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By Anette Mueller, Thomas Schnellert, Sérgio C. Angulo

"The use of automatically sorting technique, to separate gypsum components from recycled material of processed construction and demolition waste (C&DW), is motivated by environmental and economical aspects. Only if the gypsum can be separated the aggregates can fulfill the environmental requirements and also the structural characteristics according to the standards. Furthermore, the separation of red brick can also improve the quality of the aggregates.This paper aims at analyzing the separation of gypsum components and red brick by using the color sorting technique. The impacts on the composition and the envelope density of recycled aggregates are described. Depending on the gypsum content the application of two processing stages (rougher-cleaner) can be necessary to produce aggregates with sufficiently low gypsum content. Additionally, the separation of red brick and concrete is successful. So, the color sorting may be a promising technique to upgrade the quality of mixed C&DW aggregates.IntroductionConstruction and demolition waste (C&DW) is a mixture of different materials. Such mixtures can be used only in low grade applications. If the material is used as certified material for road construction or as aggregate in concrete the concrete particles must be separated from the other building materials. This paper aims at analyzing the separation of gypsum components and red brick by optical sorting. The needed stages of sorting for getting a product quality according to the German Standards are deduced.Gypsum is a building material that is increasingly used for interior works in Germany like it is shown in figure 1 [1]. At present the content of gypsum in C&DW is estimated at about 1 %. Assessments on the basis of material streams of gypsum and concrete and their life spans show that higher gypsum contents of about 3 % must be expected in future [2]. Also in other countries the use of gypsum has grown considerably in the last decades. From the characterization of C&DW available in some cities in Brazil, 4 to 15 % of total amount of C&DW that may arrive at the recycling plant to be processed is excessively contaminated by gypsum. In one of these cities, the average content of gypsum in the C&DW before processing was as high as 2.1 % [3]."

Jan 1, 2008

By Cz. Mazanek

Specific biostimulating and anticancerous properties have been observed in peat, Ash Vacanta, and in an amorpous silica that is obtained as a by-product of alumina production from Turow clay in Poland. The anmphous silica was characterized and found to have a large specific surface area. This property may account for the beneficial characteristics of the material.

Jan 1, 1989

By R. Escalera-Lozano, M. Herrera-Trejo, M. A. Pech-Canul, J. López-Cuevas, A. L. Leal-Cruz, M. I. Pech-Canul

"The use fly-ash (FA) and rice-hull-ash (RHA) offers the potential for the manufacture of hybrid Al/SiCp/spinel composites via reactive infiltration, both with recycled aluminum. The main reason behind this statement is the beneficial role that both waste materials play in preventing the degradation of SiCp reinforcements when the composites are processed with aluminum in molten state. Experimentally, MgAl2O4 is formed in situ during the infiltration of SiCp-preforms in the temperature range 1050-1150 oC for 50-70 min in argon atmosphere at a pressure slightly above to that of the atmospheric pressure. Results reveal that both FA and RHA help in preventing SiCp dissolution and the subsequent formation of the unwanted Al4C3; and although FA-composites still might be susceptible to corrosion via Al4C3 -by the interaction of native carbon in FA with liquid aluminum- a proper FA treatment significantly mitigates its deleterious effect. Primary corrosion mechanisms and strategies to overcome the potential degradation effects are outlined.IntroductionOwing to inherent materials characteristics and post-processing complications –such as corrosion damage- development of metal matrix composites (MMCs) from recycling/waste sources might be a challenging task. Fly-ash (FA) and rice-hull-ash (RHA) are two primary waste materials that offer excellent opportunities for the development of Al matrix composites. Due to its singular hollow-spherical shape and low density, FA has attracted the attention of many researchers. For this reason, most of the efforts to develop Al-based composites from waste materials have been centered on the use of fly ash. Extensive research efforts in the use of FA for Al-based composites have been undertaken by Rohatgi and coworkers [1-4]. In addition to lowering costs, incorporation of fly ash into aluminum has been proved to decrease the materials’ density, increase their hardness, abrasion resistance and stiffness [1]. One of the major outcomes from the mechanical evaluation of aluminum composites prepared with fly ash is that related to their compression characteristics. Typical compressive stress-strain curves form A356/hollow fly ash composites show a linear elastic region followed by a plateau (associated to the collapse of the hollow particles), and then an increase in stress, representing densification of the foam. The crushing of the cenospheres in the composites has been related to an enhancement in the energy absorption capabilities of the material and to a better damage tolerance [4]."

