Search Documents

By D. Savile Davis

D. Savile Davis* (Member): The members of the Chamber of Mines Research Laboratories, headed by Dr Cook, indeed deserve all the plaudits that have been given for the original conception of the rock-cutter, and for the research work that has gone into designing the equipment now being tested. Underground trials with the rock-cutting machines at the Doornfontein Gold Mining Company Limited have been encouraging to the extent that 29 square fathoms of rock have been cut in the past three months with two modified prototype machines. Both the hangingwalI condition of the stope and the control of stoping width have been excellent. So far, however, the rate of production has been too slow and does not compare with conventional stoping methods, due firstly to the time-consuming operation of moving the machine forward and resetting it in its next cutting section and secondly to mechanical defects. Although great strides have been made in improving the tungsten carbide cutting tool, further progress is dependent upon engineering development in the design of a more reliable and versatile machine within economic limits. Commenting briefly on the experiments that have been carried out on the Gold Fields mines, the rock-cutter, when used at the Luipaards Vlei mine, some 600 ft below surface, cut very nearly perfect slots above and below the reef on a stope face but was unable to cut slots in the reef itself. At the Doornfontein mine, however, where the tests are currently being carried out at a depth of 8,000 ft below surface and where there is a much greater pressure acting on the rock face, vertical fracture planes can be clearly seen in the hangingwall running parallel to the face. Owing to the presence of these fracture planes it has been found impossible to cut slots of any depth and the action of the machine is more one of spalling than of cutting, resulting in slabs of combined reef and waste falling from the face as the cutting tool advances. This is accentuated by the existence of a well-defined hangingwall parting plane. Most of the slabbing takes place from the slot cut below the reef to the hangingwalI of the stope. Since waste sorting in narrow conditions and poor lighting is not an efficient operation, the reef together with a proportion of waste rock, has to be removed from the stope. The ripping action of the machine as opposed to slot cutting under these particular conditions may not be a great disadvantage, as the volume of waste which can be packed depends on the ratio of reef width to stope width and with a narrow reef body some waste has to be removed to the surface. In these circumstances mining at depth with this type of machine should not be viewed as selective mining but more correctly mining without explosives. Another type of rock-cutter is being tested by the Gold Fields Group, consisting of a diamond studded rotating disc, which has, to date, cut slots 10 ft in length and averaging 7 1/2 in. in depth. It is, however, too early to comment on the practicability and economics of such a cutter. The great interest that is at present being shown in breaking rock without the use of explosives warrants comment on the Robins raise-borer, recently introduced into South Africa, and used for the first time with great success at the Doornfontein mine.

This symposium, being held at The President Hotel, Johannesburg on 9th-11th September, 1969, is being jointly sponsored by The South African Institute of Mining and Metallurgy, The South African Corrosion Council and the Southern Africa Stainless Steel Development Association, and supported by the C.S.I.R. The three days of technical sessions, at which 350 delegates are expected, will include introductory films on the properties and uses of stainless steels, papers on corrosion problems and prevention, design and economics, welding and applications in industries of particular importance to South Africa. The programme includes four overseas guest speakers who are acknowledged leaders in their respective fields. Detailed programmes together with application forms for registration will be published shortly. Enquiries to P.G. Box 8954, Johannesburg.

Robert Rampton Porter died on 8th September, 1985, in Salt Lake City, Utah, at the age of 75. Bob Porter was born in Salt Lake City in 1910, and he attended the University of Utah, where he obtained an M.Sc. degree in metallurgy. Galvanizing In conjunction with the National Institute for Materials Research of the CS I R, the South African Hot-Dip Galvanizers' Association has organized the First International Conference on Galvanizing in South Africa. This event will take place at the C SIR Conference Centre in Pretoria from 3rd to 7th November, 1986. Environmental effects of mining A one-day meeting entitled 'The environmental effects of mining and restoration' will be held on 23rd September, 1986, at the University of Manchester Institute of Science and Technology, Manchester, England.

