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By B. Misra, N. Brook

A new method of determining a "Rock Impact Hardness Number" by comminuting cylindrical specimens in a "Syskov" mortar is proposed. The method of finding Protodyakonov Number by the stamp-mill method was first examined, and the effect of initial size of specimen thoroughly investigated. A method of determining the correct number of blows to use in a test is developed and the inaccuracies involved in the original method, which stem from the measurement of a volume of fines, are avoided by using mass measurements. A graph of percentage fines below 50µtm and number of blows is statistically examined to obtain an accurate estimate of the number of blows to produce 25% fines, from regular initial specimens. This number was defined as the "Rock Impact Hardness Number". The effect of specimen size on this strength index was investigated. A comparison was made between this method of determining rock strength, and a 'field' method using irregular specimens.

Jan 1, 1971

By Brian F. Osborne

A continuous on-line particle-size analysis system for solid/liquid suspensions is described. The basic sensor utilizes a centrifugal principle to separate particles according to size, the resultant separation being measured by means of beta-ray attenuation. Results obtained when analyzing a variety of materials at sizes from 65 mesh (210 µ) to 20 w are discussed in detail. Accuracies better than 2% are demonstrated. The effects of particle specific gravity, and mixtures of materials of diverse specific gravities, are discussed from both a practical and a theoretical viewpoint. It is demonstrated that particle specific gravity has a minimal effect on the size reading obtained. This renders the instrument suitable for handling materials where the ratio of light to heavy component may change. The design of the first commercial installation of this instrument is described in detail. This installation will be capable of analyzing three streams in sequence, measurement at three particle sizes being effected on each stream.

Jan 1, 1975

By Klaus Schoenert

In the analysis of comminution processes, it is necessary to have a detailed knowledge of such subprocesses as: transportation of the particles to the zone where they are stressed; the stressing of particles to a level high enough for breakage; removal of the fragments that are smaller than the limit size from the grinding zone; and prevention of agglomeration of the fine fragments. Breakage phenomena of particles is the most difficult subprocess to understand. It can be understood only by applying the principles of fracture physics to obtain information about the stress-strain field in particles which are loaded either by compression or by impact, and by using this theoretical knowledge to interpret experimental results obtained from single particle crushing studies. Two important features of the "Science of Communition" are discussed: the fracture physics and crushing under controlled conditions with special reference to single particle crushing, packed bed crushing, measurement of energy needed for fracture, fragment size distribution, and new surface area produced. The important features of these aspects are detailed, namely, energy balance of a crack, influence of environment, specimen size problems, and energy utilization in single particle crushing.

Jan 1, 1973

By Porter W. Shimer

It docs not seem to be generally known that some American pig-irons contain notable amounts of vanadium, and while the present investigation is far from covering the whole range of irons, it is hoped that, at least, it may serve to call attention to the importance of looking for this element. The majority of the pig-irons investigated were made in the Lehigh Valley and neighboring furnaces, using more or less New Jersey magnetite in their mixtures. Many of these ores, and probably all of them, contain a little vanadium as well as titanium; the ore from one of the largest of these mines contains 0.05 per cent, of vanadium and 0.60 per cent. of titanium. Dr. Thomas M. Drown was the first to detect the presence of vanadium in the incrustations1 occurring on certain pig-irons, and he also found this element in a number of magnetites, but the methods for its accurate determination had not, at that time, been well worked out. In a general way, it may be said that the Lehigh Valley pig-irons contain from 0.02 to 0.05 per cent. of vanadium and from 0.10 to 0.20 per cent. of titanium. These elements follow the silicon; that is, the furnace-conditions which produce a high-silicon, low-sulphur iron will cause the maximum reduction of vanadium and titanium, and

Jan 1, 1913

By L. C. De Jong, J. F. Shirley, M. L. Campbell

The Toquepala concentrator of the Southern Peru Copper Corp., located approximately 720 miles southeast of Lima near the Chilean border, processes 36,500 tons of ore daily containing between 0.50% and 3.00% copper. The molybdenite content in the ore also varies greatly, ranging from essentially nothing to as high as 0.15%. The 1966 yearly averages were approximately 1.20% copper and 0.03 % molybdenite. The three basic problems that plague the opera- tion of any molybdenite recovery plant are all present at Toquepala in large measures. Both the quantity of plant feed and the quantity of molybdenite contained in the plant feed are continuously changing. Even more detrimental to an efficient operation is the fact that the copper mineralization in the feed frequently changes once in every 24 hours and occasionally once a shift. From the point of view of the molybdenite plant metallurgist, there are four distinctive chalcopyrite concentrates and, at least, an equal number of chalcocite concentrates treated in the molybdenite recovery circuit. The various types of concentrates are distinguished mainly by their mineral content and how effectively the copper minerals are depressed by the different reagents used in the circuit.