Jan 1, 2008

By Kazuaki Mita

There are various intermetallic compounds in the Zn-Fe system. We synthesized them at about 673K. A specimen was examined chemically and X-ray diffraction was applied to ensure the formation of intermetallic compounds. Material containing two phases was placed in a Knudsen type effusion cell and the mass spectrum studied to evaluate the vapor pressure of zinc. The thermodynamic properties of intermetallics was then evaluated through measured intensity.

Jan 1, 1999

By Robert A. Medower

This paper will review the operational benefits of applying contemporary control technology to balance the blast to a cupola. Reported benefits from existing installations include reduced channelling, higher pour temperature, reduced oxygen consumption, lower coke consumption & reduced emissions.

Jan 1, 2001

By W. F. Whittaker

Systematic control of process parameters during electrorefined copper cathode production and final product inspection ensures high quality of produced "ORC brand copper. Since 1986, substantial increases in tankhouse productivity have been achieved by a number of technological and process control changes. This paper reviews the changes implemented to achieve higher productivity and cathode quality.

Jan 1, 1992

By Yuri Bychkov

The Electron Beam Melting is the most efficient technology for metals and alloys refining. For ,secondary metals processing the Electron Beam Skull Melting (EBSM) with the electromagnetic stirnng (EMS) of melt in the crucible was shown to be the most appropriate. The copper produced by EBSM with EMS possesses higher density and electric conductivity in comparison with other refining methods. The details for high power electrical machines were cast of the copper waste refined by EBSM technology.

Jan 1, 1995

By Hans von Michaelis

There has been a renaissance in gold and silver extraction and recovery that has taken place over the last fifteen years, since the price of gold was freed from the $3510~ level. Despite major advances in such areas as carbon adsorption processes for gold recovery, refractory gold ore treatment, crushing and grinding, process control, etc., there still remain several gold and silver mineral processing frontiers. Frontiers related to environmental management present significant challenges especially in the USA. More than ever it is appropriate to optimize total economics by adopting a "systems approach" that integrates mining, mineral processing and environmental management.

Jan 1, 1993

By José Roberto de Oliveira

In a smelting reduction process the reduction reaction occurs predominantly in the liquid state. The main reduction agent is the carbon from the carbon saturated iron bath. The aim of the present work was to determine the velocity equation and the rate constant of the reduction rate of MnO content in a Mn0-SiO2-Fe0 slag by iron saturated carbon and the carbon dissolution rate in a Fe-Mn bath. The manganese content in the iron bath was in the range of 5 to 15 wt.%. It was observed that the rates of carbon dissolution in all Fe-Mn baths are faster than the rates of MnO reduction by the carbon saturated liquid iron.

Jan 1, 1999

By D. J. Wang

Based on the thermodynamic arid kinectic aspects, the vaccum distillation processes for the separation and recovery of metals from wastes are analyzed. As to the separation criteria, The separation coefficient and equilibrium composition relation between vapor phase and liquid phase are the bases of recovery of metals by vacuum distillation, The vaporization rates and condensation mechanisms are also discussed. Some experimental results which deal with metals-containing wastes are described and the performances of a new kind of horizontal vacuum furnace are introduced, which demonstrate that , vacuum distillation may be a prospective technique for circulation and regeneration of some non-ferrous metals from industrial wastes.

