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By John M. Dealy, Robert D. Pehlke

This note presents a summary of the available literature on activity coefficients at infinite dilution in binary metallic solutions, Table I. These data should prove useful in not only examining the therm-odynamic properties of binary metallic solutions, but also in predicting the activity of a component in a complex alloy. The relationship proposed by wagner1 for expressing the activity coefficient in dilute solution is of the form:

Jan 1, 1963

ALTHOUGH the committee appointed by the President of the American Iron and Steel Insti-tute, to consider the twelve-hour day work in the steel industry and report conclusions and recommenda-tions, has made a very careful and painstaking study of the facts and figures developed, it is not yet ready to make what it would designate a final report. Apparently the underlying reason for the agitation which resulted in the appointment of this committee was based on a sentiment (not created or endorsed by the workmen themselves) that 'the twelve-hour day was an unreasonable hardship upon the employees who were connected with it; that it was physically injurious to a large percentage of the employes; and that it interfered with family associations essential to the welfare of the children; that for these reasons it was, in a sense, opposed to the public interest. TWELVE-HOUR DAY NOT NECESSARILY INJURIOUS Whatever will be said against the twelve-hour day in the steel industry, investigation has convinced this committee that the same has not of itself been an injury to the employes, physically, mentally or morally. Whether or not, in the large majority of cases, twelve-hour men devote less time to their families than the employes working fewer hours is perhaps questionable. A part of the manufacturing of iron and steel is necessarily continuous. Therefore, practically, there must be two shifts of twelve hours or three shifts of eight hours. The workmen, as a rule, preferr the longer hours because it permits larger compensation per day. It is asserted with confidence that there is less phys-ical work, as a total per day, and less fatigue from the work of the twelve-hour day in the steel industry, than pertains to the large majority of the eight-hour men. This is because in the former case there are more rest periods during the twelve hours on duty.

Jan 6, 1923

By A. F. Banks

INTRODUCTION Selective flocculation-flotation as a method of desliming potash flotation feed has been practiced in the Cominco Ltd. potash plant since November. 1974 when it was installed to replace a less efficient mechanical desliming process. The plant was designed for a consistent feed containing 4.5% insolubles. In practice the quantity and quality of the insoluble material is quite variable. This variability led to serious problems in the deslime circuit and consequently had an adverse effect on sylvite flotation performance. A costly mechanical solution to the problem was being seriously considered when it was drawn to our attention that a selective flocculation-flotation process had been developed. The process was tried first in the laboratory on the Cominco Ltd. ore, then on a pilot basis on 25% of the mill feed and finally full scale. The time from being informed of the process to full scale operation was 18 months. It has since been incorporated into a tailings regrind circuit. The original mine design called for the mining of an 11 foot height up to the top of the three clay seams. These had to be taken as they were a zone of structural weakness. It also assumed that the beds would be uniform with only a few disturbances. Very soon after the initial start up it was found that permanent openings had to take in the layers right up to the upper clay seams and because of the mining process that this material would have to be milled when encountered. The number of disturbed areas in the mine is greater than the design anticipated. In operation the insoluble content of the mill feed varies from 4.5% to 8% plus with the peaks being very short- term to relatively long, from hours to day. In terms of quality, the insolubles in the mining horizon are relatively soft and easily liberated, whereas those above are hard and liberate slowly.

