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By August E. Vandale

Mining of the Freeport and Pittsburgh coal seams in the Pittsburgh vicinity dates back more than 100 years, and Consolidation Coal Co., or its predecessor, Pittsburgh Coal Co., has been actively mining in the area since 1900. Over the years, Consol has acquired good legal title to the coal lands purchased from individual farm owners, with broad mining rights, and in 98% or more of its title holdings, the company has a complete waiver of surface damage or the right to subside the surface land. (Titles in Pennsylvania can be in three forms: title in fee; title to the mineral; or mining rights permitting the removal and extraction of the mineral with or without waiver of surface damage.) In the early history of Consol, individual farms overlying the seams were purchased from land owners. Many of these titles severed the coal estate from the "in fee" title, and mining rights with waiver of surface damage were conveyed in the original severance deed. In this manner, Consol was able to put together its large mineable coal reserves. Consol has practiced "full recovery" mining as far as practical from its early years of hand loading to the recent era of mechanization.

Jan 9, 1967

The Duluth Engineers' Club was formally organized on the evening of Aug. 5, 1918, at a meeting .attended by over l00 members of the several engineering professions. W. G. Swart, a member of our Institute, was elected the first President of the Club. At the organization meeting, an opportunity was given, to Alfred D. Flinn, Secretary of the United Engineering Society, to outline the assistance that is being rendered to the Federal Government in the present contingency by members of the engineering profession. Membership in the Duluth Club is to be open to mining engineers on the iron ranges as well as to the residents of the city of Duluth.

Jan 10, 1918

By J. A. Herbst, J. L. Sepulveda, J. D. Miller

Abstract-Lead cake, a zinc smelter flue dust residue, consists primarily of lead sulfate. Characteristic properties of lead cake were determined in order to aid the understanding of reaction mechanisms involved in bismuth removal from lead cake by sulfuric acid digestion. Sp gr (specific gravity) measurements, surface area measurements, and photomicrographs revealed that the particles of lead cake are quite porous and seem to consist of an agglomeration of submicron grains (0.4 pm) fused together in a manner similar to cement clinker. Analysis of experimental rate data, which was independent of particle size, indicates that the dissolution reaction involves two distinct, rate limiting steps. The initial stage of reaction appears to be limited mainly by intergranular diffusion of the reactant, hydrogen ion, while the latter stage of reaction appears to be controlled by diffusion of soluble reaction products through the reaction product layer of the individual grains.

Jan 4, 1978

By C. Y. Chen

Public Law 95-87, the Surface Mining Control and Reclamation Act of 1977 (SMCRA), Section 516 (b), requires the underground coal mining operator to "adopt measures consistent with known technology in order to prevent subsidence cawing material damage to the extent technologically and economically feasible, maximize mine stability, and maintain the value and reasonably foreseeable we of such surface lands, except in those instances where the mining technology wed requires planned subsidence in a predictable and controlled manner.. . ." Congress also directed the Secretary of the Interior to promulgate regulations to implement the law. As a result, the control of subsidence from underground coal mining to minimize surface damage has become the mandate of a federal law. This paper discusses the mechanics of subsidence and the effects of subsidence on ground features. This paper also summarizes some measures used to minimize the possibility of damage to structures as a result of subsidence due to underground coal mining.

Jan 1, 1984

In deposits in which the secondary zones are well defined a layer of rich oxidized ore is frequently found immediately to overlie the enriched sulphides, from which it is derived by direct oxidation in place. In deposits that contain oxidizing precipitants particles and masses of residual oxidized ore are likely to be scattered through the leached zone, having been precipitated during migration before reaching the zone of enrichment. This precipitation hinders secondary enrichment and in extreme cases prevents the formation of such concentrations. Residual ores are precipitated by various reagents. Carbonates are formed through the action of the carbonic acid contained in surface waters, and also directly through the replacement of calcite, especially where the containing rock is limestone. Native metals, such as copper, gold, and silver, are formed by the action of reducing agents, among which organic matter and ferrous sulphate are prominent. Kaolin, gouge, and certain shales occasionally act as powerful precipitants through adsorption. Silver is often found as residual chloride, formed through precipitation by the chlorine contained in surface waters. Residual ores are often the result of incomplete solution, the relatively insoluble minerals being left behind during the migration of associated metals; incomplete oxidation and solution often leave residual masses of unaltered, or partly altered, sulphides in the oxidized zone. Such residual particles or masses have commonly been enriched by additions from circulating, metal-bearing solutions. During oxidation under conditions that permit reprecipitation, such as the oxidation of sulphide deposits in limestone, a scat-