Jan 1, 1996

By M. Jortikka

The smelting process of the old reverberatory furnace including its capacity has been improved over the years in different ways eg. with oxy-fuel burners, parallel reactors with the reverb or with various modifications of the reverb furnace itself. The future reverb modifications with old concepts are difficult or impossible as the increased copper losses in slag call for separate slag treatment and particularly the process modifications do not solve the environmental issues but instead mean unavoidable high capital and operating costs in gas cleaning and sulphur recovery. During the last decades improvement in process performance and increase in capacity of copper flash smelters has been achieved easily by substituting the pre-heated process air by highly oxygen enriched air. The flash furnaces of today, however, are inherently designed to operate with high oxygen enrichment. Further process improvement with a view to production costs and capacity increase as well as to the more stringent environmental requirements is possible with even higher oxygen enrichment. This, apart from the advantages it generates, requires improvements in and careful design of the feed system, concentrate burner, furnace cooling and the off-gas line as well as adaption of the flash converting instead of the conventional Peirce-Smith converters. A logical answer even for the revamping of the reverb smelters in the future is the total replacement of the reverb furnaces with flash smelting together with flash converting. This paper discusses the possibilities for future process improvements of the existing flash smelters taking into account the process concepts, equipment modifications and capital aspects not forgetting the environmental issues. The revamping of the PASAR smelter in Philippines is introduced as an example of a recent success story.

Jan 1, 1994

By Ian F. Hughes

"Concepts of an integrated steel plant for sheet products to be built and operating in the year 2000 will be described. The design and operating methodology of this market driven facility will integrate process uniqueness, standardization, manufacturing automation, artificial intelligence and information flow.An integrated steel plant for the year 2000 is defined for this article as one that will be built on a greenfield site and ""started up"" in the year 2000 with a capacity of three million tons per year of flat rolled products ranging from cold rolled and electrical steels to high strength formable steels and a full range of coated products.It may seem that the 21st century and the steel plant we're discussing are far into the future. The startling truth, however, is quite the opposite. As shown in Figure 1, even with accelerated development, a new process on which laboratory development work is begun today might just barely pass through the laboratory phase, pilot plant, and commercial feasibility stages such that it can be considered viable for construction and start up in the year 2000.On that basis, it is very unlikely that this 21st century steel plant will utilize any technology that isn't at least under investigation in the laboratory in 1988. As a result, we recognize that planning and selecting the facilities for this plant is, in fact, a pragmatic rather than futuristic process, and that its main value is in providing a bridge to longer-term predictions."

Jan 1, 1988

By Jorge Alberto Soares Tenório

Electronic components have precious metals like Au and Ag. These metals have a high performance in electric conductance. The recycling of the scrap, however is too difficult because of the presence of other metals like Fe, Al, Zn, Sn, ceramics and plastics, all together in electronic components. The aim of the present work was to define one way for physical separation to have metallic non-ferrous concentrates. It was used three kinds of scrap. I was used conventional equipment for mineral processing like hammer mill; screens, electrostatic and magnetic separation.

Jan 1, 1997

By Jian Li, J. Miles, P. Liu, W. Cook, W. Zheng, Alvin Qian

"High temperature corrosion resistance is one of the key challenges in water-cooled nuclear reactor material development. Iron based materials with low Cr content exhibits superior high temperature mechanical properties. However, due to the relatively low Cr content, their corrosion resistances under supercritical water (SCW) conditions are generally poor. High-Cr alloys, despite their much improved corrosion resistance, often suffer from embitterment due to the precipitation of sigma phase in the microstructure. In this study, corrosion resistance of an in-house produced high Cr steel (25%Cr) showed much better corrosion resistance compared to that of low Cr alloy (14%Cr). This high-Cr steel can potentially be used as a corrosion-resistant coating for structural materials in sew applications.INTRODUCTIONThe supercritical water-cooled reactor (SCWR) concept is one of the promising designs for the next generation nuclear reactor, in which the water coolant is designed to be at about 625°C and 25 MPa at the outlet of the reactor core. Under these relatively high-temperature and high-pressure conditions, the cooling water is at supercritical state. High-temperature mechanical properties, corrosion resistance and radiation damage are some of the key challenges. At present, no single commercial material can meet all the requirements of the severe SCWR in-core conditions. Canada supports research in several key areas of SCWR development, including materials selection. A major focus is on materials development, selection and evaluation for both in-core and out-of-core components.Allen et. al. [1] carried out a comprehensive study on the SCW corrosion resistance up to 600 °C on commercially available high temperature materials including Ni-based super alloys, various types of stainless steels and ferritic/matensitic steels. They concluded that ferritic steels develop a relatively thick but mechanically stable oxide layer, while austenitic alloys develop a thinner oxide layer that has been found to spall in some cases. Of the three types of alloys examined, the Ni-based alloys exhibited the lowest oxide thickness, however pitting was observed in the vicinity of intermetallic precipitates."

