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By D Akis, A Clark

The Lihir gold operation, located in the New Ireland Province of Papua New Guinea (PNG), approximately 900 km north of Port Moresby, was commissioned in 1997 under the management of the Lihir Management Company, a subsidiary of Rio Tinto. This management period ended in 2005 with Lihir Gold Limited (LGL) becoming self-managed. LGL is now the largest listed company in PNG and a top tier mining company in Australia. The focus of the operation since 2005 has been to take advantage of strong market conditions to increase cash flow while driving operating costs into the lowest quartile of gold producers. During this period production has increased through capital expansions, most notably with the addition of a flotation circuit, and through culture change and efficiency improvements. The next step forward for the Lihir operation is a major plant upgrade to increase production to an average of around one million ounces per annum by matching the ore processing rate to the ore mining rate. The key benefits of this project will be the addition of approximately 240 000 ounces per annum of gold production, the access to an additional one million ounces of gold and the ability to meet all stockpiling requirements. The Lihir operation has come out of the boom period in a strong position, is undertaking a major upgrade at a time when prices are low and labour is available, and will be positioned to take advantage of future opportunities as they arise.

Jan 1, 2009

By T Leach, I Pringle

The Bowdens Silver Deposit is a low sulfidation epithermal silver-base metal deposit that has formed on the northern margin of a hydrothermal system within air-fall breccias, ignimbrites and crystal tuffs of rhyolitic composition. The deposit lies near the north-eastern margin of the Lachlan Fold Belt and the rhyolitic host rocks are of Early Permian age. The silver mineralisation occurs as flat-lying zones of disseminations and silicic fracture-filling within the Rylstone Volcanics and is closely associated with sulfides of iron, arsenic, lead and zinc. High-grade silver mineralisation is also found in steeply-dipping fracture zones which host banded sulfide veins. Studies of the alteration products indicate that high temperature fluids, flowing from south of the current project area, resulted in quartz (¦adularia) û illite/sericite alteration. Cool, low pH steam-heated waters on the northern and eastern margins of the prospect area resulted in siderite û smectite-illite clay û Fe-carbonate û marcasite û kaolinite alteration. Mixing of the two fluid types resulted in the deposition of iron and base metal sulfides, a decrease in both sulfur activity and pH of the mineralising fluid, and subsequent silver mineralisation.

Jan 1, 2004

By N G. Corner

A sea bed sampling programme by CRA Exploration Pty Limited over an area of 12 000 km offshore from Westland, Southland and Otago, New Zealand, led to the discovery of the Harvester Prospect, an area of some 67 km2 which averaged 189 mg/m3 gold in surface samples. This area was in water depths of 70 to 106 m and contained a high grade core of 33 km2 which averaged 283 mg/m3 gold. The gold recovered was fine grained, averaging 124 microns, and indicated a potential resource of approximately 10 t of gold per metre of thickness. Interpretation of existing seismic and geological data suggested that the gold anomaly may be associated with a unit of sediments 10 - 40 m thick, probably deposited during a lower sea level stand. Two initial attempts at vibrocoring the anomaly produced inconclusive results. In 1989 a much more powerful vibrocorer with scaled up support facilities and a dedicated 24 h turnaround laboratory were employed. The final results clearly showed that the gold was from an uneconomic surface enrichment.

Jan 1, 1990

Kidston Gold Mines Limited (70 per cent Placer Pacific and 30 per cent Public Shareholders) has been mining the Wises Hill Pit since late-1984. The Wises Hill Deposit is a large low grade gold deposit and as such is highly sensitive to economic parameters. The uniformity of the orebody has allowed a bulk mining method to be used, with minimal dilution. Total reserves defined to-date are 64 160 OOOT at a grade of 1.60 g/t gold. Mineable reserves remaining as of January 1992 are 36 357 OOOT at a grade of 1.28 g/t gold.Mining investigations to reduce the impact of lower gold prices, the effect of decreasing headgrade and increasing mining costs have focused on wall steepening.

