Search Documents

By A. G. Mayton, D. H. Ambrose, C. C. Jobes, N. K. Kittusamy

In a systematic study, the National Institute for Occupational Safety and Health (NIOSH) evaluated seat designs in low- and mid-seam shuttle cars during production operations at two underground coal mines in southern West Virginia. The purpose was to support, with additional data, earlier findings that NIOSH ergonomic seat designs (featuring viscoelastic foam padding and lower-back support) may help reduce health risks to operators of coal mine shuttle cars. Eight shuttle car operators evaluated seven seat designs (one already in use in each vehicle and five NIOSH designs) relative to perceived and measured whole-body vibration (WBV) exposure (including vehicle jarring/jolting) and discomfort. Operators’ perceptions using a visual analog scale (VAS) and questionnaire ratings were compared with International Standards Organization (ISO) 2631-1:1985 fatigue-decreased proficiency (FDP) limits and measured WBV levels on low- and mid-seam shuttle cars. Objective and subjective data results indicated that NIOSH seat designs (with added adjustability, lower-back support and improved seat padding) performed better to reduce vehicle jarring/jolting levels and that shuttle car operators favored them over existing seat designs. The NIOSH low- and mid-seam shuttle car seats showed 45 to 77 percent better performance in FDP and 9 to 60 percent better performance overall in operators’ ratings. Considering the VAS results for low- and mid-seam shuttle cars under no-load conditions, operators rated the level of jarring/jolting 18 to 89 percent lower with the NIOSH seats. Reductions in measured vehicle jarring/jolting were 19 to 46 percent for the three-directional vector sum accelerations relative to the existing seats on the low- and mid-seam shuttle cars. Questionnaire responses indicated that operators for both shuttle car models rated NIOSH seat designs as more comfortable overall. Vehicle operators most frequently suggested adding armrests to improve the seats on the mid-seam shuttle car. A suggested improvement for the low-seam shuttle car was to make the seat a better fit for the operator compartment, which would enhance clearance between the operator and vehicle controls and allow for better seat adjustment and operator visibility.

Jan 1, 2009

By M. Heger, V. Lund, P. Mongeon, D. Bogunovic, V. Kecojevic

The U.S. coal mining industry consumes a significant amount of energy, primarily diesel fuel and electricity. The continuous global increase in energy demand, high energy prices and environmental issues related to carbon dioxide emission represent a substantial challenge for the mining industry. This paper presents the result of research on development of an integrated data environment system for analysis of energy consumption in a surface coal mine. A case study on an operating surface coal mine is carried out to demonstrate the practical application of the developed system. The research work presented here may be used by mining professionals to help provide the answers to the crucial questions of when, where and how much energy is being used. This developed system represents a framework for efficient management of energy consumption.

Jan 1, 2009

By Bradford F. Townsend, Marc R. Kritzer, Michael F. Roach, Dennis Ofiara

All Rights Reserved. Printed in the United States of America. Information contained in this work has been obtained by SME, Inc. from sources believed to be reliable. However, neither SME nor its authors guarantee the accuracy or completeness of any information published herein, and neither SME nor its authors shall be responsible for any errors, omissions, or damages arising out of use of this information. This work is published with the understanding that SME and its authors are supplying information but are not attempting to render engineering or other professional services. If such services are required, the assistance of an appropriate professional should be sought. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. Any statement or views presented here are those of the authors and are not necessarily those of SME. The mention of trade names for commercial products does not imply the approval or endorsement of SME.

