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By J. A. Herbst, L. B. Hales, R. A. Ynchausti

Industrial application, theoretical discussion and technical research programs continue to stimulate acceptance of column flotation. Numerous authors have published model, parameter and application studies discussing advantages and problems which are associated with this minerals processing technique. This paper dispells the myth of the self-controlling column while focusing on the problems and opportunities which are inherent in the computer control of a column flotation cell.

Jan 1, 1988

By Sergey N. Zhurin

At Gubkin Mine (Korobkovo Iron Ore Deposit, Russia) tailings are being pumped into two experimental stopes. Slurry has water content that exceeds 80%. In-situ measurements were conducted to determine pore pressure distribution in the backfilling panels. Numerical FEM modeling has been implemented to infer pore pressure distribution within filled cavities. Field observations reveal that pore pressures within neighboring stopes are slightly interrelated, because of drift connecting stopes at its bottom and single drainage system occurrence within filled caverns. Both extensive field data and numerical analysis demonstrate that water pressure on the bulkhead depends predominantly on filtration rate through bulkhead filters.

Jan 1, 2001

By C. M. Brown

Common operating philosophies and objectives of mining and mineral process operations are discussed. Key information required to effectively monitor operations is reviewed in conjunction with the impact of external variables such as commodity price changes on strategies adopted.

Jan 1, 1991

By Jerry Dollinger, Levent Ozdemir

An extensive series of laboratory cutting tests using linear and rotary cutting machines were carried out with the objective of investigating the feasibility of achieving very high rates of penetration with TBMs in rocks of low to medium strength. These tests were performed with large diameter disc cuttrs at cutter path spacings and penetrations of up to 12 and 1.75 inches, respectively. A predictor model was also formulated to characterize rock cutting at large spacings and penetrations.

Jan 1, 1987

By Lester A. D. Chin

The cost of bauxite is a multiple of the Bauxite Consumption Factor and the Unit Cost of Bauxite, and is a major cost item at most alumina plants. Bauxite Consumption Factor can be reduced by increasing alumina recovery during processing. Unrecovered aluminas are analyzed and possible research identified, using the framework below: 1. [Unextracted Aluminas] 1.1 Aluminous goethite 1.2 Boehmitic alumina 1.3 Diasporic aluminas 2. [Chemically-Bound Aluminas] 2.1 Desilication product 2.2 Phosphorus precipitate 2.3 Solid-phase lime-reaction products 3. [Alumina Reprecipitated on Red Mud] 3.1 Red mud separation and washing 4. [Physical Loss] 4.1 Liquor 4.2 Alumina dust

Jan 1, 1984

By A. C. Noble

Ore reserves are often less than 30% of the geologic resource estimates initially prepared by exploration geologists. Differences of this magnitude can lead to serious problems in the early valuation of properties when the geologic resource estimates are interpreted to represent ore reserves but are later found to be misleading and gross overstatements of the actual ore tonnages. The geologist can avoid such difficulties by considering the implications of mining, metallurgical recovery and economics early in the project and by using appropriate qualifiers in the resource statement. Examples using typical deposit characteristics are used to demonstrate how the cutoff grade, stripping ratio, dilution, mining extraction and metallurgical recovery affect ore reserve estimations.

Jan 1, 1994

By C. Sun

In this study, numerical simulations of yield pillars employing the finite-element method with a time-dependent Drucker-Prager material model are conducted. The stress¬control mechanism of yield pillars on weak floor strata is studied. The development of a pillar yield zone, the distribution of pillar stress and the development of a failure zone in the weak floor strata are investigated. The study indicates that a properly selected yield pillar size may significantly reduce the peak stress induced in the weak floor strata and may effectively control the development of a failure zone in the floor.

Jan 1, 2000

By Muhammad O. Rahim

The importance of planning ventilation systems in modern coal mines cannot be overemphasized. Interconnected entries, airflows around and through mined-out areas, leakages through stoppings and other control devices, and the use of multiple fans all contribute to the complexity of ventilation network analysis. Fortunately, the availability of computer programs (e. g., Didyk et al., 1978; McPherson, 1966; Wang and Saperstein, 1970) has greatly reduced the difficulty in net- work analysis. However, to obtain a suitable solution to the practical problem, a ventilation engineer has to simulate various conditions based on the proposed ventilation layouts and the capacities of available fans. It is often a trial-and-error process, although engineering knowledge and judgement are required.