Jan 1, 1992

Lower Silesia Coal Basin/SW Poland/ is adjacent to highly gas saturated igneous massiv and since the beginning of this century more than 1500 outbursts have occurred in four existing mines, including 1295 in the most hazardous mine Nowa Ruda. Prevailing part of these are carbon dioxide/coal outbursts of ejected masses 50-5000 tonnes/av.200/t and gas volume released from 200 m3 to 800,000 m3 Magnitude of these phenomena is growing with the depth and for present extraction levels/ 375-753 m/ may be expressed by a formula: M = 4.25/H-400/, where M-masses ejected, t and H - depth of extraction, m. Regulations obligatory hitherto call for gas pressure measurements to be made in 3 m long and 42 mm dia. boreholes spaces not more than 25 m along the longwall face and taking sample of drillings for desorption testing. Criteria of a hazard are following: pressure higher than 30 kPa /for C02/ or 80 kPa /for CH4/ and desorption more than 1,44 cm3/g. These criteria are not satisfactory because many outbursts occurred in spite of low values of parameters measured and for several times no hazard was evident after very high values were obtained. Moreover, observations show that a huge majority of case outbursts occurred in coal weakened by local geological distortion.

Jan 1, 1980

The state-owned Swedish company LKAB is one of the world's largest producers of iron ore. LKAB mines the greater part of its ore underground, and very high efficiency is vital if it is to compete successfully with open pit mines. Consequently, computers and OR are essential parts of the company's operations. This paper gives some examples of success- ful computer and OR applications at LKAB, coupled with some remarks on the costs and benefits of OR.

Jan 1, 1977

By Mckenzie CK

Delay scatter, although widely recognised, has rarely been studied with the aim of critically reviewing blast designs. With current trends towards increased deck charging, and the effect on the number of separate delays in blast designs, delay scatter is shown to have a rather profound influence on the control of initiation sequence and the ability to successfully con- duct pre-splitting and smooth blasting. Determination of realistic delay scatter distributions is the first step towards application to blast design. Delay scatter must be evaluated in terms of deviation from the nominal time, not in terms of deviation from the batch mean, since the latter is not usually known without specific testing, requiring accurate timing instrumentation. Computer programs using Monte Carlo simulation can then be developed to investigate the probabilities of out-of-sequence initi- ation or near-simultaneous initiation within any specified interval. The procedures have been applied to both production and development blast designs in Australia and Chile to improve initiation sequence control and to rationalise and simplify blast designs.

Jan 1, 1988

By Cutler JL

At the present stage of the Rundle oil shale project planning, with depressed world oil prices, early development of the resource is unlikely. However, this postponement is being used to carry out technical studies required to evaluate alternative rehabilitation strategies and establish a sound environmental planning basis. Major technical data from the following studies are reviewed: Resource: - mine planning; material characterisation; retorting; geology; Environmental: - meteorology; surface water management; laboratory and field leachates; revegetation; waste characterisation; hydraulic and chemical modelling; dust suppression; plant/water interactions; and impact evaluation. These studies have shown that topsoil replacement, seeding mixtures, fertilizer application rates, subsoil quality and handling, waste pile slope and most importantly soil water storage are key factors in successful rehabilitation.

Jan 1, 1987

By Bangerter PJ

The use of gravity concentration is, and has always been, the conventional primary method for gold recovery from alluvial deposits. The development of high capacity cone concentrators and metallurgically efficient wash-waterless spiral separators has had some impact in the technology for alluvial gold processing, but perhaps more significantly has led to the relatively recent use of this gravity concentration technology in grinding circuits of hard rock ore for "coarse" gold removal and for scavenging gold locked in sulphides from cyanidation tailings streams.Gravity concentration systems are relatively low-cost, non-polluting and energy efficient; and their judicial use in gold treatment plants can significantly reduce overall capital and operating costs.The application of modern gravity concentration technology to hard-rock and alluvial gold ore treatment is discussed. Flowsheets and test and operating data from a number of gold processing operations incorporating gravity concentration treatment are presented.

Jan 1, 1984

The Yabulu refinery of Queensland Nickel Pty Ltd located near Townsville now imports more than three million wet tonnes per year of nickel laterite ore from New Caledonia and Indonesia, making it the largest importer of any commodity in Australia. The project has illustrated that importing untreated bulk ore and re-exporting high value products makes good economic sense for the company and the nation. The economics of this exercise have been considerably enhanced in the past year by changing the project's principal product from nickel oxide sinter to refined high purity nickel metal. It is one of the few operations in the world where nickel ore is transformed to nickel metal at a single site. Several novel technological processes were developed at Yabulu and incorporated into the refinery to allow this product transition to occur. By utilising internally developed technology the new processes were installed at a capital cost of less than $10 million. It is unique for a large nickel producer to completely change the quality of its entire product range many years after the plant was constructed and considerable attention to marketing the new products has been required.

