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By Chad Ducey

The proper utilization of energy in an explosive column is of paramount importance to the success of any blast. Historically, Powder Factor (the weight of explosive per mass or volume of material to be blasted or its inverse), has dictated the blast design. The concept of Energy Factor is a more effective method to design a blast. In order to utilize explosives efficiently, the energy contained in any given product must be quantified. The Powder Factor method, although historically successful, assumes that a pound of cast pentolite affects the material to be blasted the same as a pound of ammonium nitrate / me1 oil (ANFO.) Years of experience and scientific testing have led the blaster in the field to believe otherwise. The next logical technological step is Energy Factor. The Energy Factor method that will be discussed in this paper takes into consideration not only the weight of the explosive, but also the weight strength (Cal/g) and the density (g/cc) to yield a constant relative Energy Factor. The result of such a method is a factor that can be used in the field exactly the same as Powder Factor, but that reflects the relative energy of any given product in terms that will reflect the relative cost benefit of that explosive selection. The Energy Factors associated with different available explosives make it possible to compare the difference in the amount of energy per loaded pound in each unit length of borehole. This paper will examine the concept of Energy Factor in an in depth manner and also compare this quantification method to that of Powder Factor. It will also demonstrate the value of using Energy Factor and how it can improve the efficiency of a blast design. The misconceptions that come along with using Powder Factor will be examined and comparisons will be made between boreholes loaded using Powder Factor and those that are loaded using Energy Factor. This paper will clearly define the differences between these blast design methods and allow the reader to realize the production, quality, and economic advantages of using the Energy Factor method.

Jan 1, 2000

By Deane Boddorff

A 440 Volt AC power line is a typical power source for energizing electric blasting cap circuits in driving hard rock tunnels. A common misconception exists that the caps actually see 440 Volts. This paper describes an analysis of the entire blasting circuit determining the current flowing and the voltage drops through each component. If, from such an analysis, one determines that the current to the caps is too low or too high, the components that require changing are easily recognized.

Jan 1, 1975

By Robert C. Friend

On-the-job and "hands-on" training programs which attempt to train newcomers to blasting with instructors whose only qualification is their experience can easily miss the boat. Organized training programs which utilize competent instructors and a well developed format are necessary if we wish to provide a meaningful program of instruction, But, let's not go overboard and attempt to provide a level of training which goes far beyond the scope of the worker's duties and responsibilities, and "need to know",

Jan 1, 1980

By Richard Dooley

The purpose of this paper is to give a description of a controlled blasting program and why Georgia Power now has one; mainly because of the Spillway Project.

Jan 1, 1981

By J J. Mullay, G W. Anderson, C J. McFinley, J F. VanNorman, C J. Kefer

Previous work has shown that testing of precompression effects conducted on a small scale under simulated field conditions in actual rock provides a reasonable model for the evaluation of explosives and initiators under the adverse conditions encountered in production blasting. Using this methodology can result in greater understanding of the phenomena as well as the ability to predict performance. This effort has been extended to evaluate various parameters not previously studied in a controlled fashion. The present paper describes the use of this technique to study the effects of delay timing on precompression effects. Intervals from 25 to 150 milliseconds are included in the study. Both VOD measurements and damage estimates are utilized in the evaluation. The results demonstrate that timing delay between holes is quite important in determining the overall effectiveness of a blasting program.

Jan 1, 1994

By Charles Joyce, William C. Burkle, Dan Murphy

Rare indeed has a major cross country natural gas pipeline met and surmounted such obstacles as the Iroquois Gas Transmission Line from Canada to Long Island, New York. Of the 370 miles long length a fair estimate has been that 1/3 or 122 miles were across rock country. Spread One, Four and Five were particularly difficult. If is estimated that over 75% of the required blasting was on those three spreads. The term "spread" goes back to the old term of describing a ranch.

Jan 1, 1992

By Paul Worsey, Robert Sickler

Today, America's mining and construction industries are faced with operating under a condition of reduced profit margins. This makes the implementation of new technology far more sensitive to investment return than ever before. For this reason it is imperative that every effort be made to insure that new equipment and processes be designed to maximize their impact on improved quality, reduction in production cost and enhancement of safety. Using these principles as a foundation, a study was made to evaluate potential automation techniques for the blasting industry.

Jan 1, 1987

By Thomas M. Keevin, Gregory L. Hempen, David J. Schaeffer, John M. Jr Pitlo

Repelling charges are small explosive charges detonated to frighten and drive fish away from a blasting zone just prior to detonation of a major explosive charge. Use of repelling charges has been recommended by natural resource agencies to mitigate the effects of submerged explosives. Blasting companies have used this technique in a "good faith effort" to reduce potential damages to aquatic resources. It has been assumed that noise or pressure generated by the small charge will drive fish from the immediate area, thereby reducing impacts from the much larger and potentially more-damaging blast.

Jan 1, 1997

By Cam Grundstrom

The Ok Tedi Mine is a large open pit copper and gold mine located in a remote section of the Western Province, Papua New Guinea, with an annual rainfall of over 10 metres. Ok Tedi mines an average of 205,000 tonnes per day. A strong working co-operation between the mine operator (Ok Tedi Mining Limited) and the explosives contractor (ICI Explosives Asia / Pacific) has led to progressive development of bulk emulsion formulations to meet site-specific needs, continued improvement to blasting applications, and competency based training programs for the national blast crew.

