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By J. L. Marchese

Belt conveyors face their applications life with a promise of constant abuse: heavy and rough products cascade onto the belting without let-up; caustic and abrasive materials such as salt and ore eat away at the cover; high temperatures, even open flame at times, sear and soften belting materials; and unyielding tension stretches and strains every belting component. The only defense against the applications onslaught is to follow the basic rules of proper handling, installation, and maintenance. Under the direction of qualified personnel (one responsible person, if possible), you can insure that conveyor belting begins operation in top condition.

Jan 6, 1980

By Michael Gay

Right in the heart of Boston Harbor lies Deer Island, where a ten-year, 6 billion dollar sewage treatment plant is under construction. The 9.5 mile long, 25.5' diameter Effluent Outfall Tunnel is the center piece of this program. A Robbins double-shielded TBM is currently driving this challenging tunnel some 400 feet below sea level. This paper will discuss the set-up and operation of this Tunnel Boring Machine in driving the longest single heading tunnel ever built in North America.

Jan 1, 1993

By Frederick H. Parkinson, Joseph Fernandez, David E. Westfall

The April 13, 1992, flooding in the freight tunnel network under the city of Chicago had a profound effect on the nearby Chicago Transit Authority (CTA) subway service. This paper provides an overview of the evaluation techniques, mitigation measures, and water control efforts used to maintain the integrity of the subway tubes. Specific topics discussed include visual inspections, inflow monitoring, structure and soil testing and sampling techniques, and the development and implementation of chemical and cementitious grouting programs.

Jan 1, 1993

By C. Ostrowski, Z. Fajklewicz, K. Jakiel

Results of the application of the micro-gravity method in predicting rock bursts and rock mass deformations are discussed. Research was done in the Daisy black coal mine, Upper Silesia, Poland, during 1979-1980. At that time, microgravity investigations helped increase the safety of coalbed exploitation in progress. During the first stage of exploitation, a mining shock of 107 J energy was predicted in a region where 40 miners worked.

Jan 1, 1987

By C. Romero, R. Mendoza

The SX-EW plant consists of three parallel trains with two extraction and two stripping stages, with the mixing chambers situated on the same side of the settlers, using a coalescing launder to direct the solution flow to the outlet weirs in the side as the mixers. In the tankfarm the loaded organic tanks will include a coalescing packed column to separate the aqueous entrainment. Organic from gunk will be recovered in a packed column, instead of a centrifuge. The EW plant utilize polymer concrete cells with permanent stainless steel cathodes with edge strips on side and bottom, without wax.

Jan 1, 1996

By D. W. Olson

Estimated world production of natural and synthetic industrial diamond was about 630 million carats in 2004. Natural industrial diamond deposits have been found in more than 35 countries, and synthetic industrial diamond is produced in at least 10 countries. About 80 percent of the global output was produced in Ireland, Japan, Russia, South Africa and the United States. Russia and the United States are the world’s leading producers of synthetic industrial diamond. In 2004, the two U.S. synthetic producers, one in Pennsylvania and the other in Ohio, had an estimated output of 250million carats. Also in 2004, nine U.S. firms manufactured polycrystalline diamond (PCD) from synthetic diamond grit and powder.

Jan 1, 2005

By Z. B. Yin, R. W. Bartlett, P. R. Taylor

Tube furnace experiments have been performed to evaluate the lime roasting of pyrite in air. The sulfur volatilized was measured over time. Variables studied included: form of lime, sodium sulfate additions, temperature, air flow rate, lime to pyrite weight ratio and pyrite particle size. It was found that more than 98% of the sulfur can be retained at a reactor temperature of 650°C, with a slight excess of calcium hydroxide. The roast products are primarily hematite and calcium sulfate.

Jan 1, 1990

By P. R. A. Andrews

Magnesite, brucite and dolomite occur widely throughout Canada, but deposits of economic significance are found only in Quebec, Ontario and British Columbia. Magnesite occurs in all three provinces, brucite in Quebec and Ontario and dolomite in Ontario. Beneficiation of refractory magnesium minerals has been the subject of many investigations at CANMET and the former Mines Branch. Twenty-three magnesite, four brucite and nine dolomite evaluation studies were conducted between 1920 and 1974. A review of some of the more important studies is presented. The information includes mineralogy, beneficiation methods and flotation data.

Jan 1, 1995

By Dan Kump

This paper provides an overview of Barrick Gold's Bullfrog underground mine backfill program. The Bullfrog underground mine was a gold mine that primarily used the underhand cut-and-fill mining method. The first portal was established June 18, 1991, and mining continued until Dec. 29, 1998. This paper begins with a discussion of the events that took place to reach about 1.8 kt/d (2,000 stpd) of backfill. It ends with a commentary of what was learned. The Bullfrog experience suggests that there are two essential factors to a successful backfill program: a well-graded aggregate supply and proper placing procedures.

Jan 1, 2002

By D. Butler

Subsurface density changes can be detected by very precise surface gravity measurements. A feasibility study, combined with field experience using modern instruments, will indicate the probability of success. In addition to projected anomaly parameters, surface conditions that effect the survey precision must be evaluated. Examples with excavated zones at 9 m (30 ft) of depth and [+] 22 microgal error are compared to the same model at 30 m (98 ft) of depth. The figures illustrate anomaly detectability. The survey error is a function of surface topography and lateral density variation in the very near surface.