Jan 1, 1979

By M. B. Bever, A. K. Jena

In the investigation reported here, calorimetric measurements have been made to determine the heat of formation of the compound AuSb2 and the partial gram-atomic enthalpies of antimony and gold in dilute solution in liquid tin and their enthalpy interaction coefficients. In order to interpret the behavior of antimony and gold in dilute solution in tin, nonzero values are assigned to the energies of bonds between like solute atoms relative to the pure solute state. Sa.mples of the compound AuSb2 were prepared by melting stoichiometric amounts of antimony and gold (99.999 pct pure) in evacuated and sealed Vycor tubes, which were shaken vigorously and quenched in water. The ingots were annealed in evacuated and sealed tubes at approximately 700°K for 2 weeks. Metallo-graphic and X-ray examinations gave no indication of second phases or microsegregation. The samples were added from 273°K to tin-rich solutions in a solution calorimeter1 maintained at 623°K. The calorimeter was calibrated with tin; the heat content of tin, H623°K- H273°K, was taken as 4.08 kcal per g-atom.2 In each calorimetric run at least four additions were made. The total concentration of solutes in the bath at the end of any run did not exceed 1 at. pct. The measured heat effect of an addition was plotted against the average of the atom fractions x of Sb + Au in solution before and after that addition. From this plot the heat effect at infinite dilution h,,, and the composition dependence of the heat effect dh/dx in the composition range 0 < x < 0.01 were obtained. The results for the additions of antimony, mixtures of antimony and gold, and the compound AuSb2 are listed in Table I. The heat effect h on addition of a sample of the compound AuSb2 or a mechanical mixture of antimony and gold at 273°K to a tin-rich solution at 623°K can be expressed as:

Jan 1, 1969

By A. C. Dorenfeld

ORES of the Mammoth mining district, some 45 miles northeast of Tucson, Arizona, are treated by Mammoth-St. Anthony, Ltd. The ores now treated come from a complex system of veins and faults, comprising three mines, in close proximity: The Mohawk, Mammoth and Collins. The ore treated in the past was oxide ore, which contains economic amounts of gold, silver, lead, molybdenum, and vanadium (as wulfenite and vanadanite). The lead-zinc sulphide ore has never been treated before. THE ORE The sulphide ore contains galena, sphalerite, marmatite, pyrite and some chalcopyrite, covellite, chalcocite and bornite, as well as small amounts of gold and silver. The value of the ore is principally in the lead and zinc content. The lead-zinc sulphides are substantially liberated at a minus 65-mesh grind. However, a large part of the chalcopyrite and other copper minerals is not freed, but remains as pin points on the sphalerite. Economically, the copper is unimportant. The gangue is a rhyolite granite, with very little limestone. There is no molybdenum or vanadium in the sulphide ore. HISTORY OF SULPHIDE TREATMENT Test work on samples of the sulphide ore was conducted by several equipment companies, the Arizona Bureau of Mines and the company&apos;s laboratory. Results of this test work indicated that for some reason, which at the time could not be explained, recoveries would be only about 65 per cent lead and 50 per cent zinc. Not-withstanding this, because of the nation&apos;s need for metals, the management built a 150-ton treatment plant. The mill was started in June 1942. During December 1942, using the standard method of treating lead-zinc ore, the monthly results were as shown in Table 1. These results were poor. Too much lead was in the zinc concentrate, and too much zinc in the lead concentrate. [ ] It should be noted here that prior to December attempts were made to depress the sphalerite with large and varied amounts of cyanide, zinc sulphate, and sodium sulphite with poor results.

Jan 1, 1944

According to the June 27 issue of Business Week, Rep. Kearns (R., Pa.) introduced a bill in Congress along lines suggested by the National Society of Professional Engineers, to amend the Taft-Hartley Act to permit scientific, technical, and professional groups to discuss wages, hours, and working conditions with management-with the protection and support of the federal law. The article reports that the bill is opposed by a loosely knit group of professional and technical unions, the Engineers & Scientists of America. This group wants Taft-Hartley amended to make it an unfair labor practice for employers to discuss collective bargaining matters with professional organizations.

Jan 9, 1953

By C. Fairhurst, B. C. Haimson

Pink Tennessee Marble was tested for wedge bit penetration characteristics at static and dynamic (10 - 250 ft/sec) loading rates. No significant differences were found within the dynamic range as far as the energy required to remove a unit crater volume and the force used to cause a certain penetration. Under static loading, however, both the energy and the force required were significantly lower. Tests run on bits of varying width indicated that as the wedge bit narrowed to an almost conical shape, the energy used per unit crater volume became considerably lower.

