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By T P. Medhurst

In many cases mine design is the most important driver of the profitability of a mining project, however to reach an æoptimumÆ mine plan many compromises have to be made. Some of the fundamental profit (and loss) drivers relate to stoping methods and stope design parameters. Inevitably trade-offs have to be made between the stability of underground openings, ground support costs and production efficiency. This paper looks at the role of geomechanics in the mine planning and design process. The concepts of æcontrollable lossesÆ and æuncontrollable lossesÆ are developed as a means of partitioning ground control costs. A stope design example is given which provides a method of examining mining costs, and includes a decision making element in order to quantify geotechnical impacts and select stope dimensions. The method also provides a general framework as a means of balancing ground control costs against maximising returns from an underground mining project.

Jan 1, 2000

By Hendrix J. L, Nelson J. H

A model based on non-steady state has been developed for dissolution and diffusion in porous ore particles. Results from the particular model have been incorporated, as a rate term, into a global, heap-scale model based on a plug flow reactor at unsteady state. The global model can be used to consider leaching by aqueous-phase reagents in equilibrium with a gas- phase component, such as oxygen gas, as well as strictly aqueous-phase reagents, such as cyanide. The flexibility of the model even allows predic- tion of the outcomes of using reagent sideflow injection in large heaps. Data from column leaching tests are compared to the model, and their relationship is discussed.

Jan 1, 1991

By D Wyborn, P A. Dowd

The characterisation of rock fracture networks is an important component of rock engineering applications involving stability assessment or fluid flow analysis. However, the derivation of a reliable rock fracture model remains a very challenging problem in practice. This paper describes a Bayesian framework, in the form of Markov Chain Monte Carlo (MCMC) simulation, for the construction of such a model. Model conditioning using different data sources is discussed including seismic events recorded during hydraulic fracture stimulation, rock face fracture mapping data and downhole geophysical survey data. The freeware FracSim3D is used for the simulations.

Sep 26, 2011

By Duncan GR

Having passed through a number of previous phases the best longwall results in Australia have shown a significant increase in the last two years. The results expected from a longwall face can be estimated from the ideal production rate, determined by the capacity of the equipment and the conditions in which it is installed, the utilisation, and the available operating hours. Back analysis of the results achieved suggests that, on average, recent improvements arise from the higher capacity equipment recently installed; the utilisation has in fact reduced slightly. Review of the constraints which limit the longwall results, i.e. shearer speed, AFC capacity, support, advance rate, and man travel speed, shows that little improvement can be expected in the ideal production rate in thinner seams. In thicker seams the AFC often proves the overriding constraint and further increase in equipment size could lead to increased future ideal production rates and is expected. In all cases a concerted effort to increase the utilisation achieved is likely. For deep mines with thin to medium seams this offers the most viable path to improvement; by contrast thick seams with highwall/shallow access may benefit from further increase in equipment size.

Jan 1, 1988

By Perring CS, Hill RE, Barnes SJ, Vallance SA

The Maggie Hays nickel sulphide deposit is located at latitude 32¦ 15 'S, longitude 120¦ 30' E on the Lake Johnston (SI 51-1) 1:250 000 map sheet. The deposit occurs in the Lake Johnston greenstone belt, in the Southern Cross Province of the Archaean Yilgarn Block, 500 kilometres east of Perth, Western Australia (Figure 1). The remoteness of the Lake Johnston greenstone belt and its poor access, restricted previous exploration activities and the full appreciation of the geology and its Ni-sulphide potential. It was not until 1991, when Forrestania Gold NL commenced exploration activities, that the geology of the ultramafic units and their potential to host significant concentrations of Ni sulphides were clearly established. This paper, which describes the geology and the characteristics of the Maggie Hays deposit, is based on the results of exploration by Forrestania Gold NL and a collaborative research agreement between CSIRO Division of Exploration and Mining and Forrestania Gold as reported by Perring, Barnes and Hill (1994), Perring and Hill (1995), Perring (1995 a and b) and Barnes, Perring and Reilly (1995). A comprehensive description of the geology, petrology and geochemistry of the deposit is being prepared for publication by CSIRO (Pemng, Hill and Barnes, in press).