Dec 1, 2008

To improve the level of hearing protection by providing workers with an inexpensive, easy-to-use device to check earplug fit. Background Approximately 30 million workers are exposed to hazardous noise on the job, placing them at risk of permanent hearing loss, tinnitus, and other disorders. Although the preferred solution is to eliminate noise through engineering controls or to reduce noise exposure through administrative controls, hearing protectors are critical when noise is unavoidable. Studies of hearing protector users have shown that average protection values in the real world are much lower than the labeled noise reduction ratings determined in laboratories with trained and motivated subjects. Even worse, many hearing pro­tector users get virtually no protection at all because of poor fit. The studies also show that users have a harder time achieving adequate protection levels with earplugs than with earmuffs. It?s difficult for users to tell if earplugs are working well just by looking at them. A more accurate approach is to check how much they block or ?attenuate? noise. Earplugs vary in their attenuation characteristics, with most providing a maximum of 20?35 decibels of noise reduction when worn correctly. Any earplug that?s suitable for use in noisy settings will attenuate noise by at least 15 decibels. Personal fit testing is an effective way to help hearing protector users improve the fit and protection levels of the devices. However, existing fit-testing systems are expensive and unsuitable for use at many industrial worksites.

Dec 1, 2008

By Carmen Mihaela Neculita

Sulfate-reducing passive bioreactors efficiently treat acid mine drainage (AMD) by increasing its pH and alkalinity and by removing metals as sulfide precipitates, in addition to hydroxides and carbonates. However, the new mining legislation sets discharge limits based on physicochemical parameters and on the non-toxicity of treated effluent as well. In this study, toxicity was assessed for effluent from 3.5 L column bioreactors filled with mixtures of natural organic carbon sources and operated at two different hydraulic retention times (HRTs) of 7.3 d and 10 d for the treatment of a highly contaminated AMD. Acute toxicity was observed for D. magna, and a toxicity identification evaluation (TIE) procedure was performed to identify potential toxicants. To help the interpretation of the toxicity results, metal partition in the effluent was also determined by filtration and ultrafiltration, while geochemical modeling was performed for metal speciation evaluation. The 10 d HRT effluent was nonacutely lethal for rainbow trout but acutely lethal for D. magna, whereas the 7.3 d HRT effluent was toxic for both organisms. The toxicity to D. magna was eliminated by 2 h of aeration for the 10 d HRT effluent, and the TIE procedure suggested iron as a cause of toxicity. However, the 2 h aeration eliminated the toxicity of the 7.3 d HRT effluent, only if performed after the pH rising to 9.3. Data regarding metal speciation indicated instability of both effluents during aeration and were consistent with the toxicity being caused by iron. The study indicates that design of passive treatment should include sufficient HRT and posttreatment aeration to meet acute toxicity requirements. Keywords: acid mine drainage, sulphate-reducing passive bioreactors, hydraulic retention time, effluent toxicity, metal speciation

Nov 1, 2008

By Michel Noël

This paper presents a partial compilation of adopted measures of waste rock dump closures at mine sites located in Canada and Alaska, where the climate includes cold winters. The paper also presents the selection process that was followed for some of those mine sites. Mining operations usually generate waste rock that can sometimes result in very large quantities. Additionally, the nature of the ore body and the host rock will often introduce environmental impacts. These impacts need to be managed not only during the operations but also in the long term. Mine closure plans consequently have to address the long term issues that sometimes require perpetual treatment. Closure planning often involves the evaluation of risks associated with environmental and financial liabilities. It needs to consider the science, some common definition of objectives, and there will be a need to manage resources and schedules. Closure planning is essentially an exercise in constrained decision making. A performance and risk based ranking matrix is often developed during this selection process to identify the preferred option(s). The case studies presented in this paper provides a few examples. The level of knowledge on acid rock drainage from waste rock dumps has increased considerably over the past decades. It did not necessarily increase the level of complexity of the adopted closure methods, as the selected closure methods are often kept simple. A common approach consists of stabilising the slopes of the waste rock dumps material by resloping and then covering the waste rock with a growth media to support vegetation. Such covers prevent direct contact of animals with the waste rock material, minimise erosion and reduce infiltration to various degrees. The inclusion of water treatment is obviously dependent on the water quality being released.