Jan 1, 1971

Exploration by AS&R of the Nuestra Senora lead-zinc-silver property, located in Cosala District, Sinaloa, Mexico, has proved sufficient ore to warrant placing the mine on an operating basis. Installation of mine plant, concentrator, and townsite, is expected to commence late in 1951. Opening of a lead-zinc property in Nigeria is also being contemplated by AS&R. Private enterprise is being urged by Secretary of Interior Chapman to start a synthetic fuels industry, it is reported. Based on tests at the Louisiana, Mo., plant which produces quality gasoline at costs up to 144 per gal, he predicts that a commercial plant would pay for itself in 10 years.

Jan 4, 1951

By O. Hyvärinen

The treatment of anode slimes at Outokumpu Pori Copper Refinery comprises the following process stages: copper leaching by air oxidation, nickel removal by digesting slimes in concentrated sulphuric acid at 200 °C, and dissolving of the formed nickel sulphate into water, roasting of the slimes in controlled gas atmosphere at 600 °C for selenium removal, smelting of slimes in a Doré furnace, electrolytic refining of silver, sulphuric acid and aqua regia leaching of slimes from the silver cells followed by the reduction of gold and platinum metals. The paper discusses operational experiences and recent developments of the process.

Jan 1, 1984

By B. R. Eichbaum, J. E. Murphy, J. A. Eisele

The US Bureau of Mines demonstrated ferric chloride leaching of galena concentrate on a continuous bench scale basis. Leaching was performed at 95°C (200°F) and with a contact time of 15 minutes. The ferric chloride leaching solution was continuously fed to a leaching tank at a constant rate for periods up to 45 hours. In each test, a constant redox potential was maintained in the slurry exiting the leaching tank by controlling the concentrate feed rate. In the 45 hour test, lead extraction exceeded 99.5%, and the lead chloride produced was 99.97% pure.

Jan 1, 1986

By H. M. Davis, J. H. Keeler

Densities of SAE 1020 (I) and ingot iron (II) decreased with cold rolling to minima at 60 pct reduction, whereas high-purity iron (III) was unaffected. I recovered promptly with annealing; II, sluggishly and incompletely. Hydrogen occlusion of III or II was barely affected by 60 pct cold reduction, but that of I was increased a hundredfold. IT has been reported of iron that its density is decreased and its occlusive capacity for hydrogen is increased by cold work. One of the most interesting aspects of each of these properties is that the changes brought about by cold work are not necessarily eliminated by annealing and recrystallization. Yet recrystallization is generally accepted as restoring to their original condition the properties or characteristics altered by cold work. A number of investigators have reported a decrease in density with cold reduction. Two1, 2 have shown that annealing after cold reduction may not return the density to its original value. It has been suggested&apos; that cracks or flaws in inclusions produced during cold drawing contribute to the lowering of the bulk density of the metal. Extremely high-purity copper has been reported as not exhibiting a density decrease with cold reduction. On the other hand, calculations&apos; indicated that grain distortion by itself can produce expansion of the order of magnitude of the changes observable. Maier" showed that both the density of iron and that of copper passed through a minimum with increasing cold reduction. Although much information is available on the subject of hydrogen in steel0, 7 and it is well known that plastic deformation of a metal may increase its occlusive capacity,8-12 most of the reports pertain to charging the metal with hydrogen by cathodic deposition or with acid. Darken and Smith,&apos;" who employed acid charging, emphasized the great influence of cold work on the occlusive capacity of iron for hydrogen and showed the inability of a prolonged high-temperature annealing treatment to restore the occlusive capacity of cold-worked steel to the value exhibited in the hot-rolled condition. It has been reportedm that an "endothermic" metal*

