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By L. Chaves

In rock blasting, due to numerous factors, both controllable and uncontrollable, the execution rarely meets the planning. The powder factor is an important KPI for blasting since it represents the amount of explosive used to fragment the rock, therefore it depends on the rock mass characteristics and may be influenced by factors such as weathering and drilling quality. The blasts at the Serra Sul mine, S11D project, are usually big blasts and the high productivity is a challenge for maintaining the quality of the whole drill and blast process. It is important to know the contributions of each of the most common influencing factors of the powder factor to direct the efforts to the improvement of the process. A buildup model is presented to evaluate the contributions of five influencing factors to evaluate the planed x executed powder factor. The factors considered in the model are the average hole depth, the amount of hole/blasted volume, the stemming and decking length, the linear charge weight, and the density of the explosive used. The build-up may be applied for both individual blasts and for overall view of the blasts in a period. A case study is presented with the application of the model for the monthly powder factor analysis at Serra Sul mine has contributed to direct efforts to enhance drilling quality and preservation of the drilled holes.

Jan 1, 2024

By Lon Santis, David Buckwalter, Ken Steinmetz

This paper describes a magazine security system using two readily available cellular telephone-based technologies. The system is comprised of vibration sensors and remote cameras. The system is used at a Bureau of Alcohol, Tobacco, Firearms, and Explosives (ATF) licensed explosives storage location in Pennsylvania to comply with PA Department of Environmental Protection (PADEP) regulations. The system provides instant notification to the licensee via cellular modems, text messaging, phone call, and e-mail. Likewise, the licensee can control the system remotely over the internet and using text messaging commands. The vibration sensors attach to the door of the metal type I magazines magnetically and detect any movement or vibration. The cameras trigger on movement and thermal radiation changes and can also be triggered manually to check alarms received from the vibration sensors. The previous system was comprised of a base unit and magnetic strips. The magnetic strips were powered by a hard line from the control unit and mounted on the doors and top of magazine creating a bond, that when broken triggered an alarm. Our main issues with the unit were the delay in alert times and tech support. Because of these issues, we decided an upgrade was necessary. Compared to that previous system used at this site, these new systems are highly affordable, carefree and reliable.

Jan 1, 2014

By L. M. Lopez, J. A. Sanchidrian

This work investigates the performance of some of the measurement techniques used in vibrations from blasting monitoring. Two tri-axial geophones with cases of different size, shape and mass were tested in a shaker table. The geophone cases were mounted in three different ways on a granite slab fixed to the plate of the shaker: freely placed, sandbagged, and anchored. A known horizontal periodic motion of constant amplitude, and frequency from 16 to 200 Hz, was applied to the slab. Two amplitude levels of 5 and 20 mm/s (0.2 and 0.79 in/s) were applied when the sensors were sandbagged or anchored and only 5 mm/s when no holding force was applied. The transmissibility of vibrations from the rock to the longitudinal geophone as function of the frequency (i.e. ratio of response of the geophone to the slab motion) has been obtained for each measuring condition tested. The transmissibility is considered a composition of the transmissibility of the rock-to-sensor coupling and the transmissibility of the sensor’s mechanics and electronics. The transmissibility of the coupling is obtained normalizing the total transmissibility with the transmissibility of the seismographs, obtained by a suitable test to which a coupling transmissibility of 1 is assigned. Geophone-to-rock coupling is a resonant phenomenon that may alter the amplitude of the measured waveforms by a factor of 1.2 to less than 0.6. The most accurate and precise measurements are obtained with geophones anchored to rock. On the contrary, freely placed or sandbagged sensors are non-predictable planting conditions that lead to high amplification or damping in most of the frequency band analyzed. It is also shown that existing acceleration criteria to select coupling methods do not necessary lead to good quality (accurate and precise) vibration data.

Jan 1, 2014

By Sam Oaks, David A. Smith

The new Corridor "G" Federal Highway Project in Logan County, West Virginia is the largest mass excavation highway project currently being built in the United States. Seven sections covering 14 miles of four lane highway and two connector roads will require over 30 million cubic yards of excavation. Construction is on a fast track schedule requiring the contractors to complete excavation and pavement placement in a little over 19 months. The two different general contractors have implemented several innovative Blasting and Excavation Programs to complete this project within the tight completion schedule. The paper expands on some of these unique programs that made the project a reality.