Jan 1, 1932

By J. Blodget Britton

During the last three or four years I have had occasion to examine, chemically, various samples of matter commonly called flue-dust or cinder, found deposited in the flues and hot-blast chambers and under the boilers of blast furnaces, and also in the flues and under the boilers of puddling and boiling furnaces. Recently several of these examinations mere made quite in detail, and as the results reveal, I believe, information of no inconsiderable importance, I am induced to communicate them to this Institute. A sample of deposit obtained from the flues of one of the blast furnaces at the works of the Phœix Iron Company, at Phœnixville, Pa., was found to have the composition given in Column I of the following table: I. 11. 111. Composition of Dust from Dust from Dust from Deposits. Blast Furnace. Puddling Furnace. Boiling Furnace. Protoxide of iron,... 1.51 3 08 1.18 Peroxide of iron,... 20.21 33.29 41.00 Alumina,....6.57 12.89 7.54 Lime,.....3.98 .48 .61 Magnesia,.....69 .09 .19 Protoxide of manganese,. . 1.66 .39 .12 Oxide of zinc,....2.84 ........ Oxide of copper,. .. ..06 ........ Silicic acid,....36.00 40.69 38.99 Sulphuric acid,... 7.55 .43 Phosphoric acid,..94 ..94 Arsenious acid,. .. .38 Antimoniousacid,... trace.......... Chlorine,....03 ..03 Cyanogen,.....09 ........ Ammonia,.... trace......... Pottlsh with some sodn,. .. 16.61 ........ Carbonic acid,. .. .. .59 ........ Alkalies, undetermined matter, and loss,.......29 4.49 6.96 100.00 100 00 100.00 Metallic iron,. 16.31 25.70 29.64 Phosphorus,. .. .. .41* 1.55† 1.30†

By Atmesh K. Sinha

In spite of the artificial supports which are provided to reinforce the mine roof and prevent failures, roof falls continue to occur very frequently in the mines due to the very unpredictable geological conditions and the dynamic nature of the mining operations. In fact, roof fall is still one of the largest contributor to coal mine fatalities. The design of a roof support plan is often based on arbitrary criterions due to the unpredictable behaviour of the rocks under the mining conditions. The failure of a mine roof which ultimately results in a roof fall and contribute to mine hazards, is caused following a gradual degradation in its physical conditions. A mine roof monitoring system capable of monitoring the rate of deterioration of a mine roof on a continuous basis has been developed and tested in an operating coal mine. The monitor can help to improve and supplement the roof support plans and

Jan 1, 1983

By G. T. Hahn

On the basis of the recommendation of Lovell, Vogel, and Wernick,&apos; Fry&apos;s reagent*2 was recently c) if decoration of the dislocations by carbon or nitrogen atoms is a factor in the etch pitting. Experiments were performed with samples of a commercial 1020 steel, a vacuum-melted iron (C - 10 to 15 ppm, 0 - 20 to 50 ppm, N < 2 ppm), both annealed 4 hr at 1100°C, and a zone-refined iron (C - 3 to 5 ppm, 0 - 10 ppm, N < 1 ppm ) in the as-cast condition. Saomple surfaces were prepared by grinding to 600A grit and electropolishing. Initially, effects of etching the steel with modifications of the basic Fry composition were examined. It was found that increasing the alcohol or HC1 concentratior~ retarded dislocation pitting; reducing the acid content promoted secondary pitting. Cooling the reagent and the sample did not improve the quality of the etch pits. Best results were obtained with freshly prepared reagent modified by increasing the CuC12 content to 15 g. This composition was used in subsequent experiments. Annealed samples were etched 10 to 15 sec; cold-worked samples —2 to 5 sec.