Jan 1, 2011

By Andressa A. Silva, Esperidiana A. B. Moura, Francisco R. Valenzuela-Diaz, Jorge N. Sales

This work aims to study the influence of the nanoclay Cloisite 20A incorporation on mechanical properties of ABS (acrylonitrile butadiene styrene). The incorporation of Cloisite 20A was made in two steps; firstly,a masterbatch was preparated and then, it was incorporated in ABS. The Cloisite 20A masterbatch using 40 % of nanoclay and 60 % of SAN (Styrene Acrylonitrile) was prepared in an adiabatic mill. After that, Cloisite 20A masterbarch at 1 and 5 % (wt) was added in ABS. The resulting nanocomposites were characterized by tensile tests and the correlation between properties was discussed.

Jan 1, 2015

By Takeshi Azakami

By combining the iron reduction process with the usual rotary kiln process, the direct production of metallic zinc from EAF dust is proposed. After thermodynamic estimation and desk-top experiments it is confirmed that the process is hopeful under suitable conditions. In order to get some practical test data the enlargement of the process scale was planned and the bench scale tests were carried on successfully. In these experiments a zinc ingot of PW grade was produced from EAF dust.

Jan 1, 2003

By Peter A. Spencer

The metallurgical parameters necessary for the design of a carmercial scale bio-oxidation plant have been determined for the treatment of a refractory arsenopyrite concentrate using a moderately thermophilic bacterial culture. The parameters considered were bio-oxidation rate, culture growth rate, nutrients, solids density, level of bio-oxidation, particle size distribution and oxygen uptake rate. The approach for obtaining the optimum values for these parameters is discussed and values based on results fran batch and continuous testing are given. Estimates of the capital and operating costs for a plant treating the carmercial arsenopyrite concentrate have been calculated fran the test data.

Jan 1, 1990

By Miguel Barron

Recently, a new lance design for BOF steelmaking has been proposed in the literature. This lance, in addition to six peripheral inclined supersonic nozzles, contains a vertical centered nozzle whose oxygen flow is independent from the main oxygen supply. The above authors affirm that their lance maximizes the droplet generation without causing spitting. In this work, the performance of a lance with four peripheral nozzles and one vertical centered nozzle is numerically modeled by means of Computational Fluid Dynamics software. Transient two dimensional computer simulations were carried out considering two phases, namely molten steel and gaseous oxygen. Numerical results confirm that bath agitation and droplet generation are enhanced as a result of the vertical centered nozzle, however a proper performance of this lance, related to a conventional one, strongly depends on the Mach number of the oxygen jets and the lance height.

Jan 1, 2008

By Andreas Dietrich

Laser off-gas measurement of CO, O2 and temperature has been carried online in EAFs. A visualization screen shows the values of CO and Oxygen and temperature for the entire heat, and includes the status of furnace equipment. The historical data of the heats are stored such that the furnace performance can be evaluated and optimized. A short comparison between laser based and conventional systems has been carried out related to speed, influence of dust, water, pressure, protection for bag house explosions. A high water and/or dust content in the sample does not represent a problem for this type of system. The measurement method works without interruption even under worst conditions such as dirty scrap, carbon injection etc. The installation was developed in conjunction with Marienhuette, Graz. They are 100% scrap based with a tap to tap time of ca. 46 min. Keywords: Laser Measurement, Off Gas, CO, O2, Temperature

Jan 1, 2003

By C. M. Iheagwara

This paper has addressed the issues that constitute major obstacles to the cost- effective and efficient operation of metallurgical vessels from the refractory standpoint. Refractories generally withstand severe conditions of high temperature reactions as well as physical loading/impingement and hence degenerate and need replacement. Scarcity of some refractory materials especially high alumina and magnesite ores in some places, the prohibitive cost and the frequency of replacement of damaged refractories threaten the continued support for metallurgical operations. Some of the causes, prevention and cure for refractory wear have been discussed and rational strategies (short and long term) have been recommended which if implemented should go a long way towards arresting the perennial problems they portend.

Jan 1, 1991