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By Daniel Houdouin

Data is frequently collected in mineral processing plants in order to evaluate operating performance or to model process units. Metal concentrations, circulating loads, products flow rates, classifiers efficiencies, flotation units recoveries, grinding mill efficiencies are typical parameters calculated from plant data. The validity of these calculations depends strongly upon the reliability of the data used for that purpose. The objective of this paper is to illustrate that flowrates, efficiencies and rate parameters of mineral processes are more reliable when calculated from balanced data rather than from raw data. Using variance-covariance matrices of balanced data produced by automatic mass balance packages (including flow rates, concentrations, percentage of solids and size analyses), variances of separator efficiencies (flotation or classification) and of mill grinding rates are derived. The variances are compared with those of variables calculated from raw data. The advantage of using balance data is illustrated with real data from flotation, grinding and classification units.

Jan 1, 1984

By D. A. Rice, R. L. Stone

Studies of the possible effect of plant water chemistry on the strength of unfired iron ore pellets apparently have not been reported in the literature. Naturally occurring soluble salts were removed from magnetic concentrate filter cakes obtained from several iron ore concentrators. Laboratory balling tests showed that unfired pellets made from these "clean" filter cakes were 50-100% stronger than the usual unfired pellets containing the salts. The fact that certain chemical additives dissolved in the water used for balling "clean" concentrates decreased the strength of unfired pellets indicates that salts in the plant process water may be responsible for lower strengths. According to chemical analyses of plant process waters at these plants, calcium and magnesium are probably the most detrimental salts in the plant circuits. It is suggested that calcium, magnesium, and other polyvalent cations in the mill process waters ion-exchange for lower-valence cations in the bentonite and thereby destroy the electrostatic-charge bonding in the green pellet. Some practical guidelines are also included for plant balling practices.

Jan 1, 1973

In 1970, the federal Clean Air Act was passed, promulgating limits on the emissions of sulfur dioxide (SO2) from large stationary sources that would affect local air quality. The brunt of this regulation was felt by the electric utility industry, especially those units generating electricity with coal-fired boilers. The law hastened development of a new industry, flue gas desulfurization (FGD), which is composed of three major segments: the electric utility, the FGD equipment suppliers (the scrubbing modules), and the scrubbing chemical suppliers. Dravo's experience suggested the equipment end of the business, but market analysis recommended investigating the chemical processes involved in the removal of the SO2 gas. This resulted in the formation of Dravo Lime Co. to manufacture and market reagents to the FGD industry. This paper will briefly describe the Thiosorbic lime scrubbing process and review Dravo's innovative mine and calcining facility.

Jan 1, 1982

By K. Osseo-Asare

The presence of carbonaceous matter in gold ores presents a two-fold problem: (1) The poor release of gold from the carbonaceous matrix and (2) the uptake of dissolved gold by the carbonaceous leach residues. A critical review is presented of the published information from various parts of the world pertaining to the nature of the carbon-containing components of these ores and their different roles in the gold extraction process. Included in this paper are new results based on the authors' research on carbonaceous ores from the Prestea goldfields of Ghana. Methods for isolating and characterizing the carbon-containing materials are given and a discussion is presented of the interaction of the carbonaceous ores as well as the fractionated components with aurocyanide solutions. Emphasis is on basic physico-chemical phenomena, investigated with the aid of X-ray diffraction, infrared spectroscopy, adsorption, and electrophoretic mobility studies.

