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By H. Douglas Dahl

In order to provide a reference framework for discussing the applicability of drilling technology to shaft construction in coal mining ventures, it is meaningful to review the history and nature of United States coal mines relative to shafting. Coal mining in the United States is characterized by shallow depths relative to most of the coal mining world. While the trend is toward deeper and deeper mines, many new mines have shaft depth less than 800 feet, and a large number of operating mines are drift or outcrop mines utilizing shafts for ventilation and portals. In the past, shafts of 200-300 feet have been commonly constructed. The use of conventionally sunk shafts at present and in the past is due in part to the shallow shaft length required, favoring conventionally sunk shafts. Another factor is that large shafts are required for multipurpose and production shafts. A third has been the practice of utilizing shaft construction contractors who had been until recently very competitive with raise drilled shafts at shallow to moderate depths. Recently, however, the costs of conventionally sunk shafts have skyrocketed. Too, more shafts are being required. Several factors are responsible among which are: (1) The increasing depth of shaft required for new mines and for shafts in advance of old mines. This significantly affects unit costs, e.g. $/yd3,of conventionally sunk shafts. Moreover, more gas is encountered in the shaft sinking operation.

Jan 1, 1976

By John G. Banker, Arthur L. Forrest

Titanium solves corrosion, maintenance and environmental problems in many reactor and autoclave applications. Titanium clad construction permits autoclave designers a great deal of flexibility combined with significant cost reduction. Titanium alloys can be selectively applied in specific regions of the auto­clave to accommodate local environmental conditions. Resistance to general corrosion, crevice corrosion, abrasion, and ignition conditions can be accomplished selectively and eco­nomically. Explosion clad pressure vessel fabrication and perfor­mance have been proven through three decades of experience.

Jan 1, 1996

By Priscilla P. Nelson, Yousof Abd Al-Jalil, Christopher Laughton

Prediction of excavation rates is a critical element in the pre-planning of a tunnel boring machine (TBM) project. A realistic evaluation of performance expectations is needed that reflects both the knowns and unknowns of the excavation process and geologic conditions. Current planning procedures are often based on deterministic “best guess” estimations. In this paper, a probabilistic approach to performance simulation is presented that will permit rational consideration of general and project-specific uncertainties in establishing realistic performance estimates. Companion to the simulation software is a database of over 600 public-domain case histories.

Jan 1, 1999

By Alfred G. Hoyl

The small miner and small mine have an important role to play in the finding, developing and production of our mineral resources. "Help, not hinder" must be our byword. We must push in every way we can devise to change the adversary position of government and environmental movements. We need the small mines and they must be encouraged, not hindered. Technically excellent and adequate equipment is available, and needed information is also available to the small operation. Environmental questions and problems must be fully considered regardless of the size of a mining operation.

Jan 1, 1987

By Joseph F. Peters

The paper will begin with the physical parameters of design in a wire saw. These will include such things as the type of wire used, abrasives, horsepower of operation, and drive components. It will then go into the many uses of wire sawing in the quarrying and finishing of granite. This will include a step by step program of the removal of a block unit of granite from the quarry site through the finished slabbing and jointing in the plant. After this, there will be a small insertion of possibilities of wire sawing techniques in underground excavation work. This would be speculative only. I will use the example of powerhouse type of excavation work given to me by Dr. John Reed, and try to explain how I would attack this type of work using wire saws. Several slides of both design criteria and actual installations were shown.

Jan 1, 1997

By Richard Gertsch

In the operation of this mobile-modular system, inexpensive fiberglass charcoal columns are loaded with gold at strategically-located adsorption stations. The loaded columns are then shipped to a centralized stripping facility. After stripping, the columns are returned to the adsorption station. The advantages of this system are as follows: •Easy scale up from pilot plant to full production. •Low capital and operational costs. •Gold production quickly reacts to changes in ore production. •The solution circuits are simple and easy to maintain. •Charcoal damage is greatly reduced.

Jan 1, 1996

By Walter E. McCulloch

Installation of flash flotation in the copper concentrator of Freeport Indonesia in late 1986 and 1987 increased gold recovery by about 13%, while also increasing concentrator throughput. Copper recovery remained essentially the same. Flash flotation has since been included in a recently completed mill throughput expansion to 32,000 t/d (35,300 stpd) as well as in a current expansion to 52,000 t/d (57,300 stpd).