Jan 1, 1962

By H. H. Stoek

Among the mining and metallurgical achievements of the latter part of the nineteenth century, not the least is the incep tion and successful prosecution by mining men of a technical educational movement which in magnitude surpasses any similar movement ever before set on foot. The following account of this undertaking has been prepared at the request of the Secretary of the Institute :*

Jan 1, 1899

Committee on Reduction and Refining of Copper............ 3 A.I.M.E. Officers and Directors.................... 4 Preface. By C. R. Kuzell....................... 7 Career and Achievements of James Douglas. By Arthur L. Walker. . 9 PAPERS Smelting 1. Reverberatory Smelting Practice History of Reverberatory Smelting in Montana, 1879-1933. By Frederick Laist..............................23 Reverberatory Smelting of Raw Concentrates at the International Smelter, Miami, Arizona. By P. D. I. Honeyman (With Discussion)...... 88 Development of Gun-feed Reverberatory Furnaces at Garfield Plant of American Smelting and Refining Company. By R. A. Wagstaff (With Discussion)........................99 An Experimental Combination of Shaft Roasting and Reverberatory Smelting. By Frederick Laist and J. P. Cooper (With Discussion).... 104 Forms of Copper Found in Reverberatory Slags. By Royal B. Jackman and Carle R. Hayward (With Discussion).............111 2. Converting Practice Development of Copper Converting at Butte and Anaconda. By William Kelly and Frederick Laist...................122 Developments in Converting Lead and Copper Matte at Tooele. By B. L. Sackett.............................132 Messina Stationary Basic Copper Converter. By R. G. Knickerbocker (With Discussion)........................140 Smelting Copper Concentrates in a Converter. By George E. Beavers. 149 Sulfuric Acid from Converter Gases. By George E. Beavers......151 Development of Monolithic Tamped Periclase Converter Linings at United Verde Copper Company Smelter. By F. H. Parsons (With Discussion) . 153 3. Descriptions of Plants The Noranda Smelter. By W. B. Boggs and J. N. Anderson......165 Smelting Operations at Roan Antelope Copper Mines, Limited. By Charles R. Wraith.......................202 4. Waste-heat Boiler Practice Copper-refinery Waste-heat Boilers at Great Falls Reduction Department, Anaconda Copper Mining Company. By E. S. Bardwell......225

Jan 1, 1934

By R. W. Raymond

Samson Jordan was born at Geneva, Switzerland, June 23, 1831. At the age of 20 years he entered the Ecole Centrale des Arts et Manufactures, at Paris, from which he was graduated with high honors in 1854. After some months of service with the Compagnie du Chemin de Fer du Nord, he was employed (upon the recommendation of his former instructor, Prof. Burat, who had recognized his remarkable ability) at the mines of Portes, belonging to the Société de l&apos;Elairage au Gaz et des Hauts Fourneaux, etc., of Marseilles, and subsequently to construct the St. Louis iron blast-furnaces of that Co. After finishing this work, he remained at Marseilles as a member of the directory of the Co., particularly connected with the development of its mines. In 1862 he became the general advisory engineer of the Co., and still later (1873) its general manager (Administratet~r), a position which he retained until his death, February 24, 1900. He became subsequently Administrateur of other important French industrial enterprises, including those of the Compagnie des Naut Fourneaux, Forges et Aciéries de Denain et Anzin, and the Compagnie Banco-Belge des Mines de Somorrostro ; and he was also, at various times, President of the Société technique du Gaz, Vice-President of the Comité des Forges de France, mepber of the Council of the Société d&apos;Encouragement pour l&apos;Industrie nationale. In all these positions, it is the unanimous testimony of his colleagues that he was no mere ornamental figurehead, but a profoundly wise, practical and industrious laborer and adviser, both patient and keen in the mastery of details, yet at the same time competent to apprehend the wider bear-