Jan 1, 1984

W. A. SCHLESINGER,* Denver, Colo.-Two problems are of great interest to the radium manufacturer at the present tine: The first is to perfect a process, more efficient and more economical, which is capable of treating a greater variety of ores. . Practically all the radium now manufactured in the United States is extracted from carnotite ores and these vary a great deal according to their location. The amount of sulfates contained in the ore is of particular importance, and any straight acid-leaching method, such as developed by the Bureau of Mines, becomes prohibitive when the ore contains more than 0.5 per cent. of sulfates, as the sulfates go into solution and naturally precipitate the radium as insoluble radium sulfate. Since the amount of ore obtained from any one claim is usually comparatively small, it is necessary to work a number of claims in different localities, and a process, in order to be commercially satisfactory, should handle all of these ores. In other words, it would be entirely unprofitable for radium manufacturers to employ any process which cannot treat any but sulfate-free ores. He must deal with carnotite containing appreciable amounts of sulfates, and must be able to work this in with the other ores. Carbonaceous ores from certain sections in Utah; which are known to contain as pinch as 1.0 per cent. and more of volatile matters, are prone to a, nitric acid-leaching process. The second problem relates to the treatment of concentrates. There is no doubt that a very large amount of low-grade ore, containing less than 0.75 per cent. uranium oxide, is available. It has been demonstrated that these ores can be concentrated, but there is still room for research

Jan 11, 1918

By R. R. Nash, W. F. Sheely

Experiments were conducted on magnesium monocrystals in order to collect quantitative information on the mechanisms which limit the rate of basal slip. Using critical shear stress and creep data, activation energies for creep at low aid at high temperatures were derived. The activation energy at low temperatures is the same as that for jog formation and the activation energy at high temperatures agrees with that for climb. COTTRELL has suggested that at low temperatures, the expansion of dislocation loops under stresses near the yield strength is limited by the rate at____ which the expanding loops can cut the "forest" of dislocations passing through the glide planes.' On the basis of this mechanism, seeger2 has derived expressions for low-temperature creep and for the relation of flow stress of single crystals to temperature. In the work reported here, the authors have performed experiments designed to obtain quantitative data on the physical properties of the dislocation intersection mechanisms operating during basal slip in pure magnesium monocrystals. Above a critical temperature, dislocations thread-

Jan 1, 1961

By Oliver Bowles

THE inorganic non-metallic minerals, that is, the non-metallics exclusive of coal, oil, gas and related minerals, constitute the basic raw materials for a number of essential industries. It is estimated that the value of the raw materials in this group produced in 1919, together with certain of the primary products ordinarily manufactured at the mine, exceeded $800,000,000. They are employed chiefly in the building, agricultural, and chemical industries. It has been estimated, by the Bureau of Mines, that approximately 00,000,000 worth of non-metallic minerals and their products were used in the building trades during 1918; with the great increase in building since that date and the increased cost of materials, the value of non-metals used in such industries during 1920 probably exceeded $500,000,000. The chief of these materials are cement, building stone, crushed stone, sand and gravel, clay products, lime, gypsum, glass materials, slate, talc and soapstone. In many of the producing industries of this great group, the waste is so great that the expense of handling it is an important item in the production cost. The utilization of waste is receiving unusual attention in many of the non-metallic industries at present. The most obvious advantages of such utilization are: (1) Conservation of mineral resources, (2) the removal of waste heaps that in many places obstruct development, (3) manufacture of new and useful products, (4) reduced production costs through elimination of a large part of the item of waste-disposal expense. In many industries there is keen competition between producers of various products used for the same purpose, so that advantage will accrue to the manufacturer who is able to reduce his production costs.

Jan 1, 1921

By Gloyd Wiles

THE eastern section of the Park City dis-trict is drained to an elevation of 6300 ft. by means of the Ontario drain tunnel owned and maintained by Park Utah Consolidated Mines Co. This elevation represents a depth of 920 ft. in Park City Consolidated Mines Company's property. When development below the goo-ft. level was commenced, sinking was at-tempted through an incline winze in the fissure. The intensely fractured quartzite forming the walls of the vein could not be held after water was encountered, so it was decided that further sinking should be done in a vertical winze far enough in the foot-wall to be in the more solid quartzite out-side the fractured zone containing the vein. Progress was good until a depth of 200 ft. below water table was reached, where the flow of water became serious. Sinking pro-gressed 300 ft., to the 1200-ft. level, and there approximately 750 gal. of water per minute was being pumped. The last 20 ft, of sinking cost more than $200 per foot direct charges, whereas the over-all cost for the 300 ft. was $100 per foot. This high last cost was caused by excessive lost time in pumping. Crosscutting to the vein disclosed the fact that the 1050-ft. level had been devel-oped only after drainage had been effected from the 1200-ft. level, but that the 1200-ft. level could not be opened because of the

