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By D. J. Dunn

Grinding balls, simple in shape, are actually sophisticated machine components and essential elements of mineral grinding mills. Their physical properties and quality must be adequate to achieve design life and grinding mission with few failures. Consistent properties and freedom from breakage are essential. Size, mass, hardness profile, chemistry, and microstructure are important variables that should be designed, specified, controlled, and verified to achieve optimal mill performance. Failure to specify ball properties in detail or failure to obtain required ball properties and quality can cause milling productivity losses and excessive costs that could endanger a milling operation's survival in the competitive mineral industry.

Jan 1, 1990

By J. V. Byrnark, R. W. von Bitter

The Hibbing Taconite Co. concentrator flowsheet, which is noted for its simplicity, uses single- stage autogenous grinding coupled with two stages of magnetic separation and two stages of size classification to produce a magnetite concentrate. This paper discusses the pilot-plant development of single-stage grinding, the commercial mill grinding performance, and mill liner development. Process innovation discussion includes process control computer implementation, size classification improvements, mill speed changes, magnetic separator improvements, and quality control innovations.

Jan 1, 1987

By F. H. Muge

This paper intends to present a general methodology implemented in a software package and which can be applied, whatever the exploitation methods, mining constraints and time basis, to mine planning and production schedulling. Examples are: presented covering the medium-term and short-term planning procedure and the production schedulling for two underground mines located in the South of Portugal (Neves- -Corvo and Aljustrel Mines). Both are complex suiphide orebodies with differ- ent exploitation methods (Neves-Corvo: cut-and-fill; Aljustrel: Long-hole stop- ping).

Jan 1, 1992

By P. M. Sandgren, H. Al-Dabbagh

Saudi Company for Precious Metals (SCPM) is jointly owned by the Saudi Arabian state organization Petromin (The General Petroleium & Mineral Organization) and Boliden of Sweden. The company operates the Sukhaybarat gold mine in the Saudi Arabian desert and produces some 80,000 ounces of gold per year by agitation and heap leaching. The discovery, development, and operation of this mine is a success story. After the first drill hole intercepted a gold mineralization in 1983, it took the partners only 8 years to delineate the ore reserve, locate water sources, prepare pre-and final feasibility studies, obtain permits, design, and construct the facilities. Sukhaybarat, which is an open pit mine, started off with a carbon-in-leach agitation plant only, but a heap leach facility was added in the beginning of 1995. Since start of operation in the middle of 1991, a total of 300,000 ounces of gold has been produced in the first four years of operation at a very competitive cost.

Jan 1, 1996

By Mel J. Laurila

The application of on-line ash analyzers in coal processing has become widespread. However, the analyzers are employed largely in monitoring, blending or sorting applications. Just recently has work begun on using on-line ash, moisture and/or solids data for plant control; and even more recently for localized circuit or unit operation control. Process Technology, Inc. (PTI) has since 1990 placed several bulk coal and slurry analyzers in practice where Fuzzy Logic Control (FLC) loops are used to manipulate controllable variables in real time. This technology is now being advanced by PTI. Unit operations where FLC has been employed in feedback loops using on-line ash analyzers include: heavy media vessels, cyclones, concentrating tables and froth flotation. The design, implementation and improvements attainable in preparation plant control using on-line ash analyzers are outlined in this paper.

Jan 1, 1995

By W. Trask

The state of the art in crawler transporters for loads to 3 kt (3300 st) is sufficiently advanced to allow compilation of job cost figures showing the economics of tracked vehicle use under a wide variety of circumstances. Initial costs, cost per ton of capacity, and operational and maintenance expenses are presented. Data is derived from participation by the Neil F. Lampson Co. in more than 3 Mt - km (2.05 million st - mile) of crawler operation during the past 16 years. The effects of economics on future design trends will be examined with particular reference to versatility, portability, and capacity.

Jan 1, 1987

By M. Spangler

FirstMiss Gold installed a supervisory control system that is based on Pavilion Technology's Process Insights neural-network software and Oil System's PI data historian. The first successful control loop involved controlling the limestone feed rate to the neutralization circuit. The resulting improvements in the control of the circuit resulted in savings of $31,000 per month. Although it was the primary goal of the system, supervisory control of the preconditioning circuit was not achieved. However, information gained during the modeling suggested process modifications that resulted in cost savings of $54,000 per month in the preconditioning circuit.