Jan 1, 1902

By H. M. Fisher, R. E. Snow, S. C. Sun

RAPID colorimetric estimation of the amount of transparent minerals has been applied successfully to instream mill products at the cryolite flotation plant of the Pennsylvania Salt Mfg. Co., Na-trona, Pa. Apparatus used was a Bausch & Lomb monochromatic colorimeter. The optical assembly of the colorimeter, shown in Fig. 1, passes light from a 6-v, 32-cp, prefocus incandescent lamp through two condensing lenses, a heat-absorbing filter, an aperture-control diaphragm, an interference filter, and a sample container. The light finally strikes a barrier-layer photocell and the output current of the photocell is measured by a galvanometer. The engraved index line of the collective lens, located between the lamp and the galvanometer, is imaged upon the transmission scale of the colorimeter by the galvanometer mirror. Reflected light from the galvanometer mirror, the position of which is determined by the output current of the photocell, enables reading of percent transmission throughout the mineral sample being tested. The colorimeter, Fig. 1, was standardized as follows: 1—The colorimeter was&apos; connected to a Sola constant voltage transformer, A, of 6-v output operated from a 110-v ac supply. 2—Turning the toggle switch, C, illuminated the transmission scale, B, and the control knob, D, was adjusted with a blank in the optical system until the hairline on the scale read zero. 3—A No. 430 interference filter, E, was inserted into the filter channel, F. 4—A test tube, G, containing 7 cc of distilled water was pressed into the sample space, H, and the fine adjustment knob,

Jan 1, 1955

By D. A. Sullivan, D. W. Fuerstenau

The authors investigated the comminution of quartz and limestone mixtures in a ball mill, showing that the distribution modulus of a comminuted material is the same whether it is ground separately or as part of a mixture. Analysis of the ground products indicates that quartz and limestone consume energy during ball milling in proportion to their mass fraction in the mixtures. Recently Schuhmann&apos; made a significant contribution to comminution theory by proposing that complex comminution operations comprise the summation of many individual comminution events. By means of the single comminution event hypothesis, Schuhmann derived the Charles energy-size reduction relationship by considering that fragments of every particle crushed during a single impact have a size distribution characterized by the Schuhmann size distribution. In this paper, the size reduction of mixtures of solids in ball mills is analyzed by considering that size reduction occurs as many single comminution events. If a mixture of two materials is being ground in a ball mill, each successful impact of a ball with a particle of one material should yield an assembly of particles whose size distribution is characteristic of that material. Considering both materials to follow the Schuhmann size distribution equation, the size distribution of material 1 in the product is Where y is the weight percentage of material 1, which

Jan 1, 1962

By Robert W. Hunt

I have repeatedly said that the mechanical treatment of the metal forming a steel rail, during its manufacture, was comparatively of much greater importance than its chemical composition; and years of observation have confirmed and emphasized this fact. &apos; The comparison of the wear of the earlier steel rails with that of later ones, and to the great disadvantage of the latter, ia still being constantly made by railway oficials. And while some of us, with experience covering the whole history of the manufacture of steel rails, are aware of the great differences in the conditions governing their production at various periods, I do not think the engineering world generally appreciates the direct and imperative influence which these variations have had, and are having, upon the wearing-quality of the rails. In the earlier days, the steel was poured into ingots which would make but two 30-ft. rails not exceeding a weight of 60 lb. per yard—giving a mass weighing, say about 1,400 lb., and of a section of about 12 in. square. To-day the ingots are about 22 in. square, and weigh more than 4,000 lb. Of course, the interior of the larger ingots must remain hot and liquid longer than that of the smaller ones, and from this condition arises the steel-rail makers béte noire—segregation of the metalloids and piping of the steel. Ingots of the smallest section will pipe, but with the increase of the size, so will follow that of the interior cavity. This well-known tendency demands that special care should be exercised to avoid the evils arising from it.