Jan 1, 1940

By G. Hasenfus, M. Karmis, G. Goodman

Surf ace subsidence is rapidly becoming an important environmental consideration of active as well as abandoned mining operations. The damages attributed to this phenomenon have been witnessed in both rural and urban areas and include land settlement and fracturing, structural damages to surface buildings or facilities and disruption or contamination of ground water supplies. The problem of mining subsidence has gained considerable emphasis in the Appalachian coalfield. The increased mining activity over the past few years and the particular topographic conditions, lithologic and structural environment, mining methods and hydrological patterns are all factors which have contributed to specific subsidence characteristics in this region. The objective of this paper is to discuss and review the most widely accepted methods of subsidence prediction above longwall as well as partial extraction systems in Appalachia. These include an accurate and easy to apply empirical method, which has been developed entirely from field information pertaining to the Appalachian coalfield and incorporates both geometrical and geological information of the panel in question. The second method is a development of influence functions and is founded on the zone area approach. Both methods, originally derived for longwall mining, have been expanded to include room and pillar applications and have been widely used by the mining industry in the Appalachian coalfield.

Jan 1, 1984

By David J. Dunn, Richard G. Martin

Of many physical parameters critical to design of grinding processes, impact of grinding media is among the most difficult to measure or predict. Yet impact of falling grinding balls, pebbles, or rods accomplishes the fine grinding essential to metallurgical recovery of most important minerals. Unfortunately, the same impacts that break ore fragments deform or crack grinding mill liners. A project was undertaken at Climax Molybdenum Company to measure impact forces in operating ball mills so that they might be used to calculate stresses in liner materials and be correlated with service performance of mill liner alloys. Towards that end, a method of measuring impact forces on ball mill liners using an instrumented grinding ball has been developed. Preliminary tests show that impact forces and contact stresses imposed on bare mill liners are quite high but are greatly reduced by cushioning when coarse ore particles are crushed between balls and liners.

Jan 4, 1978

By Y. Nakahiro

The removal of heavy metal compounds from a synthesized waste cyanide solution is achievable by a precipitation-flotation method. However, the differential separation of constituting metals by this method was thought to be very difficult. The present author found that addition of ferrous salt to the synthesized waste cyanide solution of cadmium and copper can modify the separation characteristics of these metals. In this paper, the separation of cadmium from copper in the synthesized waste cyanide water by the precipitation-flotation method is discussed. This differential flotation uses ferrous salt as a precipitant and sodium oleate as a collector. Based on a series of fundamental flotation tests, actual differential flotation tests were made. The separation of cadmium from copper in the synthesized waste cyanide water was found to be satisfactory. This method can be effective for the removal of difficult-to- separate colloidal precipitates from liquids by the sedimentation method, provided the applicability of this method to the separation of the other metals is promising. This consists of the intensive studies which have been conducted at author's laboratory.

Jan 1, 1980

By J. E. Campbell, H. E. Parkinson, Y. P. Chugh

Miner-bolters, which combine mining and bolting functions into a single machine, are being developed by the US Department of Energy to improve production and productivity in coal mining operations. The authors have been studying possible production gains from the use of the Joy automated miner-bolter (AMB) in mine development using the computer simulation model "UGMHS" developed by the Pennsylvania State University. In a recent paper (Chugh, Campbell, and Parkinson, 1979) the authors discussed justification for the development of miner- bolter machines, assumptions and analytical procedures used in computer simulation, cutting, and bolting cycle times for an AMB, and production potential of AMB in four and five entry mine development sections. The effects of available operating time, haulage capacity, bolt installation time, and flush and staggered entry layouts on production potential of AMB were also discussed. In all cases, the production potential of AMB was compared to a full face continuous miner and an independent dual-boom roof bolter operating in a similar mine layout. Present Study In this study, the production potential of the Joy AMB in three and six entry layouts is presented. A three entry mine layout represents development entries in a longwall panel. A six entry layout represents development of main and submain entries in longwall mine development. Flush and staggered entries were considered in both layouts. The assumptions and analytical procedures used in this study were similar to those in the earlier study and are not presented in this paper. Only the results of the studies are presented here.