Jan 1, 1986

By M. B. Algeo

Discussion of the above paper M. B. ALGEO The management and staff of Buffelsfontein Gold Mining Company Limited are to be congratulated on the excellent performances described in the paper presented by Mr Christos. In this day and age, with the current economic and labour situation, the mining industry is being constantly pressed to increase the productivity of ever-diminishing quanta of resources. Stress in rock The ISRM Symposium, 1976 is to be held in Sydney from 9th to 13th August, 1976. It is being organized by The Australian Geo. mechanics Society as a regional symposium of the International Society for Rock Mechanics. Thermal analysis The First European Symposium on Thermal Analysis will be held at the University of Salford on 20th to 24th September, 1976.

Jan 12, 1975

The Third International Conference on Coal Research was held in Sydney, Australia, in October 1976. The papers and proceedings of the Conference will be published in Australia on behalf of the International Committee for Coal Research in April 1977. The papers deal with the economics and practicability of coal conversion, coal winning, resources assessment, safety and dust, and coal and power generation, together with an appreciation of coal potential by the deputy chairman of the U.K. National Coal Board. Copies of the report are available to organizations within member countries of ICCR at a cost of 35 dollars (Australian), including postage, by application to the Executive Officer, Third ICCR, Box 3842 GPO Sydney, Australia 2001. Drafts should be in Australian currency payable to Third International Conference on Coal Research.

Jan 6, 1977

By B. Litt, D. L. Van Coller

Job evaluation and the changing wage pattern by D. L. VAN COLLER, B.A.(Cape Town), M.A., B.Litt.{Oxon.) (Visitor) This paper sets out to show how changing forces are affecting the techniques that have been used in the evaluation of Black jobs on gold mines in the Anglo American Group since the introduction of job evaluation in 1961. Initially, job evaluation was essentially a management tool designed to differentiate jobs in a limited skill spectrum and thereby permit the establishment of a 'many stepped' job ladder for Black employees to climb. With the changing wage pattern, job evaluation is becoming an industrialrelations tool aimed at recognizing the skill and effort contributed by the worker so that the pay relationships between jobs are seen to be equitable by the employees.

Jan 8, 1974

By D. A. Viljoent

Historical Background The Empire Council of Mining and Metallurgical Institutions was formed during the early 1920s to foster the holding of British Empire Conferences, and today is representative of the following Institutes: Australasian Institute of Mining and Metallurgy Canadian Institute of Mining and Metallurgy Geological Society of South Africa Institute of Petroleum Institution of Metallurgists Institution of Mining and Metallurgy Institution of Mining Engineers Metals Society Mining, Geological and Metallurgical Institute of India South African Institute of Mining and Metallurgy South Wales Institute of Engineers. The first public suggestion for the formation of a Council that would link mining institutions in various parts of the British Empire came from Mr Frank Merricks, who, as President of the Institution of Mining and Metallurgy, was speaking at the annual dinner of the IMM in 1921.

Jan 1, 1981

By M. Timucin

Phase relations within the condensed Cu-Cu2S-PbS-Pb region of the Cu-Pb-S ternary were investigated. The boundaries of the ternary liquid-miscibility gap were redrawn, and the directions of the tie-lines were established by the quenching of samples equilibrated in evacuated and sealed silica capsules at 1473 K. The activities of lead in sulphur-saturated Cu-Pb alloys along the boundary of the miscibility gap were measured by the dew-point technique at 1473 K. From the tie-line distributions, measured lead activities, known activities of the Cu2S-PbS join, and the ternary Gibbs-Duhem integration, consistent sets of activities for lead and copper and partial pressures of sulphur were obtained along the ternary miscibility gap at 1473 K.

Jan 1, 1989

By P. R. Levey, A. van Bennekom

The effects of nitrogen alloying on the corrosion properties of austenitic stainless steels were investigated by a combination of potentio-dynamic and surface analysis techniques. The results indicate that nitrogen undergoes the phenomenon of anodic segregation, affecting both general and localized corrosion resistance. Nitrogen alloying is found to be beneficial to general corrosion resistance in a de-aerated sulphuric acid solution, but to be detrimental in an aerated solution of sulphuric acid This phenomenon is explained in terms of an ammonium-ion polarization effect. Localized corrosion resistance is found to improve dramatically as a result of nitrogen alloying, the nitrogen improving the formation, maintenance, and stability of the passive film in environments that promote pitting various theories that have been proposed to account for these phenomena are discussed.