Nov 1, 2008

By Michel Noël

Cet article présente une compilation partielle des mesures adoptées pour la fermeture des haldes de stériles pour des mines situées au Canada et en Alaska, et dont le climat comporte des hivers froids. L?article présente également le processus de sélection qui a été suivi pour certaines de ces mines. Les exploitations minières produisent habituellement des quantités de stériles qui peuvent être importantes. De plus, la nature du dépôt minier ainsi que la roche mère vont souvent entraîner des impacts sur l'environnement. Ces impacts doivent être gérés non seulement durant les opérations minières, mais souvent à très long terme après la cessation de l?exploitation minière. Les plans de fermeture de mine doivent par conséquent procurer des solutions à très long terme, voire même à perpétuité dans bien des cas. Le processus de sélection implique souvent l'évaluation des risques liés aux responsabilités environnementales et financières. Il doit considérer l?aspect scientifique, comporter une définition des objectifs, tout en incorporant une gestion des ressources et des plans de travail. La planification de fermeture est essentiellement un exercice de prise de décisions comportant des contraintes. Une matrice de classement basée sur la performance et le risque est souvent développée durant ce procédé pour identifier les options préférées. Les études de cas présentées dans cet article présentent quelques exemples. L?état des connaissances sur le drainage acide minier provenant des haldes de stériles a augmenté considérablement au cours des dernières décennies. Ceci n?a pas nécessairement augmenté le niveau de complexité des méthodes adoptées pour la fermeture. Une approche qui est fréquemment utilisée consiste à stabiliser les pentes des haldes de stériles en abaissant la pente des talus pour ensuite recouvrir les stériles d?une couche de sol pour soutenir la végétation. De telles couvertures empêchent les animaux d?avoir un contact direct avec les stériles, minimisent l'érosion et réduisent l'infiltration à divers degrés. L'inclusion d?un traitement des eaux dépend évidemment de la qualité de l'eau au point de déchargement.

Nov 1, 2008

By Pascal Lesagel

Life Cycle Assessment (LCA) is a holistic environmental assessment tool that allows the compilation and evaluation of the inputs, outputs, and potential environmental impacts of a product or service throughout its life cycle, from cradle to grave (i.e., from resource extraction and transformation to final disposal, including production and use stages). The relevance of LCA for the mining industry is twofold. First, the mining industry has a role in providing the LCA community the data that allows subsequent evaluations of the life cycle environmental impacts of primary materials such as metals, as well as the environmental comparison of the downstream products of the mining industry with other competing materials for specific uses. Second, the mining industry can use LCA in order to evaluate the environmental impacts of its activities, identify their environmental hotspots and compare the impacts of available technical options. For example, the environmental impacts of different extractive and processing technology can be compared through the use of LCA. This latter use of LCA by the mining industry is less common. This paper discusses the use of LCA to compare sulphidic tailings management options. The paper also presents some of the LCA research challenges that still have to be addressed to increase the relevance of LCA results for the specific context of mining activities.

Nov 1, 2008

By John A. Organiscak

Enclosed cabs are a primary means of reducing equipment operators? silica dust exposure at surface mines. The National Institute for Occupational Safety and Health experimentally investigated various factor effects on cab air filtration system performance. The factors investi­gated were intake filter efficiency, intake air leakage, intake filter loading (filter flow resistance), recirculation filter use, and wind effects on cab particulate penetration. Adding an intake pressurizer fan to the filtration system was also investigated. Results indicate that intake filter efficiency and recirculation filter use were the two most influential factors on cab penetration performance. Use of the recirculation filter reduced cab penetration by usually an order of magnitude over the intake air filter alone because of the multi­plicative filtration of the cab interior air. Intake air leakage and filter loading affected the cab penetration to a lesser extent, while wind had the least impact on cab penetration between the calm and 10-mph wind velocities tested. Adding an intake pressurizer fan notably increased intake airflow and cab pressure with only minor changes to cab penetration. A mathematical model was developed that describes cab penetration in terms of intake filter efficiency, intake air quantity, intake air leakage, recirculation filter efficiency, recirculation filter quantity, and wind penetration.

