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By F. P. Dewey

At the Wilkes-Barre Meeting of the Institute, Dr. J. Lawrence Smith, in the course of his remarks on some peculiarities in the composition of irons, alluded to the so-called " bucltshot" iron, and exhibited a specimen of this material. He said that when the small granules, or shot, were separatetl from the mass, they could be flattencd under the hammer, and inferred that these particles had been decarburized by the blast before sinking into the hearth of the furnace, and thus we had the exceptional production of wrought iron in the blast furnace. I have recently obtained a characteristic specimen of this variety of iron from one of the furnaces at Orbisona, Pa. Considerable uncertainty existed as to its true nature and the conditions of its production. Its weight seemed to preclude the idea that it containetl much or any slag, yet its lack of strength indicated that it was not homogeneous cast iron. At times considerable quantities had been produced, which could only be utilized by charging in the furnace and remelting. The specimen, on the freshly fractured surfacc, appeared to consist of flattened globules of iron cemented together by a bluish material which one would naturally suppose to be slag, and qualitative examination for lime strengthened this supposition. It was quite difficult to obtain drillings, as there was a tendency to split in several directions as soon as pressure mas applied; but enough was obtained to undertaltc quantitative determinations. They were found to consist of two portions—one attracted by the magnet, and the other not. By repeated separation the magnetic portion was found to be 94.44 per cent., and the non-magnetic 5.56 per cent. Analyses of these gave the following results: Magnetic Portion. Non-magnetic Portion. Percent, Percent. Graphite,.....3.480 Lime,. . 71.41 0 = 24.028 Combined carbon,. .. 0.260 Magnesia,. trace. Silicon,..... 2.790 Protox. of Phosphorus,.... 0.412 iron,. trace. Sulphur,.....0.292 Sulphide of Copper,.....0.110 caleium, 3.67 S= 1.72 0 = 3.440 Manganese,.... 0.500 -Iron (by dif.).,. .. . 91.206 27.468 --Silica,. 24 62 0 = 13.131 100.000 99.90

Jan 1, 1879

By W. R. Ingalls

During the last two years, and especially during the last six months, a number of important articles upon the new methods for the desulphurization of galena have been published in the technical periodicals, particularly in the Engineering and Mining Journal and in Metallurgie. I proposed for these methods the type-name of " lime-roasting " of galena as a convenient metallurgical classification,'and this term has found some acceptance. The articles referred to have shown the great practical importance of these new processes, and the general recognition of their metallurgical and commercial value which has already been accorded to them. It is my present purpose to review broadly the changes developed by them in the metallurgy of lead, in which connection it is necessary to refer briefly to the previous state of the art.

Jan 1, 1907

By Charles H. White

+1HARVARD UNIVERSITY, CAMBRIDGE, MASS. The equipment of a laboratory in which students are to be trained for practical work in metallurgical chemistry presents many difficulties not encountered in the fitting up of a commercial or works laboratory. At an industrial plant the chemical work required usually demands the frequent repetition of a comparatively limited number of methods. In a steel-works laboratory, for instance, by far the larger part of the work consists in making determinations of the usual impurities found in iron and steel; at a smelter the great bulk of the work is confined to the analysis of ores, slags, mattes, and fuels, which involve the frequent application of perhaps not more than a dozen different methods. In a laboratory of this character, therefore, those operations most frequently applied may each have a certain section set apart and fitted permanently with such apparatus as best facilitates the carrying out of this one operation. The work of a commercial or custom laboratory is perhaps more varied than that of a works laboratory, but the couditions are similar in these respects, that there is usually no great need for economy of space, and that a few skilled workmen are employed to carry the determinations through from beginning to end without interruption. On the other hand, the laboratory of a technical school should be planned on such a scale that a comparatively large number of students may work at the same time, and each desk should be equipped for general metallurgical analysis. In most institutions for technical education the student's program is so arranged that his day is divided among several subjects in the course of study; only a few consecutive hours being devoted to one subject, or spent in one laboratory. Therefore, those appliances should be provided that render possible the safe continuation of such processes as

Jan 1, 1905

By John W. King, S. Ralph Austin

Spurred by recent forecasts of greatly increased demands for uranium by 1980 and beyond, interest is once again focusing on America's western uranium deposits. One of the principal producers in this area is the Gas Hills district in Wyoming, the site of approximately 12% of the known uranium in the U.S., including past production and current reserves. Located on the south flank of the Wind River Basin, the Gas Hills deposits have been recently studied by the Atomic Energy commission for clues to and guides for discovering similar-occurring ores. The ore deposits are confined to a permeable sandstone unit, up to 350 ft thick, at or near the base of the upper Wind River formation of early Eocene age. The uranium occurs in three principal north- south "ore trends," each of which is about six miles long, one mile wide, and separated from each other by approximately three miles (Fig. 1).

