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By Dale S. Preece, Lee M. Taylor

Computer simulation of the physics involved in conventional rock blasting can be split into two phases; transient stress wave propagation and rock motion. Because the two phases involve totally different mechanisms and time scales, they must be numerically modeled with two different computer programs. The first phase is usually modeled with a finite element or finite difference code which treats the rock as a continuum and simulates the transient stress wave and subsequent fragmentation of the rock. The second phase is usually modeled with a distinct element technique where the rock mass after fragmentation is no longer treated as a continuum but as a finite number of distinct particles that interact with each other through collision mechanics.

Jan 1, 1989

By Michael S. Wieland

Delay detonators that are damaged by cross-hole wave interactions degrade blasting work and raise the risk of incidents. Damaged detonators impose risk, because they can retain sensitive explosives that respond to stray energy during recovery, inspection or disposal. Laboratory techniques were developed to rank the ruggedness of delay detonators under replicated field-shooting conditions. The hazards are tremendously magnified if trial detonators are installed directly in secondary explosives to rank initiation strength. Therefore indirect ranking techniques were sought that mitigate the risks without compromising the worthiness of the method. Four types of hardware fixtures, referred to as simulators, were developed to yield distinct forms of transient compression. The shock and rift versions generate compression pulses representative of in situ waveform components. The waiting time, until the trial detonator functions, duplicates typical delay periods. The trial detonator is mounted within water, which has a density and inertial resistance comparable to most blasting explosives. The work output from the trial detonator explosion is registered as fixture wall-expansion. This work output determines malfunction results, regardless of which type of simulator is used.

Jan 1, 1997

By Virgil J. Stachura, Calvin L. Cumerlato

The Bureau of Mines conducted a series of tests to develop a blasting method that would reduce overbreak and rockfall hazards at a limestone quarry in northeastern Wisconsin. Reductions in overbreak were achieved by shortening the main explosive column and reducing the explosive load in shortened stemming zones in shotholes which were to form the highwalls. Two blasthole diameters, 3 and 4 inches, were used with 7 by 7 foot and 9 by 12 foot burdens and spacings respectively. ANFO, Comsol 300, or PowerAN were used in the body of the shots and Gelmax or 40 pct extra dynamite cartridges were used in the reduced load zones. Smoother highwalls were visually apparent, however further analysis by seismic refraction techniques were performed as an aid to studying overbreak within the rock mass.

Jan 1, 1989

By Virgil J. Stachura, Larry R. Fletcher

The Bureau of Mines conducted a series of delayed blasting experiments at a West Virginia contour coal mine which resulted in smoother highwalls. The highwalls were smoother due to reduced overbreak and inherently safer due to reduced likelihood of rockfall. Reduced overbreak was accomplished by an increase in the highwall hole delay intervals which changed the effective delay pattern geometry and the direction of burden movement. Three combinations of blast delay intervals in the highwall holes were tested: 1) 50 ms longer than the nominal design, 2) 50- and 100-ms longer delays in the nearest two rows that form the highwall, and 3) 100 ms longer than the nominal design. The mine's nominal blast design was a flat vee formed by 17-ms surface delays between holes and 42-ms surface delays between rows, with 200-ms in-the-hole delays. All three test designs produced highwall improvements over the nominal design with only occasional exceptions because of geologic variations.

Jan 1, 1985

By Rakesh Raghavaraju, Bibhu Mohanty

The paper analyzes the decay of shock pressure as a function of distance from the borehole, and its implication on shock-induced fracture properties of the target rock as the first step in predicting fracture and fragmentation behaviour in a well-characterized rock.