Jan 9, 1967

By Adrian Brown

INTRODUCTION The primary tool which is available to improve the stability of an open pit mine at a given slope angle is control of groundwater pressure. This paper sets out the methods by which water pressure control can be achieved in large mines in different materials. The emphasis of this paper is on large mine slopes because. these slopes exhibit the greatest need for groundwater control, the greatest economic benefit from groundwater control, and the greatest technical challenge in achieving groundwater control. STABILIZATION USING MTER PRESSURE CONTROL Groundwater pressures reduce the stability of slopes in two fundamental ways, as shown schematically in Figure 1. In the example, a horizontal failure surface intersects a vertical joint or weak zone. Water pressure acts: o On the base plane to reduce the normal force on the sliding surface and hence reduce frictional resistance to sliding, and o On the vertical back plane, to create a driving force for the system.

Jan 1, 1983

By John D. Kalasky

Continuous mining has revolutionized the coal industry but intensified the problems of earlier mechanization. From the installation of the first miner, it was recognized that face ventilation would be one of these problems. To establish an efficient work cycle for the equipment being used, conventional mechanized mining provides four or more development faces. Continuous mining, relying on a single machine, requires only one face, although more than one can be driven alternately by the same machine. In gaseous areas mined by the older methods, the intermittent rate of exposure allows time for the face to bleed off or be cleared, and the width obtained with conventional units makes it possible to hang a brattice line almost to the face. Continuous mining increases the ventilation hazards; there is no margin of time, and very limited space.

Jan 9, 1959

By Colin Rae

THE absence of paraffin and other oil hydrocarbons in the soil, although they are concentrated in extensive deposits in some localities, the common distribution of plant remains through many formations that .are not productive for oil, and many other factors, seem to indicate the existence of an intermediate organic compound between the complex plant compounds and the petroleum hydrocarbons; and much evidence points to the humus acids or associated organic compounds, which are probably collected by surface waters and concentrated in certain areas by means of precipitation by electrolytes, which would be contained in sea water or possibly in various inland seas or lakes. PRESENT-DAY EVIDENCE There are many present-day evidences of the association of petroleum with humus acids. Binney, in 1912, made observations without explanations on the peat mosses of Down Holland, England, where he found petroleum being formed by decomposition, in the presence of an infiltration of sea water. The analysis of a typical peat will show its relationship to the humus acids under consideration. SAMPLE 'No. 1, SAMPLE NO. 2, PER CENT. PER CENT. Water : 20.0 29.5 Ash 3.0 3.05 Fiber 47.0 54.95 Humus acids 30:0 12.50 J. D. Haseman and others have noted the association of asphalt and hydrocarbons with the swampy, boggy areas, particularly adjacent to the sea.

Jan 2, 1922

By J. C. Irvine

Meramec Mining Co., a joint venture by Bethlehem Steel Corp. and St. Joe Minerals Corp., is engaged in the mining, concentrating, and pelletizing of iron ore from the Pea Ridge mine near Sullivan, Mo., about 70 mi southwest of St. Louis. The orebody lies under about 1300 ft of sediments. It is tabular, about 2600 ft long and up to 600 ft thick, and lies in an approximate east-west delineation. The orebody dips about 80"s and is of unknown depth. The ore is primarily high grade magnetite with smaller zones of specular hematite. The Precambrian wall rock is rhyolite porphyry. The mine is serviced through two concrete-lined shafts, 19 ft 1 in. diam and 2500 ft deep. No. 1 shaft, equipped with an "A" type head-frame and conventional cylindrical drums, hoists men, materials, and waste rock; it is also the downcast air shaft. No. 2 shaft utilizes tower-mounted friction hoists to handle the two production skips, each with 24-ton counterweights, and a small man cage. The mine exhaust passes through this shaft. Ore is principally mined by sublevel stoping,