Jan 1, 1997

By Violetta Pavlova

Knowledge of geometrical properties of blocks in a hard jointed rock among other things is of considerable importance for prediction of rock mass behavior and for its exploitation. This paper presents a new approach to obtain the information about percentage of blocks with desirable geometrical properties in a jointed rock mass extending through a large region of interest. A model of a rock mass separated by finite number of systems of parallel plane discontinuities which form discrete blocks is discussed. A computational procedure has been derived to analyze the volume and shape distribution of blocks in the rock mass.

Jan 1, 1992

By Catherine T. Aimone

A computerized cost model has been developed to simulate the technical and economic effects of strip mine blasting in the vicinity of structures. Current surface mining regulations restrict the allowable level of production blasting as a function of this distance. Blast design modifications,' therefore must be employed when blasting in the vicinity of homes to ensure compliance with federal and state regulations specifying limits to the seismic effects generated from a blast. The blasting level allowed. is computed by the charge weight of explosives per delay from the following scaled distance formula: [ ] where W is the charge weight per delay, in kilograms (pounds), D is the distance factor corresponding to the regulatory limit of peak particle velocity to which a structure may be subjected to. Current regulations specify 2.54 cm (1.0 in.) per second corresponding to a SD factor of 27 (60) (Federal Register, 1977).

Jan 1, 1982

By Robert P. Edwards, Brian C. Flintoff

Crushing plants (multiple stage) are an integral part of most conventional comminution circuits (ball mill, rod mill - ball mill). Although conventional circuitry is now the design exception, there are still many older, and some newer plants that include crushing in the process flowsheet. In most of these installations the operating objective is to maximize throughput at some minimum product size, in an effort to balance the comminution load between crushing and grinding. To achieve this goal, while avoiding production losses due to overloads, generally requires the use of automatic control strategies. This paper reviews the crushing plant control problem and describes several approaches that have been successfully implemented in different plants.

Jan 1, 1992

By H. Suharyono, R. Hogg, P. Bunnaul

The flocculation of fine-particle suspensions by polymers is a nonequilibrium process whose performance is strongly influenced by physical as well as chemical variables. A standardized test procedure has been developed that provides quantitatively reproducible measurements of process performance in terms of the floc settling rate, supernatant turbidity and sediment compressibility. The procedure provides information on the development of flocs in response to polymer addition and on their degradation behavior during subsequent handling. Extensive experimental observations using a variety of solids and flocculant types have been used to develop criteria for reagent selection and process design. It is shown that the appropriate choice of reagent(s) is determined primarily by chemical factors (solid type, solution chemistry, etc.). However, actual performance depends more on physical variables, such as agitation intensity and the rate of flocculant addition. Some general guidelines for flocculant selection and process design in industrial applications are suggested.

Jan 1, 1994

By Wolfgang Sand, Alex Schippers, Tilman Gehrke, Thore Rohwerder, Peter-Georg Jozsa

Metal sulfides are degraded via thiosulfate (pyrite) or via polysulfides and sulfur (sphalerite, galena, chalcopyrite) by leaching bacteria The attack on the crystal lattice is either effected by only iron(III) ions or by iron(III) ions and protons, respectively. Consequently, different endproducts are formed. For a control of ARD-processes, these reactions need to be hown to regulate them. Experiments in percolators up to 65 m3 with inorganic compounds like fluoride, concrete, or SDS resulted in differently lasting inhibition. Microcalorimetric measurements of microbial leach activity allow monitoring of these effects with respect to active bacterial cells, and, in addition, the amount or rate of dissolved metal sulfide allowing prediction of possible endangerment by ARD.

Jan 1, 2000

What is your assessment of the mining industry as we near the end of the 20th century? As it always has, the industry is continually changing. The recent rate of change has been hectic. Many mining-related commodities are selling at low prices. These include gold, silver, copper, coal and soda ash, to name a few. Lower prices place pres- sure on mining companies to increase efficiency through productivity, down- sizing or mergers. The short- term effect of this situation may adversely affect the individual SME member. But the long- term benefit is to build a stronger, more productive and internationally competitive mining industry. In addition, most of these metals and minerals have been historically cyclical in nature, and prices will rebound.

Jan 1, 1999

By Ralph Bernstein

The processing of earth observation sensor data by digital technology is almost two decades old. Only recently, however, has this technology become practical and economical. The reasons for this are interesting to analyze, and they provide some insight into what the future may bring. Some of the earlier activities and their limitations, current systems and their applications, and future technology direction are summarized.