Jan 1, 1996

By Lee RJ

A significant basemetal province is recognised in the southern part of the Bonaparte Basin, Western Australia. Epigenetic stratabound carbonate hosted Pb-Ag-Zn mineral- isation occurs in dolomites of Tournasian age within a marginal marine transgressive carbonate and fine grained clastic sequence, spatially overlying the lagoonal facies of a Late Devonian reef complex. The deposits comprise coarse grained sulphide mineralisation characterised by high Pb:Zn ratios (10:1) and high silver (50 g/t) content. They occur at shallow depth, are flat to moderately dipping, and form a discontinuous mineralised trend at the margin of the Sorby Platform, which flanks a Precambrian basement high. Host rocks are predominantly sedimentary breccias and dolomitised footwall carbonates associated with a significant local unconformity transgressed by a siltstone cap rock sequence. The deposits are structurally related to synsedimentary growth faults, local basement highs and tensional en-echelon breccia systems. Fluid inclusion studies have concluded that mineralisation was deposited from a low temperature (85¦C-115¦C) saline ore forming solution. Lead isotope work reveals a Precambrian genetic source of the lead. Locally remnant textures after sulphates are recognised within the host sequence together with common bitumen and oil shows. Reduction of sulphate to H2S was possibly facilitated by either bacteria. activity, or by residual hydrocarbons which acted as a reducing agent. An alternative source of H2S may have been afforded by the thermal degradation of hydrocarbons. A 'mixing' genetic model is proposed for the mineralisation, which conceives the expulsion of metal enriched basinal brines followed by their precipitation as sulphides after mixing with locally derived reduced sulphur solutions at relatively shallow depths in their structural/stratigraphic sites of ore deposition.

Jan 1, 1986

By R Wedmaier

Henty Gold Mine is an underground operation producing 100 000 ounces of gold per annum. The original mining method used was flatbacking with paste fill. However, a non-entry method û uphole benching û was introduced in 1998 to recover the deteriorating crown pillars. Initial challenges were encountered, including poor drilling accuracy, difficulty in charging holes and poor rise performance. These challenges were overcome by a Continuous Improvement Team, consisting of mining engineers, supervisors and miners. Following this, the Team implemented further changes aimed at reducing ore loss and dilution. A second area addressed by the Team was development blasting, where innovative detonator technology known as the ExelTM DevelDetTM was introduced and rapidly accepted by the operators. Continued use of the ExelTM DevelDetTM resulted in a number of benefits, such as easier bogging, less perimeter damage, faster charging and hook-up and decreased wastage. Finally, improvements were made in the area of explosive handling, where competency-based training of operators was conducted and manual handling of ANFO has been significantly reduced by the introduction of the MiniMoverTM into the underground magazine.

Jan 1, 2001

By S Wellink, D Chalmers, D Adermann, C Martin

The practice of recording blasts for quality control purposes has been conducted for several decades. However, at the low frame rates of a standard video camera, essential data is frequently missed as it occurs when the shutter is closed between frames.The use of high-speed video for the research, development and monitoring of the performance of blasting procedures is a well proven but under-utilised practice.The recent development of low cost, easy to use high-speed digital cameras and user friendly software can deliver a capability into mine management as a day-to-day production tool that can greatly improve blasting performance and reduce costs.Digital high-speed video and image analysis software can accurately quantify each blast. Analysis of the images can facilitate the identification of causes of variance from design, geology changes, errors in blast practice and areas of poor performance. The use of high-speed video greatly enhances the audit and review processes so that future blast design can be quickly and appropriately modified to deliver improved blasting performance and reduced costs.The three videos demonstrate the differences between standard video and high-speed video and the detail that can be obtained from them. These videos of open cut blasts can be used to identify blast performance variances. Capturing images at 1000 frames per second allows the analysis on a millisecond timescale where detonator timings, fragmentation, venting, fume generation and flyrock can be accurately identified.CITATION:Adermann, D, Chalmers, D, Martin, C and Wellink, S, 2015. High-speed video – an essential blasting tool, in Proceedings 11th International Symposium on Rock Fragmentation by Blasting, pp 471–476 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Aug 24, 2015

