increasing applied stress.3 This increase is most pronounced as the ultimate strength of the rock is approached. The standard field procedure has been to monitor a rock structure at intervals and plot rock noise rates vs. time, thus gaining a semiquantitative estimate of the behavior and stability of the structure. The success of such monitoring, however, has depended almost entirely on the experience and knowledge of the operator, his interpretation of the data, and his equipment. Very little study has been devoted to the basic properties of the vibration record of a rock noise. USBM decided that the microseismic method was being used sufficiently by various mining and construction companies

Jan 1, 1970

By P. W. Godbehere

Over the past three years the Horne Smelter has successfully introduced concentrate smelting by injection in Peirce-Smith converters, allowing definitive closure of its last operating reverberatory furnace, while commissioning a large acid plant treating off gases from its Noranda reactor. Future strategies include a major revision to present converter practices to permit further significant reductions in sulphur and dust emissions. This paper gives an overview of the status of these and other technical and operating developments which will further contribute to ensuring the Horne's position as an efficient custom smelter of primary and secondary feeds.

Jan 1, 1993

By Nightingale R, Johnson B, Bensley C, Vince A, Keast-Jones R

In order to counter the massive increase in the level of near gravity material that would follow the reduction in dense-medium cyclone separation density at B.H.P. Slab and Plate Product Division's B and C coal preparation plants, "wing tank" systems to control medium density to within ¦0.005RD units have been installed. However, despite very precise density control, cyclone metallurgical performance has been less than satisfactory. The approaches taken to identify the causes of this poor performance and to justify alterations in operational and maintenance practices are presented.

Jan 1, 1987

By J Nantel

Planning of modern mines entails considerable challenges in the areas of ground control, materials handling, safety, environment, equipment and personnel. Many orebodies are not economical unless efficient mining systems are used to win the ore. Relentless pressures are placed on mine operators to force them to become more productive and to make mines more competitive in modern economies. This has generated an intense drive to adopt technologies that rely on a greater degree of mechanisation, automation and computerisation. There is no turning back; high technology in mines is here to stay: computer controls and monitoring, computer aided mine design, information management systems, etc. During the past 20 years significant advances have been made in the areas of mine design, mine equipment and geomechanics. One could rhetorically ask if the advances in mine backfill technologies have kept pace with developments in other sectors of the mining industry. This paper will look at a few key mining technology sectors and will compare the relative progress of backfill technology to these sectors.

Jan 1, 1998

Planning of modern mines entails considerable challenges in the areas of ground control, materials handling, safety, environment, equipment and personnel. Many orebodies are not economical unless efficient mining systems are used to win the ore. Relentless pressures are placed on mine operators to force them to become more productive and to make mines more competitive in modern economies. This has generated an intense drive to adopt technologies that rely on a greater degree of mechanisation, automation and computerisation. There is no turning back; high technology in mines is here to stay: computer controls and monitoring, computer aided mine design, information management systems, etc. During the past 20 years significant advances have been made in the areas of mine design, mine equipment and geomechanics. One could rhetorically ask if the advances in mine backfill technologies have kept pace with developments in other sectors of the mining industry. This paper will look at a few key mining technology sectors and will compare the relative progress of backfill technology to these sectors.

Jan 1, 1998

The Olympic Dam deposit is located some 600 km north of Adelaide in South Australia. It was discovered in 1975 by Western Mining Corporation and in 1979 a joint venture was formed with British Petroleum for the evaluation and development of the project. Studies were completed and construction started in 1986 with the plant being commissioned progressively between April and August of 1988. In 1993 Western Mining acquired BP's interest and are now owners of the whole deposit. The scale of the initial development was 1.5 Mtpa of ore for the production of 45 000 tpa of copper cathode, 900 tpa of uranium oxide and some gold and silver. Two expansion programs have occurred in 1992 and 1995 and current performance is at the rate of 3 Mtpa of ore for the production of 84 000 tpa of copper cathode, 1500 tpa of uranium oxide, 24 000 oz per year of confined gold and 380 000 oz per year of confined silver (Table 1). An aerial view of the plant is shown in Figure 1. The benefit of diversifying into the production of more than one product is undoubted and the flexibility of being able to produce variable quantities of copper and uranium also allows advantage to be taken of a change in market conditions.

Jan 1, 1996

The collapse of the I.T.C., the subsequent fall in the price of Tin, and the lifting of quotas saw the Renison concentrator resuming full seven- day operations at maximum capacity in 1985/86. Performance was sus- tained in terms of grade and recovery, and in some areas improved, over this period. A further challenge was declining head grades, and the need to treat higher proportions of less amenable ore types. The complexity of the flowsheet and the method of mining and ore handling predisposes the process to unstable operation, and solving this problem comprises a major component of the current development effort. The concentrator has an imbalance of capacity between processes, and excess in some areas is being adapted to enhance the capacity of others. Magnetic susceptibility of various minerals is being exploited to greater effect. Significant performance gains are achievable by improving exist- ing unit process efficiency, particularly in grinding, gravity processes and Cassiterite Flotation. This paper reviews the metallurgical developments, both recently implemented and planned for this year, which have contributed to main- taining Renison Limited in a competitive position in the post I.T.C. Tin industry.

Jan 1, 1988

?Hydrothermal breccias-genetic models ?Deep drilling-underground potential ?Deposit variety-test new ideas Exploration Summary

May 1, 2006

By Norman A. Parlee

Introduction The principal primary iron and steel producing capacity of the Dominion Steel and Coal Corporation is at the Dominion Iron and Steel, Limited, plant at Sydney, Cape Breton Island, Nova Scotia. The main raw materials are Cape Breton coal, Wabana (Newfoundland) iron ore, and Port-au-Port (Newfoundland) limestone. This plant, which was established at the turn of the century has gradually expanded its production facilities so that today its ingot producing capacity is over 720,000 tons annually. Principal operating units of the plant at present are three batteries of 173 Koppers by-product coke ovens with conventional by-product recovery equipment, three blast furnaces .of 15 ft. 6 in., 18 ft. 3 in., and 19 ft. 3 in. hearth diameter (inside the brick), one 700-ton hot metal mixer, ten open hearth furnaces (two of 175-ton capacity, three 12 5-ton, five 60-ton), one 10-ton electric furnace, a 40-inch blooming mill, a billet mill, a rail mill, a tie plate mill, rod and bar mills, and a wire and nail mill. Extensive machine shops and an iron and brass foundry are also available for plant maintenance and repairs. This paper will describe developments during the past five years and those now in process. It will also briefly discuss research being done and indicate the direction of future development.

Jan 1, 1951