Jan 1, 1982

By Ronald J. Allain

Water soluble polymers play an important role in many industries. The mining industry is dependent on these materials to help accomplish many solid-liquid (water) separations. Mechanical devices alone are not capable of achieving the degree of separation needed. Mechanical and chemical separations act in concert to accomplish the necessary separation. The history of the use of water soluble polymers has gone through several evolutionary phases and I believe we are facing another of these phases. At first, various natural products were common - starches, gums, and various polysaccharides. These were replaced by the synthetic polymers based on copolymerization of various vinylmonomers mainly in conjunction with acrylamide. The use of these polymers and their needs continues to grow. This paper will cover a brief overview followed by a look at the future of water soluble polymers. A focus will be on applications of water soluble polymers in the mining industry.

Jan 1, 1994

By D. Doepker

The dissolution of metals from various metal/ non-metal mine tailings has been studied through column leach tests at US Bureau of Mines laboratories. Metal mobilization in unsaturated columns was consistently greater than metal dissolution in water-saturated columns. Leachate pH was also frequently lower when a leachant was passed through columns but showed a mixed residence-time dependence. On the other hand, metal and sulfate ion concentrations in the leachate increased with dry-cycle residence time. Results suggest that acid formation through atmospheric oxidation of pyrite may compete with non-acid-forming oxidation of other metal sulfides. The two processes lead to decreased pH and increased metal mobilization, respectively. Leach tests using sodium lauryl sulfate indicated that microbial activity was not a factor in these studies.

Jan 1, 1991

By R. Asmatulu

A method of improving the efficiency of solid-liquid separation during centrifugal filtration has been developed. It consists of increasing the pressure drop across the filter cake using extraneous means such as pressurizing a filter chamber. This method, which may be referred to as hyperbaric centrifugation, is designed to increase filtration rate during the drainage cycle and, hence, to produce drier cake. In the present communication, the results obtained in a series of batch centrifugal filtration experiments are presented. The results obtained on fine coal and mineral samples show that cake moistures are approximately 50% lower than the case of using ambient pressure.

Jan 1, 2004

By Dave Rogstad

The DART NC-1B Tunnel Project consists of two 5,100 m TBM excavated tunnels, a principal underground station, a partially completed future station, a surface station, and eight associated ventilation shafts and exit tunnels. This paper presents a case history of the project's construction, and will focus on six topics that give this project a unique and unusual history; the TBM excavation, two major differing site conditions, roadheader excavation, polyfiber reinforced shotcrete lining, the NATM design geometry, and a design/build type of contract.

Jan 1, 1995

By Mandira Madhuchhanda, N. B. Devi, P. C. Rath, R. K. Paramguru, K. Srinivasa Rao

An experimental investigation of the dissolution of three base-metal sulfide minerals, namely, CuFeS2, ZnS and PbS, in hydrochloric acid medium in the presence of manganese dioxide is reported. Polarization measurements and leaching studies were employed in the study. Dissolution occurred in the following three ways: by the cyclic action of the Fe3+/Fe2+ redox couple, by galvanic interaction between Mn02 and the sulfide minerals, and because of chlorine evolution from the system. The later two routes were found more effective at higher HCI levels. PbS appeared to be oxidized easily, whereas CuFeS2 was the most difficult to dissolve. ZnS dissolution fell in between PbS and CuFeS2.

Jan 1, 2002

By S. K. Kawatra, M. T. Rusesky, T. C. Eisele, D. X. Zhang

It has been observed in some mineral processing plants that grinding circuit efficiency varies seasonally, such as in some plants which are located in the northern US and Canada and undergo large seasonal temperature changes, with the grinding circuit efficiency different between summer and winter. This indicates that the temperature of grinding circuit slurry has a noticeable effect on grinding performance. The effect has rarely been studied. To this end, an investigation to examine the effect of changing temperature on efficiency and determination of the mechanism responsible has been carried out. Plant investigations and laboratory experiments have been conducted in order to study hydrocyclones. It was demonstrated that when the pressure drop is held constant, the d50(c) size decreased approximately linearly with increasing temperature, while the shape of the reduced efficiency curve remained nearly constant. This effect was determined to be due to changes in slurry viscosity with temperature.