By M McGeough

Following the success of calcrete sampling at Challenger, calcrete sampling has been widely adopted as the primary exploration technique for gold exploration, in the Gawler Craton. Calcrete is uniformly distributed over large areas and produces discrete gold anomalies. This allows drilling to focus on specific gold anomalous targets. However, despite widespread use of calcrete sampling, very little is known of the origin of calcrete in the Gawler Craton, and the link between calcrete gold anomalies and primary mineralisation. In an attempt to understand this association Lisa Gibbons recently completed an honours project at the Old Well Prospect approximately 45 km SSE of Tarcoola. Her work is part of a collaboration between CRCLEME, MESA and MIM Exploration. At Old Well, a calcrete anomaly (>10 ppb Au)covers an area approximately 7 km x 2 km with a peak value of 97 ppb Au. The study looked at the regolith as a whole, processes of its formation and nature of mineralisation within it. She was able to combine previous calcrete and drilling results with her own observations. The results from this study highlighted problems in relating surface calcrete anomalies to in situ gold mineralisation.

Jan 1, 1998

By H Esterhuizen, W Hartman

Rockfalls or significant deterioration of mine openings can have significant safety and financial impacts for mining operations. The failure of drives in underground mines sometimes highlight deficiencies in the mine risk management systems in detecting geotechnical hazards and to prevent events that can have significant impact. Consequences from these failures includes fatalities, injuries, loss of revenue, additional cost, and potentially a loss in Ore Reserves. Where the impacts are severe, it also affects families and communities linked to the operation. The assessment of underground excavations requires consideration of the full range and spectrum of geotechnical hazards, design aspects, ground support, layouts and sequences. Where the assessment of these are insufficient or incorrect, it can result in drive failures. Care must be taken that meeting production targets and personnel pressures do not result in a situation where production take preference over a proper risk-based assessment of the drives to be mined. The risk management approach is now widely accepted in the mining industry for the control and management of risks in underground mines. Codes of Practices (COP’s), Ground Control Management Plans (GCMP), Principal Hazard Management Plans (PHMP’s) and technical guidance documents has become the norm for describing the mines main hazards, risk levels and intimating controls for safe passage of vehicles and mine personnel. However, where there is a disconnect between these documents and what is actually being done at the mine site, the COP’s and/or Management Plans become ineffective (or vice versa). This disconnect may occur due to the actual content of these documents, a lack of resources, or a lack of understanding about the implementation. There is therefore a need for sites to have a documented and implemented risk-based approach for assessing underground mine development. This approach or system needs to identify all hazards and other factors affecting mine development stability early on in the design process, and outline the risk classification and controls required. This paper presents an amalgamation and modification of previous processes for a Geotechnical Risk Management System for Underground Mine Development. CITATION:Hartman, W and Esterhuizen, H, 2018. A geotechnical risk assessment tool for underground mine drives, in Proceedings The Fourth Australasian Ground Control in Mining Conference (AusRock), pp 235–253 (The Australasian Institute of Mining and Metallurgy: Melbourne).

Nov 30, 2018

By Roddick F

From its mining lease at the northern end of Cohens Reef at Walhalla in the North Gipps- land mountains, the Long Tunnel Extended Gold Mining Company produced 13,695kg of gold, which at 1982 prices represents a value of about $140 million. In the period 1885 to 1908 the mine was one of Australia's principal reef gold producers, being top Victorian producer in six of these twenty-four years. Prior and subse- quent occupants of the lease produced an addit- ional 160kg of gold. The Extended and the other mines on Cohens Reef whilst contributing importantly to the financial resource of Victoria, were the sole important support for the substantial town of Walhalla that had grown up around them. When the mines closed, Walhalla gradually reduced from a bustling developed town to the present attractive mountain village so favoured by tourists.