Jan 5, 1966

By K. Matsuda, H. Tanaka, M. Mamiya, H. Majima

Copper cementation was studied from both thermodynamic and kinetic aspects. The temperature effect of copper cementation, which has been recognized as an anomalous result, and the rate enhancement phenomenon observed after the initial linear step are, in particular, focused in this work. The main results obtained are as follows; 1) Free energy changes of copper cementation reactions, calculated by the use of the "Correspondence Principle" of Criss and Cobble are rather insensitive to temperature. 2) A Flow-cell assembly consisting of a special cupric ion electrode, a calomel electrode and a potentiometer is particularly useful for the continuous measurements of copper cementation rate. 3) Two first-order reaction rate constants for the CU2+- Fe system were successfully determined by the use of the flow-cell assembly. 4) Activation energies determined for the initial rate and the 9 maximum rate of CU2+ - Fe system are both 4.6 kcal/mole. This fact suggests that the mechanisms of the initial reaction and the final reaction are essentially the same and both reactions are rate controlled by the diffusion in a boundary layer. The difference in the rate constants of them may fie explained by the effect of the nature of surface deposits. 5) Qualitative explanation of the rate enhancement phenomenon from the initial rate was successfully made by applying Bockris "Penetration Model."

Jan 1, 1976

By Earl S. Greiner, Eric R. Jette

The constitution of the iron-rich iron-nickel-silicon alloys at 600ºC. has been determined by X-ray crystal structure methods. If the results are represented isothermally by a conventional equilateral triangular plot, the single-phase solid solution (body-centered cubic structure) of the iron-rich alloys at 600°C. is bounded by four two-phase areas. Three three-phase areas separate the respective two-phase areas. Three of the phases in the polyphase areas have the same structures as the corresponding phases in the binary iron-nickel or iron-silicon alloys. There are two phases, however, that have not been reported previously and whose structures have been tentatively identified in the present investigation. The solid solubility limit of the iron-rich solid solution at 600°C. was determined by comparing the lattice constants of this body-centered cubic phase in the single and polyphase areas. It has been shown that the lattice constants of ternary alloys may be represented by surfaces whose distances above the ternary plot (representing atomic composition) are proportional to the lattice constants of the respective alloys. Then the intersections of the surface for the single-phase alloys with those for the corresponding phase in the polyphase alloys, at the respective temperatures, are the solid solubility limits of the single-phase alloys at these temperatures. The data of the present investigation were evaluated by this method, although by a system of orthographic projection it was possible to represent the three-dimensional model in two-dimensional diagrams. This investigation has shown that the solid solubility of nickel in the body-centered cubic phase of the iron-rich iron-nickel-silicon alloys at 600°C. changes from 3.7 weight per cent (Owen and Sulley) in the binary iron-nickel alloys to 5.0 per cent in the ternary alloys containing 4.8 per cent silicon. Further additions of silicon increase the solid solubility limit of nickel to 16.0 per cent at 12.6 per cent silicon. From this point the limit decreases to 9.5 per cent nickel at 15.5 per cent silicon and is, of course, zero at 15.3 per cent silicon in the binary iron-silicon alloys.

Jan 1, 1943

By B. F. Fackenthal

At the session of the Bethlehem, Pa., meeting of the Institute, held in the Durham Cave, at Durham Furnace, on the afternoon of May 20, 1886, I exhibited some specimens of a fibrous white efflorescence which had exuded from the pig-iron at that time being made at Durham Furnace. As some of the members expressed an interest in the matter, I promised to have complete analyses made, and to report the result in a paper to the Institute. The presentation of the paper has been long delayed, but there appears to be no other literature on this subject, and it may still be of interest. The efflorescence was found to exude from the pig-iron where the pigs were broken hot from the sow; the entire fracture of both pigs and sow often being entirely coated with this material. Sometimes there was only a white surface, as if the ends had been daubed with white paint; but in most cases the material was found in small globules and in thin sheets. If the iron had been broken a little too hot, arid in consequence had " bled " on separating from the sow, some of the efflorescence would be found deposited 011 the iron-drippings, and on the incrustations of sand in the pig-bed. The globules were irregular in shape, some of them equivalent in mass to spheres three-eighths of an inch in diameter, but most of them much smaller. The thin sheets were also irregular in shape, and, although they were not porous, were often riot thicker than a spider-web. Some of them were produced by the peeling-off' of the thin coating on the pigs above referred to. They were opalescent in appearance, and some of them had an area equivalent to two square inches; but the largest pieces would fall apart in handling. Several ounces of the efflorescence could often be picked up, or scraped off the pigs, after each cast.