Feb 1, 2020

By P. Lozada

The objective currently demanded from controlled blasting techniques is to minimize damage to the remaining rock mass while protecting the integrity of mine walls and ensuring the quality of the fragmented material for easier extraction. Finding this balance represents one of the three main challenges faced by large open-pit mines. They must achieve mine stability by complying with slope designs while also maintaining good results in terms of fragmentation and equipment productivity. The main constraints are related to unfavorable geological conditions, water presence, limited drilling diameters and available explosive products, as well as managing drilling times and blast scheduling, among others. For slope control, in addition to presplitting, blasting designs generally include buffered rows, drilled with smaller diameters, and loaded with fewer kilograms of explosives than production holes. The objective is to reduce the powder factor (kg/t) to minimize the energetic influence on the walls and attenuate damage. However, this often requires using very short charge lengths compared to the bench height (one-third or less) and reducing the pattern geometry, which increases the number of holes per ton and drilling costs. This traditional technique of reducing powder factor in the buffered rows has the main limitation of not being able to distribute the explosive energy throughout the entire column, leading to fragmentation issues mainly in the steaming area. Measurements conducted by Orica in their operations indicate at least a 30% increase in P80 particle size in the buffer zone associated with this condition. To improve energy distribution, techniques such as decking, or vertically decoupled charges can be employed. However, these techniques cannot be applied under wet conditions, and strict control over implementation quality is required to avoid deviations, which increases loading operational times and resource required. In this sense, the use of less energetic and lower-density explosives is a better alternative. On one hand, they allow for complete charge columns in the buffered rows, ensuring homogeneous fragmentation, and on the other hand, they reduce the energetic influence on the slopes, significantly decreasing vibration levels. With less energy per kilogram of explosive (MJ/kg) and less charge per linear meter (kg/m), it becomes possible to handle higher specific charges and longer explosive columns, providing flexibility in drilling and loading design options without compromising slope stability.

Jan 1, 2024

By R. Narendrula, S. P. Singh

The productivity of a loading machine is affected by several factors. One of the most significant is the characteristic of the muck being loaded. A study was conducted to examine the effects of the looseness, angle of repose, size distribution and moisture content of the blasted material on the efficiency of the loading machine. The study was conducted in the following stages: (a) controlled experiments in the lab, (b) tests with loader simulator and (c) field work in an operating mine. It was found that looseness (%void) in the muck increases with the increase in the value of the mean particle size and index of uniformity of the fragmented rock. Looseness and angle of repose affect the fill factor and the digging cycle time of a loader and in turn the productivity of the equipment. Moisture content affects the angle of repose as well as the stickiness of the material to the loader’s bucket. It was observed that the angle of repose increased with the increase in the mean particle size and the moisture content of the muck. It was also found that the bucket full factor and rate of scooping decrease with the increase in the values of mean particle size and index of uniformity. This was also conformed during fieldwork that bucket fill factor decreases with the increase in the mean particle size as well as the index of uniformity.

Jan 1, 2005

By Stephen Mansfield

Analysing how accurately a blast design is implemented is one of the cornerstones of a successful operation, and critical for mine optimisation. This paper presents a concept that involves the collection and analysis of data for the five stages through which a blast transitions, from budget through to implementation.

Feb 1, 2020

By Eric C. Gerst

"In this current era of soft commodity and coal prices the mining industry is turning towards optimizingall levels of production to reduce operating costs. Part of this trend includes the automation of miningmachines. As the first tier of the mining process blast hole drill automation offers benefits through the entire value stream from drill bench to material processing."

Jan 1, 2017

By Art Frye, Lee Pratt, Gaichang Zhao, Greg Newman

This paper will discuss the Wight Pit wall slash at the Mount Polley open-pit copper-gold mine that scavenged a high grade block of ore from two double-benches of the pit wall. The Wight Pit orebody, discovered in 2003, is located in the Northeast of the property with the southeast pit wall approximately 50m (165ft) from the edge of Polley Lake. In early 2009, the Wight Pit was nearing completion while an estimated 150,000 tonnes (165,000 tons) of ore averaging a grade of 1.4% copper remained just inside the southeast pit wall. The ore block started 24m (78ft) above the pit floor and extended up another 48m (157ft) with a 70o plane defining the back of the block.

Jan 1, 2011

By Catharine L. VanOmmeren

Emulsion quality characteristics such as shelf life, handling, and sensitivity are critical to the end-user. It is therefore important that the consumer be prepared to ask his supplier specific questions. To do so, he needs to have a basic understanding of what an emulsion is and how emulsion properties can affect safety, performance, and environmental impact. The criteria to be covered include: energy, velocity, sensitivity, minimum priming, shelf life, pumpability, effect of AN quality, over-the-road handling, and formulation The consumer will learn how each of these properties can directly affect him. The information will enable him to set minimum standards in product selection, blending, and application.