Jan 1, 1995

By Pinn N

Geosynthetics is an all encompassing word to describe a number of man-made products usually from hydrocarbons which are used in conjunction with the soil. The specific products are:Geotextiles Geomembranes GeonetsGeogrids GeocompositesIn mine establishment and associated construction work, Geosynthetics have proven to be successful in a wide range of applications. For example, geotextiles are now used to assist with the establishment of access roads, site preparation, haul roads and in connection with the construction of embankments for storage ponds and dams as well as for general hydraulic and foundation engineering problems.

Jan 1, 1990

By Glastonbury J. R

Commercial operation of the Sherritt Gordon process in Australia for the leaching of nickel sulphides has promoted an investi- gation of the factors which influence extraction kinetics. This portion of the investigation has been directed towards the physical and chemical nature of the concentrate and the physical evi- dence of the mode of extraction. Details of the particle size distribution, mineral composition and chemical composition are given. The dis- tribution of various minerals in different size fractions and magnetic fractions is discussed. An electron microprobe was used to determine the composition of individual grains in the concentrate. The solid residue from an ammonia oxi- dation leach was subjected to microphotograph- ic examination, X-ray diffraction analysis and scanning by an electron microprobe. Clear evidence was obtained for a shrinking core mode of kinetic extraction with an amorphous iron oxide product layer contrary to previous reports that the latter is pseudomorphic with the original mineral.

Jan 1, 1973

By Hayes P. C

In commercial mineral processing operations it has been found that the conditions in the drier have a considerable effect on the subsequent electrostatic separation of nttile and zircon. Laboratory scale studies simulating these heat treatment processes have shown that the electrical conductivity of nitile varies markedly with treatment temperature, time and gas composition. The zircon on the other hand is unaffected. By increasing the electrical conductivity of the rutile, significant increases in separation efficiency can be achieved. Electron microscope investigations have shown the increase in electrical conductivity to be associated with the production of planar defects in the crystal lattice.

Jan 1, 1991

By Madgwick J, Pracejus B

The microbial, microaerobic, biodegradation of cryptomelane-rich and pyrolusite-rich samples of manganese oxides was studied in repeated five-day static batch cultures over II weeks. Manganous ion was leached/reduced faster from the cryptomelane-rich samples (average 510 mg Mn2+/1/d) than from the pyrolusite samples (average 442 mg Mn2+/1/d).Cultures contained 20 per cent (w/vl) manganese mude, five per cent (w/v) molasses nutrient and the end-of-batch bacterial cell numbers were approximately 1010 cells/ml. The cryplomelane-rich sample incubates became more acid with time than the pyrolusite-rich incubates. The breakdown of pyrolusite proceeds in a relatively uniform way, while cryplomelane indicates a stepwise destabilisation.

Jan 1, 1992

The far reaching consequences of designing pillars for coal mines, while retaining concern for safety and economics, are cause for the search for refinement of the existing engineering methods to continue. Coal pillars, while having various functions within the overall mine plan, are the basic structural elements that assure the stability of a mine. Reliable coal pillar design methods take into account criteria which the pillars should meet in specific applications. These applications include typical mining situations such as the partial extraction room and pillar method with and without subsidence considerations, high extraction rate room and pillar, longwall mining chain pillars, and barrier pillars. However coal pillars are onlyu one element of a three element roof-pillar-floor system, weakest element of which system usually determines the stability of the excavations; however, the mining engineer can ony change dimensions of a pillar, properties of the surrounding strata remain beyond his control. The state of the art approach in pillar design places emphasis on recent developments in research. A widely encountered problem in certain coal fields is where pillars are underlain by weak floor strata. The resultant pillar design constantly maintains the perspective of the reliability of the design.

Jan 1, 1991

By Maxwell HW

Pacific Coal Pty Limited (a wholly owned subsidiary of CRA Limited) managed the interests of six members of a joint venture formed to mine and export eight million tonnes of export quality steaming coal from a mine developed at Blair Athol in the Bowen Basin of the Central Queensland coal fields. The mine is now operated by Blair Athol Coal Pty Ltd. Crooks Michell Peacock Stewart Pty Limited (CMPS) was awarded a project management and engineering contract for the total mine portion. Following a feasibility study, CMPS carried out an Optimisation Study which produced changes to the design of the project, thus resulting in the project budget being reduced by some A$13 million. In spite of a number of late additions to the scope of work, the project was completed at a final cost of A$148 million, many millions below the reduced project budget. The project was also completed several months ahead of schedule. Total services were provided to take the project from feasibility stage through to the establishment of an operational facility and included project management, planning and control, accounting and financial control, as well as the organisation of engineering, procurement, construction, industrial plant commissioning, and technical training matters.