Jan 1, 1954

By A. E. Schuetz, A. E. Roswell, W. R. Hibbard

THE drawn wire texture of body-centered cubic iron,&apos; tungsten,&apos; and molybdenum~ as been determined to be a [110] direction parallel to the wire axis. The purpose of this study is to extend the available information on body-centered cubic wire textures to other metals and alloys. Wires were produced using hand wire rolls and dies as given in Table I. In addition, attempts were unsuccessful to draw wires from chromium, vanadium (Vanadium Corp. of America), and tungsten (Cleveland Tungsten Inc.). Although it is known that wires can be made from these materials, suitable techniques were not readily adaptable. Where necessary, wires were polished and etched to form flat ribbons 0.005 to 0.007 in. thick, and transmission X-ray patterns were taken using molybdenum radiation with the specimen tilted 0 degrees from the perpendicular toward the beam to critically cover the wire axis. Analyses were made of (110), (002), and (112) reflection circles. In all cases reflection maxima indicated the texture to be a single [1101 deformation fiber, as illustrated by Fig. 1 for molybdenum. In the case of the hot-worked ß brass, a second texture, [loo], was also found, but this is believed to be the result of recrystallization since it has been reported for re-crystallized molybdenum wires&apos; and it was not present in the cold-drawn ß brass. The difference in drawability between the 51.92 pct Cu ß brass and the 62.5 pct Cu ß brass (containing some grain boundary a due to incomplete quenching) is quite striking, since the latter could be cold worked readily while the former had to be hot worked to avoid cracking. Summary The deformation texture of drawn body-centered cubic wires of ß brass, iron, molybdenum, niobium, and tantalum is essentially a single [110] fiber as predicted by theory.&apos; Acknowledgment The authors wish to thank the suppliers of the metals listed in the text, and the Grant-in-Aid from the Research Fund of the Society of the Sigma Xi and Scientific Research Society of America which made possible the purchase of X-ray equipment.

Jan 1, 1952

By A. B. Young

The difficulties encountered in the preparation of the lead smelter charge for the blast furnace and in the roasting and sintering of the ores, and the expert means taken for the preparation of these materials since the introduction of flotation concentrates into the lead smelter charge, have been described by W. H. Eardleyl and R. A. Wagstaff.² Function of Roasters and Blast Furnaces The lead smelter has first its roasters and its sintering devices, of which the primary object is the removal of sulfur from the ore or from the charge. The blast furnace follows; its function being the elimination of the gangue material left in the charge—the elimination of the insoluble, the iron, the zinc and the lime from the metallic lead. The secondary object is the separation of copper from the lead. A lead blast furnace is a sensitive apparatus. The materials composing the charge must be marshalled in certain proportions before they will make a fluid slag which will separate from the metallic lead. The silica, iron, lime and zinc must be put together in proportions that usually do not mist naturally in the ores, therefore fluxes are necessary. Function of the Flotation Cell The flotation cell—-speaking from the standpoint of a lead concentrate—has taken over part of the work hitherto performed entirely by either gravity concentration or the lead blast furnace. It has eliminated gangue from the concentrate and separated waste products from the lead. In so far as it has done that, it has usurped some of the function of the lead blast furnace; and it is much cheaper to run a flotation cell than a lead blast furnace. The effect in Utah, and it will be similar to effects in other districts. has been to remove a great deal of the gangue by means of flotation, whereas in the old clays it was eliminated by means of sme1ting. In this district, as in others, the insoluble content of the ores has been greatly out of proportion to the iron and lime content to make a proper slag

Jan 1, 1928

By W. E. Lamont, G. V. Sullivan

As part of its program to conserve domestic mineral resources through advancing mineral resources technology, the US Department of the Interior, Bureau of Mines, conducted investigations to determine the feasibility of recovering high-grade barite concentrates, suitable for use as well-drilling mud, from current and old waste pond materials and materials bypassed in present mining operations. Flotation studies of waste pond samples from Missouri and Nevada yielded barite concentrates containing over 95% Bas04 with recoveries of 86% and 96%, respectively, of the barite in the flotation feed. Flotation studies of a hard-rock sample from Georgia, currently bypassed in mining, yielded a barite concentrate containing 97% Bas04 with an attendant recovery of97% of the barite.