Jan 1, 1979

By David M. Spatz

Team, as defined by Katzenbach and Smith (1993), is a small number of people with complementary skills who are committed to a common purpose, performance goals and approach for which they hold themselves mutually accountable. As the mining industry searches for new ore discoveries increasingly under post-mineral cover, the process of mineral exploration has taken us from prospector to geologist to multidisciplined explorer to multi-disciplinary team. Multidisciplinary exploration techniques have improved in terms of sensitivities and penetration and more than ever before each technique requires specialists with appropriate training and skills to process data and interpret results. To produce a quality product, specialists must collaborate openly and honestly in an atmosphere where the collective result takes into account the knowledge and expertise of each individual and the relationships between all pertinent data sets.

Jan 1, 1998

By Michael G. Nelson, Hanguang Wu, V. Izaxon, Sukumar Bandopadhyay

The method of mine ventilation involving heated air, which is frequently used in mines in cold regions, does not correspond to the natural conditions prevailing in permafrost regions; it is not economical and leads to a series of complications which can be prevented or greatly reduced by lowering the temperature of the air stream entering the mine until it is equal to or very close to the temperature of the frozen ground This paper presents ventilation design approaches which can be engineered to provide the required micro-climate and thus en- sure the stability bf the ground for placer mines in permafrost. Specifically three ventilation design approaches are presented: 1) design based on minimum thermal impact; 2) design based on positive/negative heat accumulation in the existing mine airways; and 3) design based on heat exchanging devices such as thermosyphons placed above ground.

Jan 1, 1997

By S. D. Thompson

Several discrete-event simulation models have been developed for designing the conveying system capacities of underground coal mines. Most of these models require the use of a step function approach to mimic the loading process at each conveyor loading point. Over the years, practitioners have generally employed one of three versions of the step function approach. An important issue is how these three versions compare to each other in terms of simulated capacity requirements for belt conveyors. Another issue is how they compare to the peak capacity design. This paper addresses these issues by statistically and quantitatively comparing their simulation results. The consequences and problems associated with using each version are also discussed and summarized.

Jan 1, 1998

By P. Somasundaran

Beneficiation by froth flotation, which exploits the difference in surface properties of minerals, has been a promising method for coal cleaning. However, dissolved mineral species present in coal flotation systems can interact with particles and other species leading to drastic effects on flotation. Particularly, precipitation or adsorption of such species on the particles can alter their surface properties and thus influence the efficiency of coal cleaning. In this work, the bulk and surface precipitation of the dissolved mineral species present in Pittsburgh No. 8 coal was investigated under controlled experimental conditions. Changes in the surface properties of coal due to the precipitation were monitored by following zeta potential. Solution potential data were used to elucidate the mechanism of the precipitation. The effect of the precipitation of the dissolved species on the floatability of coal was found to be marked.

Jan 1, 1995

By D. Limpitlaw, E. M. Hoadley

The minerals sector plays a significant role in the development of many Southern African economies. In the Southern Africa region, as in other developing regions, economic development is seen as the key contributor to poverty alleviation and social upliftment. The significant economic contribution of the minerals sector may be reduced by negative impacts on the biophysical environment and on the communities where mines operate. A critical variable in determining the net contribution of mining companies to SD is the degree of transparency with which the companies operate. Transparency is increasingly emphasised as an essential aspect of good governance and SD, but it is also difficult to establish, and is a sensitive issue for mining companies as they compete with each other for minerals sales. Transparent reporting could ensure that the interests of all stakeholders are addressed as company data is subject to informal ‘auditing’ by any interested party. This paper assesses published reports of five companies over a number of years to establish whether it is possible to make an assessment of the companies’ contribution to SD.

Jan 1, 2005

By Wilhelm J. Kogelmann

The concept and operation of novel shaft sinking systems utilizing roadheader-type cutter booms, including mucking, conveying, and hoisting installations, are described. Selection criteria, performance data, and economic considerations for various shaft excavators are presented. Various applications of this low-cost and flexible system for civil engineering and mining projects will be discussed. The cutter booms can work in both soft ground and competent rock. Furthermore, the novel excavator can operate in ground stabilized by grouting, cementing, and freezing. The flexible cutting system can be used both for excavation of shafts, foundation pits, slopes, and for tunneling (drifting).

Jan 1, 1989