Jan 1, 1901

By Reno H. Sales

EVERY mine manager, mine geologist, and every prospector in the field who appraises the future of mining properties does so on the basis of a theory of ore deposition whether he recognizes this fact or not. Wherever the ultimate value of a mine or prospect is dependent upon undeveloped ore, any estimate by an engineer or geologist necessarily involves a theory of origin of the deposit. In view of these facts the importance of a thorough understanding of the genesis of ore deposits cannot be overestimated. It well may be that the greatness of our country will depend upon finding reserves of natural resources as yet undiscovered. The genesis of ore deposits offers a fascinating field for study and investigation. This is attested by the large number of geologists who have written at length on the subject. For progress made toward a better understanding of ore genesis we owe much to Kemp, Lindgren, Ransome, Vogt, Emmons, Spurr, Graton, and a host of others. Within my own experience, I have attempted to apply in practice the various concepts and theories that have been advanced by these men.

Jan 5, 1954

Jan 1, 1912

By T. M. Gurr

The United States is the world's leading producer of phosphate rock. In 1975 according to the US Bureau of Mines' statistics, 44.3 million tonnes (48.8 million st) of phosphate rock were produced in the United States, l which is 40.6% of the world's production.2 The major phosphate producing areas of the United States are located in [Fig. 1] and the production for 1975 is listed as follows: [ ] All of these areas produce phosphate from deposits which are of marine sedimentary origin. Occurrences of phosphate exist throughout the United States in numerous locations that are of both igneous and sedimentary origins. However, these other phosphate occurrences vary greatly in extent and economic significance. Georgia, South Carolina, California, Texas, Arkansas, Kansas, Iowa, Alabama, Kentucky, and Virginia are but a few of the states in which phosphate is thought or known to exist. The near future expansion will probably continue to be in, or near, existing producing areas, (i.e., Florida and North Carolina).

Jan 1, 1980

By T. E. Brower

SHORTLY after our previous paper on this subject was printed,1 we located a source of uncertainty in the results arising from the unexpected fact that hydrogen slowly reduces silica at 1100° C. in presence of iron, even when the iron nowhere touches the silica, although in absence of iron it does not do so. This difficulty has been completely obviated by the use of a small high-frequency furnace, which enables us to heat the specimen for analysis without raising the temperature of the silica vessel to a point at which any appreciable reduction of the silica glass occurs. We now describe this modification of procedure, and present some typical results obtained with it. For any given specimen of steel, the results are entirely definite and. reproducible, but their precise significance is still open to some question, as indeed is true of all methods of oxygen determination so far developed. Further elucidation of this question is to be expected from the cooperative comparison of the several methods now under way under the auspices of the Bureau of Standards at the instance of the Iron and Steel Division of the A.I.M.E.

Jan 1, 1934

By Alfred James

Some months since, in the Johannesburg gold-fields of South Africa, the attention of the author was directed to certain statements to the effect that the gold-contents of foul or extremely dilute cyanide-solutions could not be effectively precipitated in practice by the usual zinc-method. Such statements caused all the greater surprise, because it is well known that this difficulty is not encountered in other wellknown districts, as, for example, in New Zealand, where solutions containing less than 0.05 per cent. of KCy are regularly reduced in practice to below 1 grain of gold per ton, while in Mexico and the United States almost equally satisfactory precipitations are not uncommon. As a result of these representations, however, the author visited several plants at work in the Transvaal, and noted that while at some few mines the precipitation was really excellent, at others the effluent, after treatment, was much too high in bullion-contents. An investigation into the causes of these unsatisfactory results disclosed the fact that more attention to the close packing of the zinc-shavings in the extractor-compartments tended to improve the results, even with the most dilute solutions. The function of the zinc being one of surface, it stands to reason that a compartment well filled with zinc would be more effective than a half-filled one. Moreover, the quality of the zinc was inferior. This should be in long, tough, thin, light threads; light enough to ignite readily, and tough enough not to disintegrate easily into a slime. The coarse shavings too frequently employed appear to give the reverse of the best practice ; they are brittle, contain less surface, and take up more room. It is almost impossible to pack a compartment properly