Jan 1, 1982

By A. T. Peters

DURING an investigation concerning the use of large nozzles for pouring of low-carbon rimming steels, the practical details of which were reported elsewhere, it was noticed that increases of nozzle sizes were generally followed by improvements of slab surface quality. It is the purpose of this note to present the data available and some tentative opinions about this phenomenon. The problem of correlating pouring rates with the metallurgical performance of steels is complicated by several factors. The two most important are; 1) Variations of the steel pouring rate throughout a pour, these being due to the nozzle erosion, which enlarges the bore area, and the dropping ferrostatic pressure in the ladle. The pouring rate is lowest towards the end of a heat when the ladle is nearly empty. 2) Variations in the ingot pouring time due to the different ingot weights poured. Consequently, the use of the average pouring rate of a heat may not be exact, but in large-scale production it is not practical to treat ingots separately according to their pouring rates. The variations of ingot weights and sizes may be overcome by considering the rate of rise of steel in the mold. Hence, the average rate of filling of molds throughout the pour of a heat, inches per second, will be used in this note. Every ingot rolled at Inland is rated at the blooming mills prior to hot machine scarfing as being good, fair, or poor for cracks, scabs, and checking. The latter term refers to the network of breaks or lines associated with overheating or burning in the soaking pits. It is also known that thin-skinned steel is prone to show this defect if the subsurface blowholes are exposed during reheating or rolling. The experiences with the surface quality of slabs rolled from ingots poured at different rates are presented in Fig. 1. The data represent nearly 11,000 ingots. It appears that all three types of defects are in-

Jan 1, 1960

By Ralph E. Wood

X-ray fluorescence analysis can be profitably applied in the mineral industry by improving evaluation and control analyses, while offering lower cost and greater speed than conventional methods. Chemical analyses are not only a major item of cost in exploration and mining, as well as in milling and chemical treatment, but often cause evaluation and control of processing steps to lag behind operations. In the fields of geology and mining, the X-ray technique can be employed without destroying samples and, if necessary, specimens can be analyzed and then used, unchanged, in other evaluation techniques. Results are quickly made available for decisions on progress of exploration or sorting of waste and ore.

Jan 6, 1959

By Jack Parker, Gonzalo Barrientos

The most realistic mine pillar design is based on observations and measurements in situ. Low-cost reliable instrumentation has made this approach possible. At the White Pine mine, with its thousands of pillars of all shapes and sizes under all kinds of loading conditions, practical pillar design criteria have been developed. The pressure arch theory is explained and work in two test panels o f the mine is described. The pressure arch mechanism, which relies on lateral stress for support, can be applied to puzzling roof and pillar conditions in other mines.

Jan 1, 1975

By S. R. Elliott

THE principles of the caving system, as they apply to mining of soft iron-ore deposits, are well known, as this method has been in use for many years. It is, however, necessary to give a general description of it before describing the Athens method. The shaft and surface equipment should be placed at a sufficient distance from the orebody, so that the caving and pulling of the surface will not disturb the operations of the mine. Levels are started at the proper intervals, and when raises are completed, slicing commences at the top of the orebody and progresses downward. The necessary precautions are taken to avoid the occurrence of large open rooms and it is customary to break sufficient capping to form a mat to prevent heavy falls of ground from crushing through to the lower sublevels and endangering the lives of the workmen. Slicing is continued, and when sufficient width and length are undercut, the capping commences to cave, and in time a settlement occurs at the surface. As soon as this caving commences, the pressure on the timber naturally increases; after it extends to the surface, the amount of pressure has a certain relation to the depth. In other words, the pressure increases with the depth, but not in direct proportion. At great depths, such as that found at the Athens, 2500 ft. (760 m.), the pressure might be so excessive that the cost of keeping working places open would be prohibitive. The actual caving of the surface in a deep mine, with a great thickness of capping, is slow and often takes years to accomplish. After sufficient width and depth -have been undercut, the capping starts to break away, but through arching large masses of rock-.fill the opening, support the capping, and retard the continuation of caving. Caving to the surface is, therefore, retarded until either a sufficient thickness of the orebody is removed, or the width and length of the undercut part have been greatly increased. I wish to emphasize this fact of slow caving, for it is on, this principle that the success of the Athens system. largely depends.