Jan 1, 1905

D. B. DOWLING,* Ottawa, Ont.-I do not propose to start any argument, but really there is a comeback to what Mr. Coste says.1 Geography is probably not geology, but geology is geography. You cannot regard structure as geography on the surface, but it is geology as soon as you get under the surface. In Canada, it is quite true that they went too close to the Rocky Mountains. When boring in the foothills, as Mr. Coste says, they were too close to the mountains where they got into a faulted area, and if there had been storage, it probably would have lost a good deal of the oil. The situation in the Calgary field is one that might be interpreted in many ways, but in front f the foothills there is a very deep syncline. The gas and oil that is recovered on the edge of the, foothills is of such a nature that we must assume that it is not the pure crude oil. It seems to be somewhat refined, or a condensation product. The solution, or at least the argument that appeals to me, is that as the deeper part of that basin is, say, 6000 ft. below sea level, there must have been some breaking up of the oil on account of pressure and of the heat, and we are getting gas, traveling up toward the surface in the foothills; and as it comes up, it probably condenses again, and is caught in folds on the edge of the syncline so that we have a natural condensing machine there. The oil is not found on the eastern side of the folds, it is found on the western side. On the eastern side and on the summit there is a little light oil, gasoline, we will say, blowing into the well once in a while; now that looks like a natural condensation of the gas and a storage behind the summit.

Jan 5, 1919

By F. W. Robinson

THE temperature coefficient of electrical resistance of pure metals is high and therefore the resistance increases rapidly with rising temperature. In 1871, Siemens suggested the use of this property as an accurate means of temperature determination. Owing to practical difficulties, particularly the contamination of the metal and consequent permanent change in its resistance and its resistance-temperature relation, this method fell into disrepute as a practical standard until revived later by Callendar and Griffiths, and subsequently by Holborn and Wien, all of whom showed that the earlier difficulties were not inherent in the method but incident to the mode of protection of the resistance coils. Following .the work of these investigators, the problem of temperature measurement by this means has been the subject of careful study and has now assumed an importance second only in practical adoption to the thermo-electric method. It is generally recognized, both here and in Europe, that the standard temperature scale should be the thermodynamic as it permits the evaluation of high temperatures on the basis of the radiation laws of Stefan and Bolzmann, of Rayleigh, and of Wien and Planck, on a scale consistent with that obtained by means of the gas thermometer at low temperatures. Lord Kelvin showed that only. a very small correction, amounting to about +0.7° at 1000° C.-almost within the limits of experimental errors-is necessary to adjust the constant-volume nitrogen thermometer to the ideal thermodynamic scale.

Jan 9, 1919

By J. J. Oberly

WHILE examining lineage boundaries in germanium single crystals as described by Vogel et al.,&apos; patterns of conical etch pits were noted which reveal interesting properties of dislocations. The crystals were grown by pulling in the <100> direction, and (100) surfaces perpendicular to the growth direction were etched 4 min in a mixture of 6 cu cm HF, 10 cu cm HNO3, 6 cu cm acetic acid, 3 drops Br,. Lineage boundaries extended in any direction, but favored the <110> direction. The patterns which were noted first were composed of two or three etch pits arranged symmetrically about the lineage boundary, so that the doublets were spaced equally on either side of the boundary line and the triplets had their center pit on the boundary line. The triplets occurred less often than did the doublets; occasionally combinations were found. Two such combination patterns are shown in Figs. 1 and 2. The orientation of the patterns was determined approximately by subsequently etching the same surfaces in a mixture of 5 cu cm HF, 5 cu cm super-0x01, and 20 cu cm distilled water which produced nearby random square etch pits having edges in the <110> direction. In all cases, the axis of symmetry was <110>, being parallel to the etch-pit edges. Several successive lapping and etching operations showed that the patterns tended to continue through the crystal in the <100> direction, but eventually changed or vanished. It can be seen in both photographs that the pits in the patterns are much further apart than the pits in the adjacent section of the lineage boundary. In Fig. 1, the 10 pits of the pat-