Jan 1, 1994

By Mark S. Stagg, Stephen A. Rholl

The Bureau of Mines is studying blast delay timing influences on rock fragmentation in a series of tests that started in 3-ft concrete blocks, progressed to 45in-bench reduced-scale tests in massive dolomite, and has now included 22-ft-bench full-scale tests in a thin-to-thick horizontally bedded dolomite. This paper discusses the full-scale test results and how they compared to the concrete block and reduced-scale studies.

Jan 1, 1988

By William A. Travnik

For more than 60 years, ESSO RESOURCES CANADA LIMITED has been producing and refining oil at a small refinery in Norman Wells, Northwest Territories, and supplying diesel fuel and other oil products to northern markets. In 1982,ESSOwas granted governmental approval to expend production from the oil field from 475 cubic metres a day to 4400 cubic metres a day. This $800,000,000projectproceeded ahead of schedule for a start up in 1985.

Jan 1, 1986

By Lon D. Santis

This paper describes a lightning warning system (LWS) in operation at the U.S. Bureau of Mines' (USBM) Pittsburgh Research Center (PRC) from December, 1989 to April, 1991. An electric field mill measured the DC atmospheric electrostatic field. Also, an economical on-line weather data service provided lightning location maps and other weather information. A system such as this can significantly improve the safety of explosive handling. The use of these two methods addresses the detection of thunderclouds building overhead and the prediction and tracking of developed storms. Warning reliability of the system was very good when data from both sources were considered. Experience showed, however, that use of either system alone would not provide adequate reliability in most situations. Some problems occurred with the field mill and there is some question whether the instrument is compatible with harsh mining environments or could be made portable. Another method ' of measuring electric field based on fiber optics is discussed. This technology may be able to overcome the problems with field mills.

Jan 1, 1993

By R Ludeling, Klaus G. Hinzen, Ulrich Steiner, Friedrich Heinemeyer, Peter Roh

A method for hybrid modelling of blast vibrations in time domain is developed. Field seismograms of single shot experiments are combined with computer simulations. In this way firing times of blastholes in a pattern can be optimized due to diverse criteria like maximum velocity amplitude and frequency content of the vibrations.

Jan 1, 1987

By Kirk Yeager

All explosive formulations display some sensitivity to heat. A common technique utilized to measure an explosive’s response to thermal stimulation is differential scanning calorimetry (DSC). As DSC analysis is run on quantities of material easily handled in a laboratory setting, and is relatively inexpensive, it tends to be one of the more predominant tools utilized to determine potential thermal hazards of energetic materials. The analysis of energetic materials via DSC provides unique challenges, as both large energy outputs and significant production of gaseous products result from their decompositions. In addition, the unique thermal decomposition characteristics of ammonium nitrate (AN) based materials have also created difficulties in DSC analyses. A wide variety of techniques have been developed to study the decomposition of explosives. Traditionally, sealed glass capillaries were utilized to house samples. Recently, the introduction of specialty cells designed to withstand high pressures has enabled new sampling techniques to be developed. Analyses of explosives with both traditional and “high-pressure” cells will be compared and contrasted. Lessons learned about the application of both techniques towards analyzing thermal hazards such as incompatibilities will be presented. Inconsistencies in the results displayed during analyses of AN-based explosives will be highlighted. Recommendations on the best approach for analyzing the more problematic AN formulations will be given.

Jan 1, 2000

By Dale Preece, Stephen Chung

The DMC-BLAST (Distinct Motion Code) has been developed for modeling bench blasting to one or two free faces such as choked blasting in surface gold operation and cast blasting in coal mining, respectively. This computer code has been used to assist the analysis of rock mass displacement after a blast was initiated in an orderly delay sequence. Applications of this feature can be found in the studies of dilution control in surface mining of gold as well as coal involving complex rock structures. Recently, DMC-BLAST has been modified to include a designated delay firing order coupled with variable rock strengths in the blasted media. This newly added feature allows the investigation of the effects of delay firing order on rock displacement in blasting a complex interbedded ore-waste structure. Examples of blasting a steeply dipping coal seams and bedded rock structure, especially in coal mining operations will be addressed and the comparison of efficiency in blasting in an up-dip as opposed to blasting in a down-dip direction will be discussed. Also covered in the paper is a new application of DMC-Blast to simulate a stope blasting underground. Simulations of blasting in a few selected types of timing/structure combinations will be presented in this paper.