Jan 1, 1995

By R. N. Guest

The Tromp distribution curve was used in an evaluation of gravity separators treating a synthetic ore made up of silica and marker minerals of various relative densities. The results pinpoint differences in the concentration of particles of different sizes, and indicate how the grade of a concentrate is likely to vary with particle size. An increase in the feed rate increased the efficiency of the 'waterless' spiral concentrator that was tested, but the multiport spiral concentrator tested was more efficient. Both spiral concentrators were found to be more efficient than the pinched sluice and the shaking table that were tested. The method was found to be a useful way of evaluating gravity concentrators, but, for ease of analysis, care must be taken in the choice of marker minerals.

Jan 1, 1985

By N. A. Barcza

Pointing out that South Africa needs to utilize its wealth-creating activities, together with local and international investment, to further develop its industries, the address asserts that the mining and minerals industries, especially in the manufacture of beneficiated products, offer the greatest potential for South Africa to achieve its goal. As many mineral-beneficiation processes are based on pyrometallurgical routes, the address goes on to describe some historical - pyrometallurgical operations and to indicate probable developments in the future. These include growth in the fields of both precious and base metals. After discussing environmental and recycling matters, together with manpower requirements, the address concludes that the major growth in the mining and minerals industries will occur in the manufacture of steel, stainless steel, ferro-alloys (particularly ferrochromium), aluminium, and titania slag.

Jan 1, 1996

By A. H. Mokken, G. K. I. Blendulf, N. R. Cowin, K. A. G. Blendulf

A study, by continuous monitoring of particle size in the cyclone overflow, of factors influencing run-of-mine mill performance by A. H. MOKKEN, B.Sc. (Eng.) (Rand) (Fellow), G. K. I. BLENDULF M.Sc. (Stockholm) (Member), K. A. G. BLENDULF, Dipl. (Min & Met) (Visitor), and N. R. COWIN, B.Sc. (Min. Tech.) (Visitor) An account is given of an investigation of the use of a continuous particle-size monitor - the PSM-IOO. The monitor system, in addition to showing marked variations in grinding fineness over short periods of time, particularly after stopping and re-starting the feed to the mill, has indicated weaknesses in accepted mill operating practice. The main potential of the system is the opportunity it has provided for almost complete automation of the milling circuit.

Jan 5, 1975

By R. L. Paul

Although it is often said that South Africa does not have suitable deposits, or the potential to develop mines on a small scale, a recent survey by the Chamber of Mines1 showed that, out of a sample of 641 producers, 41 per cent had between 10 and 19 employees, and a further 29 per cent had between 20 and 29 employees. This goes to show that minerals-related small, medium, and micro-enterprises (SMMEs) do exist, and can play an important role in the development of rural industries in South Africa. Nchaka Moloi of the Department for Mineral and Energy Affairs defined the various categories of SMMEsas shown in Table I2. An enterprise could be placed in a certain category as long as two of the variables, employees, capex or production applied.

Jan 1, 1997

The aspect ratio (mill diameter/mill length) of autogenous and semi autogenous mills varies widely and can be as high as three or as low as 0.5. The literature on the subject of what effect aspect ratio has on grinding mill performance or energy efficiency is almost non-existent. However, at the design stage of many grinding circuits the subject is often vigorously debated amongst metallurgists. In this paper the performance characteristics of mills with different aspect ratios are examined to determine whether process performance characteristics are a function of aspect ratio and whether high aspect ratio mills are any more or less energy efficient than low aspect ratio units. Data from both pilot and full-scale mills are used for this purpose in open and closed circuit configurations.