Jan 1, 1982

By Selischop F, Tredoux M

The distribution of platinum-group elements (pGEs) has been investigated in matte and slag samples from Waterval Smelter (Rustenburg Platinum Mines). The study showed that a strong preference of PGEs for alloy phases in matte represents a concentration mechanism that commenced in the furnace but can be considered a continuum from natural processes. Metal losses to fayalite (converter) slag occur by matte entrainment due to the mechanical capture of liquid sulphide droplets from the matte layer, and the exsolution of dissolved metal sulphide resulting from changes in the oxidation state of the slag. The latter is comparable to immiscible sulphide in basic magmas. However, the observed distribution of PGEs shows enrichment in metal phases of the matte. A mechanism is proposed whereby naked PGEs in silicate melts coalesce to form clusters which are stabilised by surface attachment of sulphur atoms. This envelope acts to 'draw the cluster into sulphide melts. Small particle melting effects permit PGE clusters to remain as liquids at magmatic and smelter temperatures.

Jan 1, 1994

By Seymour K. M, Sampson D. B, Walker I. W

Ashton Mining Limited is the operator of two wholly-owned gold mine/mill complexes at Laverton and Leonora. In addition, Ashton owns 43% of the Bardoc Joint Venture mine/mill complex, which is operated by Aberfoyle Pty Limited. All three of these operations are located in the Eastern Goldfields region of Western Australia (Figure 1). At Laverton, milling capacity is in the order of 1 million tonnes per year in 3 mills (Duketon 200,000 tpa, Cork Tree Well 650,000 tpa and Craiggiemore 150,000 tpa). These mills service a distance of 80 km, from Baneygo in the north to Craiggiemore in the south. Mineral tenements cover a 150 km long stretch of a series of sub-parallel mineralised structures. At Leonora, the Harbour Lights mill is designed to treat 750,000 tpa of sulphide ore, and has treated oxide ores at an annualised rate of over 1 million tonnes/year. The mill is supported by several tenement blocks that lie within a 50 km trucking radius of the mill. The most important of these is the Mertondale tenement block, which covers approximately 25km of the Mertondale Shear Zone.

Jan 1, 1991

The nickel operations at Kambalda consist of mining thin massive to disseminated Ni sulphide orebodies from 10 individual mines of variable grade.Daily sampling involves visual estimation of the grade of working faces based on geological parameters. This system of grade estimation is used as a guide for daily grade control only.Nickel metal allocation is based on an external sampling system. As all ore sources are blended at the primary crusher, only one calculated mill head grade is available. Therefore all sources are sampled prior to crushing. This system historically consisted of mechanically grab sampling ore from trucks as they passed over a weighbridge on arrival at the concentrator. Currently the system involves diverting one out of every ten trucks to its mine sample stockpile, which is crushed through the primary, secondary and tertiary crushing system fortnightly. The individual mine grades are re-combined to create a total sample grade. This is reconciled against the calculated mill head grade. The reconciliation factor is applied uniformly to all individual mine sample grades to calculate mill reconciled mine grades.

Jan 1, 1990

Selection of mining methods, stope dimensions and stoping sequences is usually based on comparisons with other similar orebodies or rocktypes. Rock mechanics principles assist the process, which can be further improved by application of rock mechanics' models - in particular, computer based stress analysis techniques. These models vary in capabilities and potential application but, basically, can be subdivided into techniques which only model the surface of excavations, and those which model the total volume to be analysed. To address the wide range of geometries, stoping methods and sequences, and geomechanical environments at Mount Isa Mines, a number of models have been developed. By presenting examples of their actual and potential application it is demonstrated that appropriate use of these techniques will assist in the determination of mining parameters and improve ore recovery. Examples presented cover sequencing in tabular and massive orebodies, location of shafts and shaft pillars, and backfill and hanging-wall stability. It is concluded that surface techniques are more appropriate for regional analyses and volume techniques are more suited to analyses of detailed, local geometry. Colour computer graphics should be an integral part of data preparation, and results interpretation and Presentation.