Jan 1, 2000

By Brian Stump, Rong-Mao Zhou

A series of single-fired (simultaneously detonated) explosions were conducted in an Arizona copper mine. The explosions spanned yields from 1700 to 13600 lbs (773 to 6169 kg) and were all detonated in an approximate 100 m by 100 m area. In order to quantify the effect of the mine free-face, the individual explosions were also detonated under three different emplacement conditions including at the free-face of the mine under normal burden, twice normal burden and fully contained. The purposes of these experiments were to investigate: (1) Generation of in-mine and regional phases such as Pg, Pn, and Lg from mining explosions; (2) Quantification of the relationship between yield and seismic amplitudes; (3) Quantification of the effect of confinement; and (4) Similarities and differences between single-fired waveforms and those from delay-fired explosions. Instrumentation was deployed at near-source (100-700 m) and in mine (1-5km) distances. Empirical scaling relations for the different shots in this test series were developed in order to quantify the effects of yield and confinement.

Jan 1, 2006

By Sharon K. Reamer, Klaus G. Hinzen, Brian W. Stump

"This study investigates seismic wave propagation from two production shots in a limestone quarry. Our motivation is to investigate the efficiency of two superpositioning techniques. The production shots consisted of an 18 and 20 hole explosive array detonated in a single row with constant delay times of 32 and 20 ms, respectively. A single shot was fired on a neighboring part of the quarry bench. The experiments were instrumented with 20 three component seismometers (35-120 m range). The computer-controlled electronic firing system resulted in firing time deviations of less than 1.4% of desired fired times. Linear superpositioning with the observed single shot data produces seismograms which adequately reproduce temporal effects of the multiple explosions; however, spatial effects due to the extended source length (68-76 m) are not modeled with this method. Linear superpositioning with individual half-space Green's functions for each explosion in thearray convolved with a calculated Mueller-Murphy source produces seismograms which match the time duration of the observed production shot seismograms and differ in absolute peak amplitude by less than a factor of three. Parameter estimation for the source is taken from chemical explosion study results. The single source model differs in amplitude from the observed single source seismograms by a factor of 2.3."

Jan 1, 1991

By Kis M

The purpose of seismic control of blasting is to indicate the vibration magnitude or to eliminate the occurrence of vibration damage caused by blasting. At the Mining Research Institute in Hungary, a new method has been developed to determine the method of delay. Near the blasting site (within 100-200 meters), the peak value of the particle velocity is determined by calculation and also by measurement. In the calculations, the time error of the electric detonators is taken into consideration. During the test program, the results of the experimental blasts and the calculated data have shown good correlation. The method of calculation helps the operator eliminate vibration damage, while the greatest quantity of charge can be detonated.

Jan 1, 1979

By Jaak J. K Daemen, Clayton R. Morlock

A study was performed to evaluate the predictability of airblast overpressures induces by production mine blasting. Thirty-seven production blasts were monitored using 3 blasting seismographs giving over 100 blast overpressure records. Blasts were monitored at 5 coal highwall operations and at a limestone quarry, all in the midwest. Blasts consisting of small surface charges were monitored to permit an assessment of prediction methods under controlled conditions, as well as to observe actual delay intervals and their influence on the overpressure.

Jan 1, 1983

By Karl Dufresne

Blasting in geothermally high temperature ground and/or extremely reactive ground is an increasing common challenge for surface and underground mines. Many current PETN based non-electric and electronic detonators have manufacturer published in-hole temperature limits ranging from 55°C to 65°C (131°F to 150°F) and prescribed in-hole residence times on the order of days. When confronting blasthole temperatures above the manufacturer published limits, operations may request site-specific guidance and qualification for use. The advised safe loading window for in-hole PETN based detonators is often too short to be practicable for production blasting. To overcome limitations of PETN based initiation systems, surface mines with high temperature ground and/or reactive ground are known to load blastholes with a qualified high temperature bulk emulsion that are top primed with a cartridge of temperature qualified detonator sensitive emulsion plus an RDX detonating cord downline. As there is no in-hole delay detonator in this system, blasthole timing is accomplished with surface delays. Although this system is safe, top priming and surface delaying does influence floor quality and top size fragmentation, and safe loading windows times reduce blast block size and increase blasting frequency. The DynaEnergetics IGNEO high temperature electronic initiation system is rated for in-hole use in ground up to 150°C (302°F) for 48 hours. The detonator consists of a high strength detonator with an HMX base charge and thermally resistant downline. To make up a primer, the detonator is inserted into a booster charge assembly that is fitted with a small HMX shape charge. This high energy primer is designed to be compatible and reliable for firing bulk emulsions, including those with high percentages of urea inhibition to combat reactive ground. Up to 1000 detonators may be programmed in 1ms increments up to 1500ms. The system is controlled by a digital firing panel that can be used with either a wired or wireless trigger. The system enables high temperature and/or reactive ground sites to utilize in-hole delay initiation and realize the associated performance benefits. An underground mine in Western USA has several areas in their development heading with very high temperature, in view of this, they decided to use the IGNEO detonators in order to evaluate the effectiveness and performance of the system.