Jan 1, 1984

By Harvey S. Chase

During the recent great depression in iron, little has been done in the magnetic separation of iron-ores; and previous to the present decade the art was in its infancy, so that there were few, if any, successful separators on the market, and but scanty practical data could be obtained as to the industry itself. Moreover, the recent development of the great Mesabi Bessemer beds, coincident with the intense depression in business, has discouraged active attempts to solve the problems presented in the crushing and separation of the refractory magnetites of the South. Experiments have been carried on, however, upon a practical scale in separating these ores magnetically, at the well-known Cranberry mines, in Mitchell county, N. C., with results which are encouraging. The magnetites of the Blue Ridge, in the South, have been known, and the soft ores of the region have been used in Catalan forges, since very early times. The original settlements in East Tennessee were made along the Watauga river by Daniel Boone, William Bean, John Sevier, and other stalwart pioneers; and this valley lies parallel with the " Cranberry " lead, which is undoubtedly the most celebrated and the most extensive deposit of workable magnetic ore in the Southern States. This lead I have personally traced along the outcrop, be-

Jan 1, 1896

Covering resources, production, uses, defense impact, and future outlook of nickle, Mining Engineering presents the third in a series of articles on strategic minerals. Preceding it are "Cobalt" in January and "Sulphur" in May.

Jan 8, 1951

By J. T. Shapland

When externally mounted sliding-gate valves are used to control the flow of metal from ladles, none of the valve components are immersed in steel. In general, the refractories used to date in sliding-gate valves have been made of a high-alumina composition. Because these refractories replace the fireclay sleeves and clay-graphite heads used to construct conventional stopper rods, they represent a major change in the use of pouring-pit refractories, Changes in the well and lining of the ladle as a result of conversion to external flow control probably will not be as severe; however, the sliding-gate valve makes it possible to preheat to a higher temperature and to decrease the turnaround time, and materials more refractory than those currently employed, such as basic brick, might be used in these areas. Another area of pouring-pit refractories that has became quite important is the tundish used with continuous casters. The use of external flow-control devices on tundishes makes it possible to use the tundish for prolonged periods of time and makes the use of better refractories necessary. In this application, high-alumina and zirconia are finding acceptance.

Jan 1, 1972

By Mark S. Childs

FRIEDENSVILLE orebody in Lehigh County, Pennsylvania, lies in the south central part of the USGS Allentown Quadrangle. Physiographically the area is located in a small reentrant-known as Saucon Valley-of the Great Valley Province into the Reading Prong of the New England uplift. Saucon Valley itself is an oval-shaped lowland eight miles long and four miles wide, surrounded by ridges except where connected with the Great Valley through a breach in the rim known as Saucon Gap. These ridges, composed of Pre-Cambrian metamorphic rocks and Cambrian quartzites, rise some 500 ft above the valley floor. They are continuous with the New Jersey Highlands. The valley lowland is immediately underlain by lower Paleozoic dolomites and limestones. This area is one of low relief having a swing of approximately 100 ft, with an average elevation of 375 ft above sea level. The entire valley, which has a water shed of about 58 sq miles, is drained by Saucon Creek. This unit flows in a northeasterly direction to the Saucon Gap, where it discharges into the Lehigh River.