Jan 1, 1986

By Isobe K, Muchi I, Hsieh YS

Theoretical and experimental studies have been made-to clarify the physical and chemical behavior of the tuyere combustion zone of blast furnace. Gas streamlines around this zone were visualized by the use of the two-dimensional equip- ment. Close agreement between the observed stream- lines and the calculated ones is found. The three- dimensional experimental studies have revealed that there exists a so-called dry zone in the neighbor- hood of the raceway and the trickling liquid be- haves approximately like a continuum. A kinetic model is develdped to describe the behavior of coke combustion in the tuyere zone. The model is based on the reaction kinetics, the differential balances of heat and mass, and the mechanics of gas flows. Regarding-the-axial distribution of gas composition in the tuyere zone, good agreement is obtained be- tween the model prediction and the data observed in a working furnace by the other investigators. Cal- culated results-show that the maximum consumption of coke occurs at the intermediate region of the raceway. For the blowing of oxygen-enriched or high -humidity blast, the position at which the maximum consumption of coke occurs is shifted toward the tuyere nose. Similar effect is found when the par- ticle diameter of coke in the tuyere zone is de- creased. The solid flow pattern around the tuyere combustion zone was visualized by the use of the two-dimensional equipment in which the sublimation of dry ice particles in front of the tuyere was

Jan 1, 1981

FOR some time past keen interest has been shown in both America and South Africa in the mining drill-steel problem. This interest has extended to Australian mining fields, and Australian drill users, ever desirous of increasing efficiency, are vigorously attacking the problem. The writer has recently been engaged in the investigation of the problem on two of ,the biggest mining fields in Australia, and has formed very definite conclusions concerning the causes of many drill-steel casualties. He puts these views forward in the hope that they may be of interest to, both drill manufacturers and drill users. The subject is here dealt with mainly from the aspect of the properties of the steel and the modifications of these properties whensubjected to various manipulations. It is generally admitted that the drilling machine has greatly increased in power and efficiency during recent years, and the consequence is that the machine is demanding better service from the steel. This is being impressed on the drill users by an increase in steel casualties. This fact has led many mining people to the view that the machine has developed so rapidly that the steel maker has not been able to keep pace, and that consequently the steel isfailing by fatigue 0:1; so-called crystallization. This view is rather depressing. The writer, on the other hand, is inclined to discountenance fatigue as a serious factor under good normal working conditions where the steel is carefully manufactured and supplied to the user under suitable structural and sound conditions, and has subsequently received kind treatment at the hands of the drill sharpener and the drill user.It is not reasonable to attribute failures to fatigue until it has definitely been proved that the steel is fundamentally sound and is in the best structural condition to resist the stresses it is called upon to withstand, and, this being so, that all fundamental principles of...

Jan 1, 1923

LKAB operates two underground mines in Kiruna and Malmberget, Sweden. Blast furnace pellet is the main product and makes up 70 per cent of total production. The orebodies are hosted by 1910 - 1860 Ma old volcanic rocks. The host rocks and the ores were affected by the Svecokarelian orogeny for 1890 - 1860 Ma ago. The deposit belongs to the Kiruna type apatite-rich iron ore. Magnetite is the main ore mineral but haematite is the dominant ore mineral in some orebodies in the western part of the deposit. Large-scale sublevel caving is the dominant mining method. Three main haulage levels are in operation at present. The ore boundaries and quality can be detected by geophysical logging resulting in reduced waste dilution and subsequent grade reduction. The susceptibility measurements have been used in the magnetite ore since 1991 and gamma-gamma measurements in the haematite ore since 1998. The mining scale has increased during the last 20 years but diamond drilling has remained at approximately 18 000 drilling metres per year. Uncertainties in the ore constructions can lead to unexpected cost increases, ore loss and dilution. The ore boundaries are evaluated with percussion drill holes using in-hole geophysics to achieve satisfactory geological knowledge. The probes are calibrated in all currently mined orebodies. The correlation between core sample assays and measured susceptibility and gamma-gamma values is strong. The cost to determine the ore boundary by percussion drilling with in-hole geophysics is two-thirds lower, and productivity is six times higher compared to diamond drilling. The measurements are made by geotechnicians and the interpretations by a geologist. The results are transferred to a database and presented three dimensionally as holes with iron grade intervals on mine maps. The interpreted holes are used by the geologist in various ways in the geological modelling. Layout planning uses the measurements as a tool to place the drifts at the correct distance from the ore contact especially in the longitudinal sublevel caving and the production hole planning to optimise the final length of the cross-cuts and drifts for best ore recovery.