Jan 9, 1972

By John A. Church

The Lake Superior blast-furnaces probably represent the maximum economy of fuel possible in this country. They smelt an ore which is very rich and easily reducible, and as the small amount of gangue present is not all silica, but in part a silicate, the amount of limestone required is a minimum. The average yield of the ore treated at six furnaces was 63 per cent., and the average quantity of limestone 179 pounds per ton of pig. The fuel used is charcoal, so burned as to retain most of the combustible volatile part, which, before the utilization of furnace-gas, was burned away. With these conditions it is not surprising that the Lake Superior charcoal practice is extraordinary in almost every respect. In any scientific discussion of American furnace work, the establishments there will be found at the head of the list, and they work under conditions which are extremely favorable for careful study. The Bay Furnace, near Marquette, has the honor of carrying "the broom" for the largest daily make. With a capacity of 1908 cubic feet it has, for months together, produced 29 tons of pig, graded at

By William P. Blake

Eureka has for several years past been known as one of the most important centres of production of argentiferous lead in the country. The average daily yield is now one hundred tons of lead bars, in which the silver and gold of the ore is concentrated. The value of this lead, called " bullion," is about $300 per ton. To produce this quantity of metal, about four times the weight of ore, or say four hundred tons, is required. Most of this ore is supplied by the two leading mines of the district, the " Eureka" and the " Richmond," adjoining claims on Ruby Hill, about two miles from Eureka. There are, however, many other mines from which considerable quan-

Jan 1, 1879

By G. T. Hahn

On the basis of the recommendation of Lovell, Vogel, and Wernick,&apos; Fry&apos;s reagent*2 was recently c) if decoration of the dislocations by carbon or nitrogen atoms is a factor in the etch pitting. Experiments were performed with samples of a commercial 1020 steel, a vacuum-melted iron (C - 10 to 15 ppm, 0 - 20 to 50 ppm, N < 2 ppm), both annealed 4 hr at 1100°C, and a zone-refined iron (C - 3 to 5 ppm, 0 - 10 ppm, N < 1 ppm ) in the as-cast condition. Saomple surfaces were prepared by grinding to 600A grit and electropolishing. Initially, effects of etching the steel with modifications of the basic Fry composition were examined. It was found that increasing the alcohol or HC1 concentratior~ retarded dislocation pitting; reducing the acid content promoted secondary pitting. Cooling the reagent and the sample did not improve the quality of the etch pits. Best results were obtained with freshly prepared reagent modified by increasing the CuC12 content to 15 g. This composition was used in subsequent experiments. Annealed samples were etched 10 to 15 sec; cold-worked samples —2 to 5 sec.

Jan 1, 1962

By W. N. Logan

A survey of geological conditions, production and prices in Indiana oil fields. Shows no production and indefinite prospects from the sub-Trenton formation; good production and much untested territory in Trenton formation; and fair production from the Pennsylvanian with fair prospects for the future in both the Pennsylvanian and Mississip-pian formations. THE petroleum industry of Indiana made somewhat notable progress during the year 1923, considering the number of handicaps it encountered. The price of labor and materials continued to have an upward slant while the price of crude oil took a decidedly downward course. In spite of these adverse conditions, the quantity production will closely approximate that of 1922, when it passed the million-barrel mark. The progress of the industry in Indiana should be considered fairly satisfactory as long as the present production is maintained. In other words, if the loss of production from the waning old wells can be offset by the production from the new for a period of 10 or 15 years longer, the industry may have cause for congratulation.

Jan 3, 1924

By William P. Blake

(Read at the Amenia Meeting, October, 1877.) EUREKA has for several years past been known as one of the most important centres of production of argentiferous lead in the country. The average daily yield is now one hundred tons of lead bars, in which the silver and gold of the ore is concentrated. The value of this lead, called "bullion," is about $300 per ton. To produce this quantity of metal, about four times the weight of ore, or say four hundred tons, is required. Most of this ore is supplied by the two leading mines of the district, the "Eureka" and the "Richmond," adjoining claims on Ruby Hill, about two miles from Eureka. There are, however, many other mines from which considerable quan-

Jan 1, 1878

By Bernard York

Mine opening stability was investigated by loading model openings to failure. Eight-inch plaster blocks were cast with small uniform section openings passing through the centers. After curing, the models were jacketed and loaded hydrostatically in a closed vessel. Opening size, shape, and orientation were varied to determine how these factors influence opening stability.