Jan 1, 1986

By Howard G. L

The gold treatment plant of Great Western Consolidated N.L. is at Bullfinch, Western Australia, 22 miles north of Southern Cross, which is 100 miles west of Kalgoorlie. A railway to Southern Cross connects the mine with the main Perth-Kalgoorlie line.The plant, which commenced operations on the 31st October, 1952, was, designed by Messrs. Alex: Stewart & Co. in consultation with the technical staff of Western Mining Corporation Ltd. to treat 1,000 long tons a day, made up of approximately equal parts of quarry oxidized ore and underground sulphide ore, by moderately coarse grinding (2-3 per cent plus 65 mesh Tyler) and straight cyanidation without straking. The design had to allow for future treatment of all sulphide ore at the rate of 40,000 tons per 28-day periodand to make provision for the possible later inclusion of preaeration treatment.The test work on .which design was based was done on representative development samples, the mine being divided into zones for this purpose, to check possible local variations from average treatment behaviour. Proposed mill feed mixtures were made up from time to time for complete ore dressing tests, which were conducted in the Western Mining Corporation laboratory at Kalgoorlie.The chief feature of the design was that the plant had to handle the extremes of very soft, poor settling and filtering oxidized ore and very hard, good settling and filtering sulphide ore. On one hand, crushers and mills had to be large enough to handle the sulphide ore and on the other, thickeners and filters had to be large enough to handle the oxidized ores.The design is marked by simplicity, the use of large units of equipment, and flexibility to cope with a variety of ores.

Jan 1, 1956

By Denholm W. T, Rankin W. J

The reduction of zinc from lead blast furnace slags using hydrogen was studied at 1300¦C as part of a laboratory investigation of zinc fuming. To perform the experiments, 300 g "spent slag" was melted in a crucible. Hydrogen was then injected into the slag through a lance and fresh blast furnace slag was added regularly in small quantities over a period of 40 minutes. Zinc added in the fresh slag was reduced and the zinc level of the bulk slag attained a steady state value of between 1 and 9% after about 10 minutes, depending on the gas injection rate. Because of the high reactivity of hydrogen, bulk supply of hydrogen to the slag was the rate limiting step at the flow rates used and it is believed that the gas-slag reactions in the system were at equilibrium. A partially/stabilized zirconia cell with a Ni/NiO reference electrode was immersed in the slags during the experiments and the steady/state oxygen potentials of the slags were measured. By using the experimental oxygen potential values and calculated values of the steady state concentrations of zinc in the offgas, the activity of ZnO in the slags was calculated from the Gibbs's free energy change for the reaction:

Jan 1, 1989

The Beruang Copper-Gold Deposit is located very near the centre of Kalimantan in Indonesia. It is a dacitic tuff hosted deposit currently being explored by Kalimantan Gold Inc of Canada. Exploration activity to date at Beruang has been focused on the Main Zone, which is defined by a north-south elongate, 1 + 1.5 km zone of anomalous copper and gold, and intense phyllic alteration. The disseminated sulfides responsible for the anomalous copper values produce a moderate to high chargeability signature. Phyllic alteration is overlain at high levels, and on the western edge of the Main Zone, by advanced argillic alteration. The dacite tuffs hosting the mineralisation are cut by post-mineralisation dacite dykes that are delineated by ground magnetics and geological mapping. Base metals, principally zinc and lead, form broad halos around the Main Zone. These metals are incorporated in massive NE-trending, polymetallic mineralisation that outcrops to the north and south of the Main Zone. IP survey results highlight the highly pyritic NNE-trending shear zone, which hosts most of the copper mineralisation in the Main Zone. A high chargeability anomaly at depth in the central-east part of the Main Zone is interpreted to be the source for mineralising hydrothermal fluids. This is suggested by zonations in alteration and mineralisation. A deep chargeability anomaly can be correlated with the downward plunge of a pyritic breccia, encountered at shallow levels in drillholes, and is a potential breccia pipe target. Compilation and inversion modelling of the IP results has yielded some interesting drill targets.

Jan 1, 2004

By Sobek S, Lotzien RM

Although the conventional procedures for designing agitator flotation plants are well-known and reliable, little experience for designing modem pneumatic flotation plants has been gained up to now. A reliable procedure originating from graphic methods for the design of distillation columns is presented. Examples demonstrate on laboratory and semi-technical scale the application of this extremely practical method for designing a fly ash and a magnesite flotation plant.

Jan 1, 1993