Jan 1, 1990

By L. W. Saperstein, M. C. Radomsky, D. L. Passmore, J. D. Bennett

About 60 small surface coal mines in Pennsylvania participated in a program designed to improve safety performance in the workplace. The method involved the use of safety sampling and observation to assess the degree of safety exhibited by workplace behavior and conditions. Data were collected through the use of on-site safety instruments covering seven major occupational positions typical of small surface mines. Workplace events observed (acts and conditions) were assigned a hazard classification. Feedback was initiated to improve safety performance in areas failing to conform to appropriate safety standards. Results suggest that the variety of unsafe acts and conditions associated with the companies observed are extensive. Further, the experiences drawn from this pilot project have proven the need to pursue this behavioral approach. Future research should concentrate on subjecting the present approach to a strict experimental design involving randomly selected “poor risk” mines.

Jan 1, 1987

By B. Cristol, G. Benier

Laboratory and pilot tests have shown that the grinding of some aluminas makes two populations appear : agglomerates’ and ultimate crystals’. Classical breakage functions (Size Mass Balance Method) aren't able to describe correctly this kind of grinding. So we have optimized a particular breakage matrix which takes into account the fact that the agglomerates can either be reduced in size or either be blown up to liberate the ultimate crystals. The models which were developed using this breakage matrix are in good agreement with the experimental results of the pilot tests. The industrial breakage functions were estimated from pilot breakage functions, using scale up prediction procedures and plant tests. The agreement between predicted and actual plant performance is excel1ent.A 20 % increase in capacity was predicted to be available by improving the grinding circuit classifier performances.

Jan 1, 1992

By Ernest Baafi, David Drew

Microsoft Excel based ultimate pit limit (UPL) optimiser has been developed to determine the greatest economic value of an orebody. UPL manipulates a given geological block model to define an ultimate pit limit using either the moving cone, method or Korobov algorithm or Lerchs-Grossman technique. UPL is designed to be an adjunct to MS Excel; the cells in Excel are excellent analogue to the blocks in a geological model, providing X-Y dimensions in an easily viewable and editable state. The use of individual worksheets within an Excel workbook provides the necessary depth to a 3-D block model.

Jan 1, 2002

By D. O. Shah, K. C. Adiga

Flotation of coal after multistage addition of frother was found to yield coal fractions with significantly lower ash content as compared to the feed. Ignition and combustion characteristics of different coal fractions were evaluated using a differential thermal analyzer (DTA). A correlation between low ash content, low specific gravity, and high reactivity of coal was observed. It is suggested that in the ignition stage, removal of mineral matter enhances reactivity through the physical changes brought about by ash removal. A detailed analysis of pre-ignition kinetics indicated the possible effect of bulk density of coal in terms of resistance to volatile release and effective (available) surface area of coal. In the char combustion stage, mineral matter seems to influence reactivity through catalytic activity of surface concentrations of metal ions, ratio of combustible/non- combustible material, internal pore structure, and surface roughness.

Jan 1, 1988

By Joe M. Bryan, George E. Rodger

The development of small precious metal mines in the western states has been directed at heap leach operations. Crushing plants are an essential adjunct to heap leach operations. They must meet environmental air quality regulations which generally follow a similar pattern from state to state. Prior to mine construction a permit must be obtained and an operating permit granted during or shortly after the start-up period. The typical construction permit application consists primarily of drawings, specifications and an explanation sufficient to indicate that the mass of particulate matter entering the atmosphere is below minimum standards. The operating permit may be granted following demonstrations that air emission control equipment or methods comply with information submitted in the construction permit application.

Jan 1, 1987

By K. N. Han

The leaching behavior of palladium in ammoniacal solutions was investigated by using the rotating-disk technique in an autoclave. The study included the effects of rotation speed, temperature, oxygen pressure, composition of ammoniacal solutions and catalysts on the overall leaching rate. The dissolution of palladium in ammoniacal solutions was discussed in terms of the thermodynamics and a kinetic model. Even though the Eh-pH diagram suggests that palladium metal can dissolve in ammoniacal solutions at room temperature, it was found that the dissolution was very slow at temperatures below 100 °C but was significantly improved at higher temperatures. It was also found that the rotating speed of the palladium disk had no effect on the leaching rate. The apparent activation energy was found to he 69.7 kJ/mole. Based on the results obtained, it was concluded that the dissolution of palladium is controlled by chemical reaction.

Jan 1, 1999