Jan 7, 1953

By Gunnar Almgren

Hole deviation has great consequences on mining economy, especially for long hole drilling technique. First of all the bore hole datas are concerned but also such factors as development, loss of ore and waste rock dilution are influenced. Hole deviation for sublevel open stoping is illustrated with examples from some mines. The deviations are indicated as mean values but also as standard deviation values, owing to their statistical distribution. The economic influence of the hole deviation is especially studied for steep, small lowgrade orebodies, mined with big hole blasting. Hole deviation can thus influence costs up to US$ 3-4 per ton for operating, development, losses of ore and rock waste dilution. This cost is of the same magnitude as the total operating costs for many sublevel stoping mines. The economic savings in accurate drilling are therefore substantial and are worth all attention.

Jan 1, 1981

By Kittitep Fuenkajorn

Ring tension tests, permeability tests, and microscopic fracture studies have been performed to investigate the damaged zone induced by drilling (diamond, percussion, and rotary) in the borehole walls. Specimens are drilled with three different hole sizes (38, 76 and 102 mm diameter) in Pomona basalt and Grande basaltic andesite. The thickness of the damaged zone ranges from 0.0 to 1.7 mm. A larger drill bit induces more wall damage than a smaller one. Different drilling techniques show different damage characteristics (intensity and distribution). Damage characteristics are governed not only by drilling parameters (bit size, weight on bit, rotational speed, diamond radius, and energy), but also by properties of the rock. The weaker rock tends to show more intense damage than does the stronger one. Cracks within grains or cleavage fractures are predominant in coarse grained rock (larger than 0.5 mm grain size) while intergranular cracks are predominant in fine grained rock (smaller than 0.01 mm grain size). The influence of the damaged zone on the permeability of the rock around the hole is investigated by permeability tests.

Jan 1, 1984

By P. F. Mataich

When the subject of plant computers is brought up most people visualize the computer&apos;s con- trolling the entire plant with very little operator intervention. Actually, this picture is true today in only a limited number of cases and will certainly not be true in the minerals industries for many years to come. There are several ways in which a plant computer can significantly contribute to improving plant operation and closed loop control is only one of these. First of all, for good plant control, two basic requirements must be met. First, the operator must get good information feedback from the process and then he must know what action to take in response to this information. Control information can be obtained through instruments, laboratory analyses, or through simple visual observation. If it is timely and accurate and the operator knows how to use it, then we have the makings of a good plant control system. The computer can be of help in both these areas by getting good data back to the operator and in helping to develop a good control scheme for the plant.

Jan 12, 1966

By James M. Henderson, John B. Pfeiffer

The recently completed liquid sulfur dioxide plant at American Smelting and Refining Co.&apos;s Tacoma copper smelter in Washington last April is one step by the firm to meet ambient air quality standards in the vicinities of its three US copper smelters. At a capital cost of $18.5 million, the liquid SO2 plant will work together with an existing sulfuric acid plant to treat all gases generated by the copper converters. Designed to handle up to 45,000 cfm of converter gas utilizing the Dimethylaniline (DMA) process, this plant is expected to recover about 51% of the total smelter input.

Jan 11, 1974

By S. A. Ronlov

The importance of recognizing vibration problems during the plant design stage is emphasized in this paper. Often an experienced designer can recommend what type of support to use and how to tune the structure. However, obtaining sufficient information is a serious problem dealing with vibration. Vibration is a well known phenomena which, simply and generally, can be defined as a periodic motion. It is experienced in nature as caused by eerth- quake, wind, or ocean waves, and must be dealt with in the design of structure or ships. It must be realized that wherever there are moving or rotating elements, it is possible that unbalanced forces may induce vibration in the elements themselves, in adjacent parts, or in the supporting structure. Under certain circumstances, vibration will destroy machines or structures quickly and totally. The most widely known case is the total collapse of the Tacoma bridge when subjected to a wind of only 42 mph. Failures due to vibration of machines and/or their supports may occur in industrial plants where heavy equipment employed in the process must be supported and several machines are combined in close proximity. In the Metallurgical and Chemical Div. of The

Jan 1, 1962