Jan 1, 1991

By Michael G. Strominger, Anthony E. Gross

The development of precious metals ore agglomeration with a cement binder, by the U.S. Bureau of Mines, has allowed the economical heap leaching of low grade gold ores (<0,05 oz/ton) over the last decade, Even with the Bureau of Mines technology, numerous operations continue to experience channeling and blinding problems. A research project was undertaken at Nalco Chemical to address situations where improved agglomeration is needed, By increasing the incorporation of fines into the agglomerates,the segregation of ore by size which occurs from handling will be reduced and channeling minimized. A stronger agglomerate will reduce fines migration during leaching and prevent blinding of the heap, Both of these changes will give an even flow of barren solution throughout the heap and give solution contact with all of the ore. This paper presents the development of polymeric agglomeration aid, Nalco 9760 which has given a higher rate of and a higher total gold recovery in plant evaluations.

Jan 1, 1990

By A. Afrouz, F. P. Hassani

The types of bulkhead that contain backfill in stopes under various pressures and mining conditions are outlined. Conventionally adopted theoretical and empirical techniques were integrated in the design and construction of each type of bulkhead utilized underground. Methods to monitor the performance of bulkheads are discussed.

Jan 1, 1993

By Y. Akin, M. S. Celik, T. Batar, F. Arslan

Despite its importance in various diverse industries, research on beneficiation strategies of boron minerals has not received enough attention. Boron minerals are primarily upgraded by wet processing methods. However, severe environmental constrains have accelerated the development of dry processing techniques such as calcination. Interestingly, the boron minerals colemanite, ulexite and borax undergo decrepitation, shrinkage and expansion, respectively, upon heat treatment. Each mineral then requires a different beneficiation scheme. In this study, laboratory and pilot-plant studies conducted in our laboratories on the calcination of boron minerals are briefly reviewed and their implications to commercial operations are discussed.

Jan 1, 1999

By Robert W. Bartlett

Heap biooxidation of sulfidic refractory gold ore requires large amounts of oxygen, as shown in Figure 1. Bacteria, Thiobaci/lus ferrooxidans, are donnant at oxygen concentrations below about 3% in air (1 ppm in aqueous solution) because ofmonod kinet­ics. Hence, the maximum possible utilization is only about 75%, and it may be much less than that due to poor air sweep effi­ciency. At the maximum oxygen utilization, an ore containing two percent pyrite requires nearly 100 cubic meters of air per tonne (4,000 cubic feet per ton). The stoichiometric air require­ment to oxidize arsenopyrite is similar to that of pyrite. While the leaching solution percolating through the heap introduces some dissolved oxygen, the amount is insignificant because of the low solubility of oxygen in water, 7 to 8 ppm at atmospheric saturation. There are only three ways to provide oxygen to the heap: either air flow by natural convection, diffusion of oxygen from the surface (through stagnant air in the air-filled void space in the heap), or forced air ventilation of the heap. Each of these processes will be reviewed.

Jan 1, 1996

By S. Formby, J. Avraamides

Transportation of sodium cyanide from factory to minesite often attracts adverse comment from both the community and government agencies. In Western Australia the transportation of 30% w/w aqueous sodium cyanide solution raised fears in the community concerning the safety of such material in the event of spillage. The Chemistry Centre of Western Australia initiated a study of the effects of such a spill, to determine appropriate short and long term response strategies. Factors which were considered included the rate of hydrogen cyanide gas release under various climatic and soil conditions and the effect of alternative treatments in reducing such emissions. The data collected have been used to plan emergency response procedures.

Jan 1, 1989

By J. C. May, G. M. Elliott, J. J. Brady

Increased clearance was required in two railroad tunnels that were built about the time of the Civil War. Clearance infringements, whether they be excavation tights or caused by ice accumulation, reduce tunnel serviceability. Achieving increased clearance often means disturbing the ground and old ground support structures. Access and transportation needs dictate how and when the work can be carried out, and strongly influence the design approach and the methods used by the contractor to execute the work. This paper explores the pertinent considerations of the owner, the designer, the field inspection team, and the contractor in bringing this project to a successful conclusion.