Nov 1, 2008

By Roberson Cabrera

"Las nuevas tecnologías y gestión de la información han contribuido a la solución de soporte de los procesos estratégicos de las empresas. Para ello, Doe Run construyó un sistema que ayuda a identificar elestado de los diferentes procesos existentes en el Complejo Metalúrgico de La Oroya (CMLO). En ese sentido, el presente trabajo señala el Sistema de Control de Operaciones desarrollado en la mina La Oroya, donde se realiza un análisis continuo de las principales variables e indicadores del proceso y el seguimiento de la evolución de los mismos."

Sep 24, 2008

By Lui Chocano

"El presente trabajo señala los beneficios de la aplicación de la tecnología de la virtualización en la empresa minera Yanacocha, la cual está enfocada en brindar soluciones tecnológicas que aporten beneficios directose indirectos en las operaciones del programa en conjunto y las áreas de Operación. Esta tecnología de la información provee recursos para el procesamiento de la información y soporte de los servicios ofrecidos a la operación. Así también la virtualización de servidores ofrece una ventaja diferencial para los negocios como la optimización de los recursos actuales en los centros de datos (servicios y servidores), de forma que permiteextender la capacidad para albergar y brindar nuevos servicios a nuestras áreas internas. "

Sep 24, 2008

By Orlando Gallardo

El presente texto describe la implementación del software ADS (Sistema de Despliegue Activo) a los sistemas de control supervisor de los diferentes procesos del complejo metalúrgico a nivel administrativo -en tanto replica los archivos gráficos y de base de datos. Este servidor además de concentrar en su red de campo redundante data de controladores e instrumentos de campo, puede compartir información con clientes usuarios y clientes de visualización dentro de la planta. En ese sentido, el objetivo es simplificar la producción y uso de datos únicos y garantizar la fiabilidad de estos a tiempo real para todos los niveles de supervisión a nivel administrativo, al tiempo que se planea y optimiza los recursos con la toma de decisiones apropiada.

Sep 24, 2008

By Jorge Meza

El presente texto señala el diseño de controladores en los hornos de fusión de concentrados de cobre a través de la lógica difusa. Para ello, se simuló dinámicamente el proceso de fusión de concentrados de cobre de un horno de tecnología Isasmelt, incluyendo su actual sistema de control y subsistemas convencionales (PID), para representar sus principales parámetros termodinámicos, y de esta forma, obtener una base de medición. Posteriormente, se desarrolló el sistema de control avanzado con la teoría de lógica difusa, que fue incorporado en el módulo de simulación del horno, para comparar su performance con la del controlador convencional.

Sep 24, 2008

By Ricardo Baños

Ante la demanda actual de mineral de hierro por el creciente consumo cada vez mayor de los países emergentes del Asia, las empresas mineras tuvieron que explorar nuevos yacimientos de hierro y así satisfacer esta demanda que se prevé continuará en los próximos lustros. En ese sentido, el presente trabajo busca generar niveles a partir de secciones geológicas digitalizadas y representadas por medio de bloques, con el fin de obtener el modelo geológico, para así estimar las reservas geológicas y la valorización del yacimiento para conseguir el límite óptimo del diseño de minado en la empresa Shougang Hierro Perú.

Sep 24, 2008

By Luis Valdivia

Dado que el objetivo principal de un departamento de Geología de exploraciones es el de estimar recursos minerales en nuevos blancos de exploración identificados a través del análisis e interpretación de información geológica proveniente de diversas fuentes. En ese sentido, el presente texto señala la sistematización de los datos geológicos como el uso de las imágenes satelitales, fotografías aéreas, geofísica, geoquímica, cartografiado geológico, sondajes diamantinos, catastro minero, datos geográficos y políticos, etc. a través de un servidor que integre dichas estructuras lógicas de conocimiento, de manera que todos puedan acceder a ella de manera fácil y dinámica. Asimismo, para los datos de carácter numérico llámense muestras, sondajes, leyes, se utiliza la plataforma Access como gestor de base de datos, mientras que para la información grafica superficial, el software ArcGis.