Jan 1, 1989

By Charles D. Sutton

Safety is an important part of the everyday activity for the explosives industry. The overall accident experience has not been adverse, however, many insurance companies have eliminated coverage for explosive related activities. The Nobel Insurance Group has responded to this insurance problem for our explosives customers. It is vital that safety efforts continue for all aspects of the business. The continuation of insurance policies for explosives, clearly depends on safety.

Jan 1, 1987

By Bonifacio Digay

Stawell Gold Mines (SGM) is an underground mining operation located in Victoria, Australia.The mining method employed is long hole retreat stoping, utilising up and downholes and artificial concrete pillars. Stawell is currently mining the Golden Gift and Magdala orebodies.

Jan 1, 2012

By Terry Matts, Henry Heidrich, Cluny Randell, Carl Kottmeier

Until 1990, all production of asbestos ore at Cassiar was by open-pit methods. With the impending exhaustion of open-pit reserves, a decision was made in February 1988 to continue mining underground, using the block-caving technique.

Jan 1, 1992

By Philip M. E Thomas

For over sixty years man has struggled to defeat the natural swamp lands known as the Florida Everglades as demand for land to support the burgeoning population growth in the state continued almost unchecked. Over the past ten years there has been a growing awareness that this land development could wipe out a whole ecosystem in a very short time unless steps were taken to reverse the trends. In 1991, a state law called the Marjory Stoneman Douglas Everglades Protection Act was enacted giving power to the South Florida Water Management Board to condemn certain lands for conversion to manmade swamp lands, designed to filter polluting run-off water from the agricultural lands around Lake Ockeechobee.

Jan 1, 1994

By Herve Duplaine, Charles H. Dowding

Calculation of response spectra for blast induced vibrations is necessary to fully understand and in some instances comply with frequency or distance related safe blasting criteria. Fortunately, micro-computer systems costing less than $5000 (such as that described herein) can be programmed to calculate response spectra. This system will calculate response spectra from paper as well as FM tape records. It both digitizes (prepares the record for computer calculation) as well as calculates. Programs for the calculation have been written in BASIC, an easy to understand language used with word processors. In addition to describing the equipment and operation of the micro computer the paper will discuss the process of and rules for digitization, use of the computer for record production and will present a simple physical model for understanding dynamic structural response.

Jan 1, 1984

By John A. Huber

At an underground limestone mine in the Central United States; there were plans for the installation of a limestone processing plant. The special design and layout of the plant called for the installation of a tunnel from the underground mine to the surface above. The dimensions of the tunnel would be 10 feet high, 20 feet wide, and would be 500 feet long on a 17 degree incline. The tunnel would be used for the transportation of raw stone to the surface by a conveyor. A second conveyor would transport processed limestone into the mine for storage, that would be loaded out for shipment later.

Jan 1, 1995

This paper is written in response to a request from the UTRC Committee on Perimeter Control Blasting. That Committee is conducting "follow-on" research on the selection of appropriate blasting designs and products for perimeter control of rock excavations. This paper will deal with the rock mechanics principles which affect the outcome of such blasting, and explain to the reader how to apply techniques which will modify the typical site response one would expect for conventional blasting methods. For convenience of reference, and to emphasize the important concept that the application of this technique is site specific, that is it must be custom-designed for each site, the technique is being called "Modified Site Response Blasting".

Jan 1, 1984

By Roger L. Keller, John Dean Smith

The Amax Coal Company's Ayrshire Mine in Southern Indiana is faced with one of the toughest blasting applications concerning vibration in the nation. As a means of maintaining regulatory compliance the operation elected to exercise the option of frequency analysis. A site-specific computer processing program which suggests ideal delay interval ranges for the lowest vibration was utilized.

Jan 1, 1987

By Othmar Mueller

Cable charges are theoretically endless. Practically,they are composed of very long sausage like explosive charges. They are primarily used for excavating ditches in soils. Blasted ditches are necessary in agriculture for irrigation purposes and for canals. Horizontal cable charges can be made by using a single or double strand of detonating cord. They can be placed into the mud at the bottom of ditches and used to clean or deepen the already existing ditch. They can also be used for soil compaction. Cable charges have been used for blasting soil in the Soviet Union, Czechoslovakia, Poland, the German Democratic Republic and Hungary. Their use was first mentioned in the first edition of Weichelt's handbook on blasting (German Democratic Republic, 1949).

Jan 1, 1976