Jan 8, 1920

By M. Gensamer

IT has been suggested by a number of people that it would be worth while for some one to attempt to summarize or condense the proceedings of this symposium. This task has fallen to me as organizer and co-chairman. Its difficulty will be appreciated by anyone who attempts to read the whole proceedings. It is therefore with trepidation that I offer the following digest. In recent years there has been a renewal of interest in America on this subject of the cohesive strength of materials, and a growing appreciation of the need for a better theory of cohesion failure. The theories of elastic action and plastic action are well developed, particularly the former. The theory of plastic action is still in the course of development, but it is well along. Plastic action is terminated by cohesion failure and what is needed is a theory that will tell us when to expect the cohesion failure. In the past it has generally been assumed that cohesion failure will occur when a critical value of the maximum tensile stress has been reached. Many experiments have shown that this is not strictly true, and this symposium concerns itself with the failures of this simple hypothesis, and with the efforts that have been made to devise a more satisfactory theory. The most active contributor in recent years to knowledge in this field is Dr. McAdam, and he was asked to open the symposium with a summary or condensation of his papers and views. Undoubtedly it is presumptuous to attempt a still greater condensation, but perhaps it will be useful, because even his contribution to this symposium contains no summary, no concise statement of just what his contribution has bees. Dr. McAdam makes two main points. The first is that the cohesive strength is not a single valued quantity, but that it is a function of all three principal stresses and hence must be represented diagrammatically by a surface in a three-dimensional figure. Dr. McAdam has attempted so to delineate the cohesion limit, basing his

Jan 1, 1944

By R. W. Raymond

The sudden death of Captain Jones, September 28,1889, became known to his fellow-members on the eve of the Ottawa meeting of the Institute; and at that meeting, Mr. Charles Albert Ashburner, of Pittsburgh, expressed with unaffected feeling and unpremeditated eloquence the sorrow of all. Mr. Ashburner subsequently undertook to revise and extend, for in in the Transactions, the remarks he had made at Ottawa; but death surprised him also, in the midst of his labors; and it has become my duty and privilege to prepare from the memoranda he left behind, the present brief and inadequate notice. To me, who knew and loved them both, this task of double sorrow recalls them both, with a peculiar sense of presence and of absence. They seem to speak from another land, not far away, yet not with human voices—like an echo and its echo. William Richard Jones was born in Luzerne county, Pennsylvania, February 23, 1839. His father was Rev. John G. Jones, a Welsh minister, who had immigrated to the United States in 1832. William was the eldest son, and his father&apos;s failing health made it necessary for him to begin early the work of self-support. At the age of ten, he was apprenticed to the Crane Iron company, of Catasauqua, and in this humble capacity entered upon the profession in which he was to become famous. Unquestionably, the thorough acquaintance with all details, acquired by working his way from the bottom to the top, was one secret of the conspicuous executive ability which characterized him in the height of his career. According to a letter from Mr. J. H. Geer, Assistant Chief Engineer of the Cambria Iron Company, Mr. Jones entered the service of that company in 1858 or 1859 as a machinist, and continued to work in that capacity until July, 1862, when he enlisted as a private in the 133d Regiment of Pennsylvania Volunteers, in which he afterwards commanded a company. The regiment was mustered out of service in 1863, and Captain Jones re-enlisted in the 194th

Jan 1, 1890