Jan 1, 1955

By Richard Lee

SINCE the economics in the blast furnace resulting from enriching iron ores are so great, much attention, has been paid during the past few years to the various methods of concentrating lean ores, and, as the concentrated ore is usually of extreme fineness, various methods . of agglomeration and sintering, of more or less value, have been put &apos;into operation. The resulting agglomerated concentrates are generally obtained in the form of briquettes or nodules. The briquettes naturally divide themselves into two classes: (1) those made by the mixture of some binding agent, and then formed into briquettes under great pressure; and (2) those made by sintering the concentrates, the latter either being formed into bricks before exposure to heat or the sintered mass broken into fragments afterward. Of the first class I will not speak, as they are not used on an extensive scale in this country. The second class of briquettes, or those made by sintering, are simply masses of melted or fused silicate and oxide of iron mingled with more or less silicates of aluminum, lime, and magnesia. The fact that the material in a briquette is sintered is proof positive that there are no pores in the material. There are, however, quite a number of holes of greater or less diameter through the substance of the briquette. They are not pores in the common acceptance of that term as applied to ores by furnacemen, as the sides of the holes and channels are fused. In reality the material is simply mill cinder. It is practically untouched by the gases in the upper part of the furnace, and the iron has to be reduced by solid carbon in the boshes and hearth. Briquettes sometimes show a little saving in fuel in the furnace over an ore mixture of large lumps, but that saving is made simply because, owing to the numerous holes and channels through the mass, the briquette is practically composed of numerous small or fine lumps, and, as is well known, the finer the

Jan 10, 1913

By M. L. Requa

IN the fall of 1910, the Nevada Petroleum Co., operating in the Coalinga field in California, determined to drill a number of wells with rotary tools, in order to prove conclusively the relative value of the rotary as compared with the standard rig. At that time, the rotary was but little known in California and its proposed introduction met with considerable criticism on the part of the operators and quiet opposition among the standard drilling crews. There were few men available who were competent to handle a rotary outfit, and these few had had but little experience in California fields. Machines as then built were much inferior to those now used, being lighter in construction and of a poorer quality of material. The shells encountered at depths between 1,700 and 2,000 ft. seemed to be too hard to permit of successful drilling, and at these depths the rig was changed over to standard tools and by them completed. Because of the heavy depreciation, the time lost in converting from rotary to standard, and the comparatively small profit, it was concluded that unless in the future there was some material improvement in rotary rigs, nothing would be gained by drilling with rotary tools upon this property. Little or no drilling has been done upon the property since that time, but in the meantime a large number of men have been trained in the use of the rotary; in fact, many standard-tool men have abandoned standard drilling and, starting in as roustabouts, have become thoroughly competent rotary operators. The improvements in the machinery have been such as to remove many of the objections and the rotary drilling of to-day is in every way superior to that of 1910. In contrast, a well drilled recently by the Kern Trading & Oil Co., in the east side Coalinga field may be cited. The first 2,500 ft. was drilled in 24 days and it is confidently expected that the water string will be set with a rotary at 3,400 ft.-a record obviously far beyond that made in 1910 by the Nevada Petroleum Co.

Jan 2, 1915

By K. C. Gilbart, Edgar Stansfield

When plants decay in a peat bog the woody parts form a brown pasty mass, or peat muck, largely soluble in alkalis. This brown matter has been termed "ulmin." The same material, but commonly black in color, is found in coal, and there is evidence of the similarity between the material forming the main bulk of the coal and the bulk of the more recently decayed material in peat bogs. The more recent or low-rank coals, such as lignite, little removed from the peat stage, contain notable percentages of alkali-soluble ulmins, but the percentage decreases with increased degree of coalification and is negligible in bituminous or higher rank coals. The determination of the alkali-soluble ulmins in any coal gives, therefore, an indication of its degree of coalification or rank. Coals which contain few or no ulmins soluble in alkalis do contain ulmins which can be rendered soluble by oxidation. The higher the rank of the coal, the more difficult it is to oxidize the insoluble ulmins and make them soluble. High-rank coals can be differentiated by oxidation tests on the insoluble ulmins; but low-rank coals can be characterized by both their soluble and insoluble ulmins. This paper deals with the determination and significance of the alkali-soluble ulmins present as such in the coal. The chemical nature and composition of ulmins are not discussed. Review of Literature The history of the study of ulmin is well given by Stopes and Wheeler.&apos; The action of potash on coal has long been known, as Braconnot in 1819 distinguished between lignites and bituminous coals by stating that the former gave colored solutions with potash. Later the intensity of color was used to give a fuller differentiation. Hoffman2 distinguished between lignites and lignitic coals by the darker color given by the

Jan 1, 1932