Jan 1, 1898

By Zay Jeffries

IMAGINE a spinning sphere of hot matter about 8000 miles in diameter, rushing through space at a velocity measured in miles per second, and you have a rough idea of what our earth is supposed to have been like about two to four billion years ago. By applying all of the science known to man and, more especially, by determining the velocity of earthquake waves at different depths, making comparisons with meteorites, studying densities, compressibility of rocks and the nature of surface rocks, a fairly definite conception of the general constitution of the earth has been obtained.1 The earth is supposed to have a central core rich in iron containing a substantial amount of nickel and small percentages of several other elements. The density of the core is assumed to be about ten times that of water and the diameter about 4200 miles. An intermediate shell of density about 4, and thickness of about 1800 miles, is sup- posed to consist of heavy rocks including sulfides, oxides, and silicates. The outer rock shell, probably about 100 miles thick and with a density around 2.8, is thought to be composed mostly of silicates, becoming in general more siliceous as the earth's surface is approached. NATURE'S SMELTING OPERATION Nature seems to have subjected the earth to a stupendous smelting operation, burying beyond reach much of the metal that man recovers in his smelting practices. We live on the surface of Nature's "slag dump" and must be content, for the near term, to recover for man's

Jan 1, 1953

By Arthur S. Coffinberry, Ralph Hultgren

WE have studied the gold-aluminum system by X-ray diffraction and by the microscope over the entire range of composition for temperatures between 300° and 500° C. Results obtained are shown in Fig. 1, combined with the work of Heycock and Neville1 at higher temperatures. The diagram differs in important details from that given by Hansen2 in his critical compilation of the literature of binary alloy systems. This work was undertaken both because of the intrinsic value of a knowledge of the phase diagram of this system and because of the need of theoretical metallurgy for precise and accurate data, particularly X-ray diffraction data. Systematic studies of equilibrium diagrams, particularly by Hume-Rothery,3 have shown regularities that yield a certain insight into the nature of alloying forces. It has been shown, for example, that solid solubility depends on the concentration of free electrons in the alloy, on the relative radii of solvent and solute atoms, on the forces of attraction between atoms, and on the relative stability of intermediate phases. The well-known Hume-Rothery rule states that the crystal structures and compositions of many intermediate phases depend on the electronto-atom ratio. This has been confirmed and extended by wave mechanical calculations.4 A knowledge of the forces between atoms in alloys, even an imperfectly developed empirical one, should be a valuable guide in the preparation of technological alloys of desirable properties. Furthermore, such information is basic in such problems as rate of diffusion, age-hardening, phase transformations, and others. The most valuable data for this purpose are furnished by X-ray diffraction studies. Unfortunately, work has been

Jan 1, 1938

Jan 6, 1951

By I. E. Rosenzweig

The problem considered in this paper is as follows: An arbitrary horizontally stratified area is given. The electrical properties of this area are characterized by a function p(z) (Fig. I), which shows the relationship between resistivity p of the soil and the depth z. For such general case the apparent resistivity p* will be computed, by earth-resistivity measurements carried out by any given configuration of electrodes. General solutions of this problem appear to be very important for interpretation of field results of resistivity measurements, concerning structural investigations. Such solutions have been given by many authors for the special case of a finite number of homogeneous layers (Fig. 2)lV4 as well as for the more general case of continuously ranging resistivities.5-8

Jan 1, 1940

By W. L. DeMoulin

A rather detailed description of the entire plant and leaching process was given in a paper recently presented to the Institute,I so this paper will cover briefly only the crushing practice of the New Cornelia Copper Co. for the year 1918. The ore, which is mined by steam shovels and loaded in side-dump cars, passes through two crushing plants. These crushing plants were constructed to crush the ore required by a leaching plant of 5000 tons daily capacity, during a crushing period of 16 hours. The primary plant reduces to less than 3 in. (76 mm.) and the secondary plant, to 1/4 in. (6.35 mm.), which is sufficiently fine for satisfactory percolation of solution through the ore in the leaching tanks, and to give-good extraction. The ore is then conveyed to the leaching tanks by a system of 28-in. (71-cm.) belt conveyors. On the way to the leaching tanks, it passes through an automatic sampling plant, where a 1-per cent. sample is taken. From the primary crushing plant, the ore is conveyed by two 36-in. (91-cm.) belt conveyors to a 10,000-ton steel storage bin, with a reinforced-concrete flat bottom. The ore discharges from the bottom of this' bin onto four 20-in. belt conveyors, which deliver it to the four units of crushers in the secondary crushing plant. There is no storage bin between the mine and the primary crushing plant. The ore breaks very coarse, is very hard, and contains a great many boulders, some as large as 4 1/2 by 4 1/2 by 10 ft. (1.3 by 1.3 by 3 m.). Jams form in the bowl of the coarse crusher in the primary crushing plant, as a consequence, and are freed by means of an immense steel hook operated from a 40-ton electric traveling crane. Primary Crushing Plant The primary plant consists of one No. 24 Gates, style K, gyratory crusher, followed by four Gates No. 8, style K, gyratory crushers. All