Jan 1, 2007

The role of research and development In the South African gold-mining industry Presidential Address given by M. D. G. SALAMON, Fellow, Dipl. Eng. (Mining) (Hungary), Ph.D. (Durham) The decision of the gold-mining industry in 1974 to embark on a major ten-year research and development programme was widely publicized at the time. In choosing a subject for this address, I felt almost obliged to use this opportunity to give an account of the progress of this undertaking. On reflection, however, I felt that a simple progress report would not suffice. It seemed important that the programme should be shown in persepective, and that its aims should be outlined to the mining and metallurgical engineering community, many of whom are vitally concerned with the well-being of the gold-mining industry.

Jan 10, 1976

By D. Ackerman, S. Cole, G. Langefeld, I. Parker

The removal of gravel from the seabed using a hydraulic mining tool is a complex multi-phase problem that cannot be analysed using traditional continuum based simulation techniques. One potential approach is to simulate the behaviours of the solid phase via the discrete element method and the liquid phase via finite volume based computational fluid dynamics. The interaction between the phases is accounted for by Eulerian coupling. The feasibility of using the combined computational fluid dynamics-discrete element method to simulate gravel entrainment from an idealized seabed is evaluated. The simulation results are validated using experimental data. It is concluded that while the current approach appears feasible, further work needs to be done to improve the accuracy of the simulation and to evaluate the approach?s ability to model more complex behaviours.

Jan 1, 2007

By R. O. Heckroodt

After a brief review of the characteristics of clay minerals and their origin, a summary is given of the industrial uses of different types of clay materials. The mining and beneficiation of clays are discussed, with special reference to the upgrading of certain types of materials. The occurrence and resources of the more important varieties of clays are dealt with in some detail, viz residual kaolin derived from granite and sediments, brickmaking clays, refractory clays, bentonite, and palygorskite. The Republic of South Africa is well endowed with a wide spectrum of clay materials, with one important exception. Kaolin suitable for paper coating is not known to occur in the Republic, and efforts to beneficiate and treat local materials to achieve the desired properties have so far been unsuccessful.

Jan 1, 1991

By D. Bessinger, N. Rughubir

Exxaro Sands KZN produces?among other heavy mineral products?high titania slag, which is used as feedstock to the pigment industry. The titania slag is produced from the smelting of ilmenite in two 36 MW DC furnaces. In this smelting process carbon monoxide gas is produced. This gas is cooled, scrubbed and washed to remove entrained dust. This paper provides details on the gas cleaning plant system and the chemistry, mineralogy and size distribution of the particulate material contained in the off-gas stream. Characterization of the dust shows that is consists mainly of ilmenite, but with relatively high levels of SiO2and MnO. Smelting of the dust in a 500 kW DC furnace was carried out to investigate the potential for recovering valuable elements from the dust.

Jan 1, 2007

By A. F. Mulaba-Bafubiandi

Pseudomonas spp was isolated from mine water and tailings samples collected from mining effluents and mine dumps in the Gauteng and Northern provinces of South Africa respectively. Adsorption properties of Pseudomonas spp were then tested for the removal of Cu and Co initially from their synthetic sulphate solutions, subsequently from effluents derived from metallurgical operations. The effects of experimental conditions such as pH, temperature, time, volume and metal concentration on the efficiency of the biosorption process were studied. Absorption of 45% Cu (pH 6, 37°C, 24 hours) and 40% Co (pH 6, 37°C, 24 hours) was observed from solutions with low concentrations (0.07 M). A maximum of 73% and 65% of Cu and Corespectively were recovered from the mine water samples derived from effluents.

Jan 1, 2009

By A. Hoogervorst

Cyanide is a key contributor to the efficiency of gold extraction. Public perceptions of cyanide are emotive and following some publicised incidents involving cyanide, the gold mining industry established a voluntary cyanide code for the manufacture, transport and use of cyanide in the production of gold. The paper describes the development of the code, its content and the third party auditing of the code as a means of establishing and maintaining benchmark standards. In adhering to the cyanide code requirements, there are overlaps with other management systems such as ISO 14001 and OHASA 18001 and the paper seeks to show how existing mine systems can readily accommodate cyanide code compliance and that operating and auditing the cyanide code can assist in the integration of mine heath, safety and environmental management systems.

Jan 1, 2009