Jan 21, 2025

By Anders Lagerkvist, Agne Rustan, Tommy Edeskar

Landfills containing house hold waste produces methane gas during its decomposition. This gas can be recovered and used for heating purposes or as fuel for vehicles. Gas drainage pipes are installed in the landfill and connected to a central suction point. Methane gas is produced over several years until the slots in the drainage pipes are clogged by black mud. And the bottom of the vertical drainage pipe are filled with mud and water. The hypothesis tested in this paper is if blasting in the drainage pipes could activate the production and flow of methane. In the first part of the paper we have studied what maximum linear charge concentration could be used in different size of PE-pipes place vertical on surface and surrounded by air. The results show that the maximum linear charge concentration for single blasts varied between 5-10 g/m, depending on the diameter of the pipe (90, 100 and 160 mm). Maximum charge concentration for the repeated blast varied between 2-5 g/m. In the second part of the paper we study what maximum linear charge concentration could be used in situ for full scale blasting tests in a special prepared test area which later on was dug out after the blastings. Up to 40 g/m could be used without damaging the top of the 160 mm diameter pipes. The increase in methane flow was so low so it could not be measured c4.5 m3/h. The conclusion therefore is that the stimulation of methane flow by explosives is not enough.

Jan 1, 2000

By Ann Barron, Paul Downing

Those employed in the explosives industry must have a keen familiarity of the explosives products they handle, the safety pro c e d u res they must follow, and the increasing number of laws and regulations governing blasting operations in order to perform their duties satisfactorily. For this reason, companies must make certain that their employees have the necessary knowledge and full understanding of their blasting and non-blasting responsibilities. Consequently, training is one of the most important elements in any company’s safety program.

Jan 1, 2004

By Erik Nygaard

Ammonium nitrate (AN) is the main ingredient in most industrial explosives, but it is estimated that as much as 80-90% of the global annual production is used as fertilizer [14, 25]. Over the last years AN has been involved in several accidents and used in criminal bomb making. Therefore authorities and legislators worldwide have given it special attention. This paper is divided into three parts: • The first part will focus on the accidents with AN that have occurred over the last years and possible scenarios based on official investigations. • The second part covers safety and security related issues. • The third part will summarize new legislation that is coming both within European Union (EU) and also on a global scale.

Jan 1, 2006

By Matthew Graham, Tapan Goswami, Geoff Brent

In dragline coal mining operations, throw blasting is used for the controlled placement of overburden to maximise coal exposure rates or to minimise overburden removal costs. This may necessitate sacrificing thin coal seams, generally less than one metre in thickness, which are often present in proximity to the main coal seam. This represents not only a significant loss of potential revenue and profit but also a waste of a valuable energy resource.

Jan 1, 2010

By R Yang, P D. Katsabanis, W F. Bawden

Understanding the mechanisms which are taking place during the propagation of a stress wave generated by an explosive charge is of high importance in the detection, characterization and prediction of blast induced damage to the rock. Vibrations caused by the detonation of an explosive are suspected to contribute significantly to the extension of the damage zone. Vibration monitoring close to a blasthole is a relatively new field of research, the hindrance being the scarcity of transducers capable of sustaining extreme accelerations without damage. This paper focuses on the vibration monitoring aspect of a blast induced damage study; the experiment took place at Queen's test site and was meant to record near-field vibration as close as 1 m from 100 mm diameter blastholes.

Jan 1, 1993