Sep 24, 2008

By Marino Gaspar

El presente texto tiene como objetivo la mejora de gestión de mantenimiento de la flota, el aumento de la productividad y eficiencia de los scoop en el proceso de monitoreo de la mina Los Quenuales de la unidad minera Yauliyacu. Para ello, se desarrolla SIMORES, un sistema que recolecta toda la información accesible de los scoop, para que se tenga una perfecta gestión de la flota de scoop con la máxima productividad y eficiencia. Dicha información genera datos como: tiempo de uso del motor, consumo del combustible, uso de los cambios de la transmisión, información de servicio, etc que permite monitorear y administrar mejor el equipo, haciéndolo más productivo.

Sep 24, 2008

By Jorge Meza

El presente texto señala la aplicación del sistema de gestión de demanda y consumo de energía eléctrica en la fundición de Southern Perú. El sistema está compuesto por un módulo predictor de demanda eléctrica y un módulo de simulación del sistema eléctrico de la planta. El primero, se construyó utilizando redes neuronales con algoritmos de aprendizaje backpropagation, capaz de pronosticar la evolución horaria de la demanda eléctrica con un porcentaje de error cercano. Mientras que el segundo está basado en técnicas de estimación paramétrica, redes neuronales y ecuaciones matemáticas obtenidas por regresión estadística, que simula el comportamiento del sistema de energía eléctrica de la fundición. En ese sentido, los módulos facilitan una adecuada planificación, ya que permiten conocer el comportamiento de la demanda horaria y los patrones de consumo de la planta, incluyendo los componentes de la facturación. Así como las deficiencias energéticas y oportunidades de mejora, sobre la base del análisis de la información acerca de los equipos, procesos y planes de producción, así como programas de mantenimiento.

Sep 24, 2008

By Wilder Pando

"La inversión de las grandes corporaciones mineras en tecnología permite crear mejores prácticas de negocio, e implementar nuevas soluciones tecnológicas de acuerdo a las necesidades de cada empresa. En ese sentido, el presente texto señala la integración de las áreas de Operaciones Mina y Tecnologías de Información de la Minera Yanacocha en el diseño e implementación de diferentes proyectos que contribuyen a alcanzar los objetivos de la empresa a través de soluciones que soporten las actividades medulares del giro del negocio y de las estrategias de la excelencia operacional. "

Sep 24, 2008

In 2006, a total of 7,178 sand and gravel mining operations reported employment to the Mine Safety and Health Administration (MSHA).1 ? Sand and gravel mines were the largest mining sector, comprising 48.2% of all mining operations. ? Sand and gravel mines were found throughout all 50 states and Puerto Rico.

Sep 1, 2008

To reduce operator exposure to drilling noise from roof bolting machines. Background Noise-induced hearing loss (NIHL) is a prevalent occupational illness in the United States. Studies indicate that 70%?90% of miners have NIHL significant enough to be classified as a hearing disability. Mine Safety and Health Administration studies indicated that roof bolting machine operators are among those overexposed to noise. Field studies support the premise that, on average, drilling is the loudest noise source to which a roof bolting machine operator is typically exposed and contributes greatly to the operator?s noise exposure. The National Institute for Occupational Safety and Health (NIOSH) has further determined that the drill steel and chuck radiate a significant amount of noise during drilling. To address this noise hazard, NIOSH developed a collapsible drill steel enclosure (CDSE) to encapsulate the drill steel during the drilling portion of the roof bolting machine duty cycle. In addition, NIOSH is collaborating with J. H. Fletcher & Co. in the continued development of a CDSE.

Sep 1, 2008