Jan 1, 1997

By Rilung Xu, Jerry C. Tien, Jian Liu

As underground mines become deeper and ventilation networs more complex, ventilation data becomes more complicated and voluminous, making timely ventilation planning and necessary changes more difficult. Oftentimes, ventilation engineers have to rely on special techques using graphs and schematic maps to carry out necessary ventilation planning [1, 4, 5, 6, 9, 10, 11, 12]. A different graphical method, similar to that reported by Taminago and Isobe [10], has been developed in China [13]. This method uses a two-dimensional diagram drawn from available ventilation survey results. It combines both the customary pressure-quantity diagram and ventilation schematic map, and can greatly expedite the interpretation of survey results, facilitate ventilation system design, short and long-range planning, and emergency planning.

Jan 1, 1993

By Steve Richards

Incorporating a bottleneck analysis into the mine plan can provide a significantly better basis to make economic decisions regarding materials handling systems. Every materials handling system has a bottleneck. The bottleneck at a mine may change over time as a function of location or time. Since a mining reserve is a finite amount and can usually only be mined once, knowing how the bottleneck changes can provide a critical backdrop to capital investment decisions, especially those affecting the materials handling system. A bottleneck analysis can better quantify the expected &apos;return and also indicate the optimal time to complete tile project.

Jan 1, 2002

By Tim O’Neil

Many mining companies try to fight their way up from small operator and exploration company to major producer. Not many companies make it. Cambior Inc., formed in 1986, is one company well on its way to making it as a major operating company. In 1993, Cambior surpassed 15.5 t (500,000 oz) of gold production and began operations at its world class Omai gold mine in Guyana. At the same time, the company has embarked on a program of geographic and minerals diversification. Cambior, a Canadian company, now has interests in eight mines, three development projects and more than 100 exploration properties in North and South America. The company’s goal is to derive 70% of its income from gold and 30% from base metals and other minerals. Cambior’s moderate diversification into base metals gives protection against negative gold price fluctuations. It also balances the typically short term gold mines and the longer term base metal mines.

Jan 1, 1994

By Prasannarao Dontula, Kal V. S. Sastry

Advances are made in the field of mineral processing on a continuing basis both in the industry and the academia. These advances do not always get used fully because of the inherent difficulties in the transfer of knowledge and reduction to practice. In recent years, knowledge engineering is being increasingly employed in other fields to overcome some of these difficulties. This paper presents a vision of how knowledge engineering can be applied to the benefit of the mineral processing industry and includes a discussion of associated principles, techniques, and advantages.

Jan 1, 1993

By Werner Stahl, Karsten Keller

Vibration screens are commonly used not only in classifying bulk material but also in dewatering it. The lack of a comprehensive physical theory of dewatering often leads to difficulties in the design and operation of the vibration screens. Firstly, the dewatering of bulk material will be shown, based on a physical model. Because of the oscillatory motion of the liquid in the bulk, the inertial force of the accelerated liquid and the dripping of water out of the bulk or screen must be taken into special consideration. The physical model put forward shows the effect of the various operations parameters of dewatering screens. The comparison between dewatering theory and practice will be shown by measurements using coal, limestone, etc. Dewatering measurements, which have been conducted on a vibration screen, demonstrate that different vibration frequencies and rates of acceleration lead to different residual moistures. Finally, the possibilities of improving vibration dewatering will be described.

Jan 1, 1995

By Tom C. Palanglo, Norbert Maerz

Control of crushing and grinding circuits ideally requires continuous particle size measurements on both in- and outgoing streams. Until recently, size distributions could only be obtained by screening methods, which were neither cost effective, frequent enough, nor timely. Input streams are often composed of large fragments, making screening prohibitive. Optical image processing systems, such as the WipFrag System, have been developed to the point that they are an extremely valuable tool to characterize, control, and fine-tune the comminution process. Although accuracy is less than that of screening, measurements are precise enough to detect relatively small changes in size distributions.

Jan 1, 2000

By J. A. Herbst, R. Zaragoza

Conventional control schemes in use today are not able to produce satisfactory control when high-frequency disturbances are present in the flotation feed. An advanced model-based control scheme is presented here as a promising solution to this control problem. The main feature of this control scheme is the real time identification of the unknown disturbances in the first few cells of the flotation circuit. This information is used to control the rest of the flotation plant in a feedforward fashion. This control scheme also provides flexibility to meet any metallurgical, economical, or management objective.

Jan 1, 1987