Jan 1, 1957

By D. G. Brubaker

IN the history of geophysical exploration by the electromagnetic method many procedures and types of equipment have been used. Source arrangements for surveying on the ground have included long wires grounded at both ends, large loops laid on the ground, small horizontal loops, and vertical loops of moderate to small sizes. Receivers have ranged from simple direction-finding coils to combinations of coils and a bridge circuit to measure quantities related to both amplitude and phase of the received signal. Primary considerations in choosing a survey method are effectiveness, speed, and economy. In work on the ground in which locating and out- lining conducting bodies is the objective, methods using a vertical coil and a simple direction-finder have been found the most satisfactory. Mason1 and his associates applied such a method by setting up a vertical source loop, fed with low frequency alternating current by an engine-generator set. With a direction-finding receiver they surveyed lines along the ground in the plane of the loop, taking measurements at each station of the azimuth and inclination of the magnetic field direction. Deviations of this direction from the normal direction, that is, from horizontal and perpendicular to the traverse line, indicated a conducting body. Recent advances in design of light-weight generating equipment have encouraged using this and similar methods.

Jan 7, 1957

By R. W. Smith, R. J. Charles

Fractions of glass particles in the size range 0.5 to 5.0 were prepared by an elutriator that operates in a centrifugal field. Although mean sizes of commercially graded abrasive powders were ten times greater than those of samples prepared by the elutriator, frequency size plots for elutriator samples compared favorably. Efficiency of separation was low and amounts of material recovered by the elutriator were small, but the method should find use in preparation of small amounts of sized materials for laboratory investigations. R. W. SMITH, Junior Member AIME, Research Assistant, Dept. of Metallurgy, Massachusetts Institute of Technology, is presently with Portland Cement Ass'n., Chicago. R. J. CHARLES, Junior Member AIME, formerly Assistant Professor, Dept. of Metallurgy, Massachusetts Institute of Technology, is Research Associate, Ceramic Studies Section, General Electric Co., Schenectady, N. Y. TP 4261B. Manuscript, Jan. 31, 1956. STUDY of light adsorption, reaction rates, electro-phoresis, particle packing, and corrosion is hindered by lack of a suitable method of preparing small amounts of closely sized materials in the micron and submicron range. Most fractionation methods depend on some form of particle movement through a viscous media in which velocity of a par-

Jan 1, 1957

By Jouko O. Kallioinen

The control of zinc flotation at Outokumpu Oy's Pyhasalmi and Vihanti mines is described. At Pyhäsalmi the zinc flotation circuit is partially open. Zinc and other metal assays of pulp flows are measured and direct assay control of concentrates in various flotation steps is adopted. Assay control is carried out by adjusting flotation air and pulp levels. Optimization with copper sulphate ensures high Zn- recovery and minimum copper sulphate consumption. A froth depth monitor is used to measure froth quality. At Vihanti the zinc flotation takes place in closed circuit. The most important control loop is the Zn-assay control of rougher concentrate by adjusting flotation air. The quality of froth is measured indirectly and thus copper sulphate consumption is altered. The circulating load is controlled also by flotation air in the three cleaning steps. The comparison of the control strategies shows that a more sophisticated control is adopted at Pyhäsalmi because the selective flotation of this massive sulphide ore is considered to be difficult. The control strategy includes numerous tests performed by the computer and control algorithms developed for the case. The control targets of the two zinc flotations described are also different: At Pyhäsalmi Zn-assay control of final concentrate including copper sulphate optimizing, at Vihanti the control of circulating load and Zn-assay of rougher concentrate.

Jan 1, 1984

The regular activities of the Institute are financed mainly by income derived from members' dues, from advertising in MINING AND METALLURGY, and from the sale of publications to the public. In addition, collateral activities and special projects are financed each year by means of income from endowed funds controlled and administered by the Institute. In the aggregate, the amount of these endowments totals more than $684,000. An active effort is being made to increase the endowment funds of the Institute through a standing committee, of which Henry Krumb is Chairman, and of which the other members are: George D. Barron, Cleveland E. Dodge, John V. N. Dorr, Howard N. Eavenson, D. %. Jack- ling, Harvey S. Mudd, Wallace E. Pratt, Milnor Roberts, and Wilfred Sykes. This committee believes that there exists a tremendous opportunity for the Institute to be of evergrowing service to the public, to the mineral industries, and to the profession. It welcomes suggestions as to names of men of means who are vitally interested in the mineral industries, and to whom the opportunity to make a contribution or bequest might appeal favorably if presented in the proper light.

Jan 1, 1946