Jan 1, 2006

By N Maistry, C Carelse, A Singh

Banded Iron Formations or more commonly known as BIF are sedimentary rock formations with alternating silica-rich layers and iron-rich layers that are mainly composed of iron oxides (hematite and magnetite), iron-rich carbonates, and/or iron-rich silicates. Considering the depletion of highgrade iron ore reserves in South Africa, there is a need to maximise resource utilisation through the exploitation of low-grade/uneconomic resources particularly BIF material, which makes up more than 65 per cent of current reserves. Previous test work conducted by alternative BIF sources globally indicates the need for fines processing in order to produce a concentrate. South African BIF however is amenable to coarse and fines processing producing an on-grade product or blended feedstock. C-Type material within South Africa’s Northern Cape Province grading at approximately 33 per cent Fe was supplied for research purposes. Top size optimisation via gravity Heavy Liquid Separation (HLS) tests was conducted. The laboratory results being perfect separation (Ep=0) were modelled to predict pilot performance, the results of which were tested on a pilot scale for the finest size fraction (-1 mm). It was observed that a top size of -2 mm provided optimum results in terms of upgrade and recovery, with crushing finer not necessarily producing superior results. At a target grade of 60 per cent Fe, recoveries of 65.6 per cent were achieved on the laboratory scale, whilst recoveries of approximately 58 per cent were achieved on the pilot scale. Targeting higher upgrades of 63 per cent would inevitably result in lower recoveries of 57.2 per cent on a laboratory scale and approximately 54 per cent on a pilot scale. This is in line with grades and recoveries achieved globally for BIF material albeit at finer grind sizes.

Sep 18, 2023

By Andersen AK

As part of a research program sponsored by Continental Copper and Steel Industries, Inc. (cos), investigations have been conducted by the Colorado School of Mines Research Foundation, Inc. to study the effect of high current densities on electrolytic processes. The importance of high current densities has long been recognized, particularly in the deposition of copper, and the results of considerable research on the subject have been reported in recent years (19 29 39). This is not surprising because, besides plant capacity, current density is the other major factor which will determine the process economics. In the production of electrolytic copper, current efficiency, steam consumption, number of cells, building area, metal inventory, cathode purity, and power consumption are all affected by current density. The ability to maintain a high current efficiency and satisfactory cathode purity while increasing the current density to twice or three times that commonly practiced could result in considerable saving of capital investment and reduce the operating cost per ton of metal produced. The optimum current density i.e., that current density of which production cost would be at a minimum, can be established from an analysis of the various inter- relating factors (49 59). A review of.all operating electrolytic plants (electrowinning and electrorefining) will indicate that most of these plants are operating at 50% or less of the optimum current density (6). One of the reasons for not using the optimum current density may be attributed to the fact that conventional electrolytic tank- house equipment does not perform satisfactorily at high current density operations. Various investigators (19 79 8) have attempted to overcome this limitation by modifying the design of the electrolytic cell, virtually unchanged since it was first introduced in the late 1800's. Previously, these attempts have not resulted in,a cell design suitable for commercial application. However, recently, a cell has been designed which performs efficiently under such conditions. This is a CCS development (patents applied for).

Jan 1, 1969