Jan 1, 1920

By P. G. Linder

The mechanical concentration of ores has not attained any considerable extent in Sweden, by reason of a scarcity of ores calling for this kind of treatment. Of rich iron-ores there is still an abundant supply; and magnetic concentration, which in the future undoubtedly will become of great importance, not being as yet demanded by necessity, has not advanced beyond a few experiments. At the copper-mines mechanical concentration has been superseded by chemical processes; the lead mines are worked out; and it is (with one exception) only the mines producing blende, or blende and galena intimately mixed, that have adopted mechanical methods for enriching their low-grade ores. While the concentrating-plants in Sweden are few and their output is comparatively insignificant, the methods employed, the general features of the work and the results obtained under extremely unfavorable conditions, may offer some points of interest to persons who are engaged in this branch of industry and have similar problems to deal with. Before going into a detailed description of the several plants, I will offer a few remarks that hold good for all of them and constitute a general review of Swedish concentration and its conditions. At all the works the ore to be treated is a mixture of blende and

Jan 1, 1895

By R. Clare Coffin

The production of petroleum in the Rocky Mountain district increased from 27,104,436 bbl. in 1929 to 33,048,630 bbl. in 1930. This increase was due to the development in southeastern New Mexico; which is in reality a portion .of the West Texas province. Disregarding production in southeastern New Mexico, the Rocky Mountain district produced 25,799,027 bbl. in 1929 and 23,164,988 bbl. in 1930, a decrease of 2,634,039 bbl. for the period. The daily production in January, 1930, averaged 70,839 bbl. for the entire district and in December, 1930, the daily production was 98,995 bbl. Total production by states is given in Table 1. Three important discoveries of oil and one of gas occurred in the district during 1930 in structures not, previously known to contain oil or gas. Oil was discovered in Dry Creek structure, Carbon County, Mont.; in the Midway structure, Natrona County, near Casper, Wyo.; and in the Greasewood structure, Weld County, Colo., northwest of Fort Morgan. Gas was discovered in the Bell Rock structure in Moffat County, western Colorado. Seven deep tests in as many different fields encountered oil in lower horizons than those already exploited. All of these discoveries were in the state of Wyoming. They occurred in the Salt Creek field, Natrona

Jan 1, 1931

By Takahide Wakamatsu, Shigeru Mukai

Fundamental investigations were made on the treatment of slime and the chrysocolla flotation, both of which are urgent problems to be solved in copper oxide mineral flotation. Unfavourable effects of slime on flotation are caused by the slime adsorption at the air/liquid Interface as well as the slime coating on the mineral surface. The adsorption of slime at the air/liquid interface was measured by using various kinds of slime particles. As a consequence, goethite, bentonite and talc tended to adsorb markedly at the interface. As a desliming method, slime flotation with a polymer flocculant such as polyethylene-oxide prior to the ordinary copper oxide flotation was found to be effective. The use of both a copper-avid organic reagent and an alkyl xanthate was examined for a selective collection of chrysocolla through xanthate adsorption tests, chrysocolla float- abllity tests and flotation tests for synthetic and natural ore. The copper-avid reagents used were salicylaldoxime, 8- hydroxyquinollne and benzoin-a-oxime. As a result, the ad- sorption of higher xanthate such as amyl xanthate on chrysocolla as well as the chrysocolla-to-air bubble attachment was increased by the presence of a copper-avid reagent under suitable reagent addition and pH of pulp. Flotation tests for synthetic and natural ores confirmed that chrysocolla could be floated sufficiently and selectively with a copper- avid reagent like 8-hydroxyquinoline or salicylaldoxime with its subsequent collection by amyl xanthate.

Jan 1, 1976