Jan 1, 1990

By S. Gopalakrisbn, J. D. Miller, M. Misra

Pilot-scale tests indicate that effective concentration of fine gold from Colorado River sands can be achieved by flotation with the air-sparged hydrocyclone. The fine sands (55% -400 mesh and 0.01 opt*) from gravity concentration were processed with a 5-cm air-sparged hydrocyclone (capacity ~1.0 t/h dry solids). Concentrate grades as high as 5.0 opt were produced in a single stage at a recovery of 75%. The separation efficiency was significantly better than that achieved in conventional batch flotation experiments.

Jan 1, 1987

By Sylvain Duchesne, Claude Bazin, Robert Grant

Grinding simulators are now widely available to assist in the selection of circuit operating conditions or flowsheet designs that yield a given product size distribution. These simulators do not inform of the impact of the grinding product size distribution on subsequent flotation stages. This paper presents a method to predict the effect of fineness of grind on a flotation bank operation. Application of the method is illustrated with data from two Canadian concentrators.

Jan 1, 1995

By R. A. Womack, Alex Ruzycki

Over the past six years, 4.5 million tonnes (5.0 million short tons) of gold ore have been heap leached at the Alligator Ridge Mine. Ore is leached in successive lifts, resulting in heap heights of 20 m (66 ft). Recoveries from each lift are determined through an extensive post-leach drilling program. The relationships between heap height, recovery rate, ore preparation, heap construction, and leach solution application are discussed.

Jan 1, 1987

By James L. Vanderbeek

The Chino concentrator commenced operation in 1982 as a SAG-ball mill circuit which could process 37,500 stpd of ore. Since 1982, a series of process improvements such as the addition of two stages of SAG recycle crushing, allowed throughputs to increase to more than 48,000 stpd, at the expense of significantly coarser flotation feed sizing and reduced recovery. To compensate a third (tertiary) stage of grinding consisting of four 1250 hp Vertimills was installed which has allowed the flotation feed size and recovery to return to historical levels. The design and operational characteristics of the Tertiary Grinding Circuit are described.

Jan 1, 1998

By J. T. Ryan, Wayne H. Griffin

Solutions to typical leaky ventilation circuits such as multiple entry headings and ventilation tube or brattice face ventilation are obtained using the discrete continuous simulation language SLAM II. While the continuous aspect of the language allows exact numerical solution of leaky systems, the particular discrete-continuous interface of this language is easily adapted to space varying geometry and flow parameters encountered in mine ventilation. The ease with which this simulation system is adapted to ventilation problems and the availability on personal computers encourage its wider application in the field.

Jan 1, 1987

By W. K. Tolley, D. G. Kotlyar

Silver is an economically important component of many complex, massive sulfide ores. The beneficiation of this type of ore is now almost entirely accomplished by flotation. Silver recovery is often low, and little is known about the flotation behavior of the silver-bearing minerals. Floatability studies were conducted using silver-bearing tetrahedrite and lead-zinc ore. The effects of xanthate-collector concentration, conditioning time, potentiostatic control of the mineral potential and control of the pH on mineral floatability were evaluated. The floatability of the silver-bearing minerals was shown to depend on collector concentration and mineral potential. The effect of controlling the mineral potential during the flotation process is discussed.

Jan 1, 1996

By S. K. Kawatra, S. J. Ripke

Finely disseminated iron ores compose much of today's reserves. After removing the silicate gangue, the resulting fine iron oxide concentrates require pelletization with a binder to enable transportation and reduction. Binders can be used more efficiently if their binding mechanisms can be completely understood. Typically, bentonite clay is needed as a binder to improve the strength of the pellets. Bentonite is an effective binder at a relatively low cost, but costs could be reduced further by replacing bentonite with even lower-cost binders, such as high-carbon Fly-Ash Based Binder (FBB). In this study, it was found that bentonite binds by a physical mechanism, while FBB binds by a chemical mechanism. These mechanisms were determined to be incompatible. Partial replacement of either binder with the other reduced dry magnetite pellet compressive strengths below the industrially acceptable value of 22.2 newtons (5 lbf). Activators and accelerators that activated the fly-ash deactivated the bentonite. The incompatibility of these two binders is explained.

Jan 1, 2000

By Kurt Burg, Allen Reicks

Tapered clamping devices have been used successfully over the years to transmit torque and bending loads from conveyor drives to conveyor belts. Proper design and application is important in the successful operation of these key components. This paper includes a historical review of component design and application and an overview of the important dynamics and limiting factors. Actual applications and simulation models are used to demonstrate the correct use of these devices.

Jan 1, 2002

By D. Papacharalampos

A combination of decision- theoretic and knowledge-based methods can be used to classify rock-types from satellite data both efficiently and accurately. An expert system utilizes knowledge-based rules, as a field geologist does, to produce results that make geological sense. Our expert system (GEMS), first processes background information from preexisting knowledge and develops a plan, then classifies individual pixels, and finally generalizes the results using geological rules and plots a map. The system is implemented on a microcomputer and is inexpensive enough to be a part of the standard equipment of any geologist who prepares reconnaissance maps.

Jan 1, 1986

By R. G. Darmody

Chemical problems associated with surface mining, such as acid generating materials, are important and well documented. However, reclamation research has shown that poor soil physical condition is the most limiting factor to successful row crop production on reclaimed mined land. Critical to success are selection of the best available soil materials used in soil construction and a material handling method that minimizes soil compaction. Excellent corn and soybean yields have been achieved on low strength soils both in high weather stress years as well as low stress years. Total crop failures have occurred on high strength soils in years of weather stress. Some deep tillage practices have been successful in improving compacted soils, but it is preferable to avoid compaction when the soil materials are handled. Soil strength measurements with a cone penetrometer have proven to be a useful tool in evaluating rooting media and reclamation practices. Research has shown that surface mining can be a short term land use that may be followed by productive farmland, if reclamation is done correctly.

Jan 1, 2002