Jan 1, 1997

By Catherine T. Aimone-Martin, Susan G. Beattie

A series of small scale explosive tests were performed at a perlite mine near Socorro, New Mexico. The tests were designed to investigate the azimuthal or directional relationship between small scale geologic structures such as joints and the propagation of explosively-induced ground motions. Three shots were initiated within a single borehole located at ground zero at depths varying from 83 m (272 ft) to 10 m (32 ft). An array of three component velocity and acceleration transducers were placed in two concentric rings at distances of 20 m (66 ft) and 40 m (131 ft) surrounding the single hole at 7.5° , 15° , and 30° azimuths as measured from ground zero. Data from the transducers were then used to determine the average propagation velocity and waveform characteristics of the blast vibration through the rock mass at the various azimuths. The rock mass was mapped to determine the predominate joint orientations (strike and dip) and the average propagation velocities were correlated with this geologic information. The results showed that there is a correlation between the predominate joint orientation and ground motion amplitudes and velocity. The more predominate geologic structures allow the wave to follow along their strike thereby forming a planar path of least resistance and in turn, allowing higher velocities and amplitudes. Secondary joints or structures may act in concert with more prominent features to form a network of channels or paths along which the wave moves more freely than it may when traveling against the structures. The greatest azimuthal variations in velocity and amplitude was observed for the shallow shot at 10 m (32 ft) depth.

Jan 1, 1996

By Phil N. Bradbury

"During a routine belt tightening of all cost centers, the management at the Martin County Coal Surface Mines, located in Martin County Kentucky felt that a thorough investigation of the drilling and blasting program could possibly pinpoint areas where the cost could be cut without sacrificing production. Upon close inspection of the drill benches it was noted that the actual layout of burden,spacing and stemming varied a bit from the actual blast design that the management had outlined for the blasters. This paper will outline the method of reducing the drilling and blasting cost at the Martin County Coal Operation."

Jan 1, 1986

By Mike McGill, Steven P. Case, Mark Spaulding

The General Crushed Stone Company at Doswell VA. decided to open a new pit to expand their reserves. The elevation of the property was 136 feet above the present primary crusher. The project required driving twin tunnels under the highway to access the primary crusher from the new property. A shaft was needed to pass blasted rock to the tunnel elevation where it's loaded and hauled to the primary crusher. In addition, a ventilation shaft was required to provide adequate airflow. Dynatec Mining Contractors Inc. Lakewood Colorado was subcontracted to handle the tunnel and shaft development.

Jan 1, 1993

By Baron Fidler, Dave Lilly, Matt Budin

Cumulative sum (CUSUM) statistical process control methods have been used in many industries to monitor quality control results. CUSUM charts are a method to determine when small changes in data indicate a major change in results. E.S. Page at AT&T developed the method in 1954. In many blasting situations, vibration and air blast readings vary slightly from blast to blast. Whether the change is significant or not can be hard to interpret from the raw data. CUSUM charts can assist in determining whether a major change is taking place and when the change began.

Jan 1, 2009

By S B. Richardson, N T. Moxon, A C. Torrance

In many mining situations the energy released by an explosive is far too high and results in over fragmentation and excessive damage to the surrounding strata. Laboratory experiments have demonstrated that the shock energy of an explosive can be significantly reduced by surrounding it with an attenuating material such as a foam. The effect of this reduction in shock energy on fragmentation has been determined using model materials. A four fold reduction in the amount of minus 8mm material relative to an air decoupled charge of the same weight was obtained for a foam attenuator.

Jan 1, 1989

By Thomas E. Lobb, Harry C. Verakis

Blasting is a primary means of extracting minerals and ores at surface mining operations. The domestic consumption of explosives and blasting agents during the year 2001 was about 5.25 billion pounds. Flyrock is always a major concern for the blaster. Flyrock from surface blasting operations has caused serious injury and death to employees and other persons. Injuries due to flyrock and the lack of blast area security accounted for over two-thirds of all blasting-related injuries in surface coal, metal, and nonmetal mines during the period 1978-2002. Selected accidents due to flyrock and lack of blast area security in surface mining are presented in this paper. Incidents related to construction blasting are also described. Techniques to mitigate blasting accidents are discussed. These include proper blast design, driller-blaster communication, inspection prior to loading and firing the blast, removing employees from the blast area, controlling access to the blast area, and using a blasting shelter. An experienced driller could detect potential problem areas such as voids, mud seams, incompetent rocks, and other irregularities by observing the progress of drilling. The drill log should include the details of any unusual or exceptional circumstances noticed during drilling. A blaster may need to alter the loading configuration to alleviate potential problems. Basic blast design is sometimes taken for granted and assumed to be proper for the conditions encountered, but one size does not fit all. It is known from the physics of blasting that the explosive energy takes the path of least resistance. The path of least resistance could generate flyrock, depending on the blast site conditions. A combination of ‘borehole tracking’ and ‘laser profiling’ can assist in improving the design of a blast. The blaster can use these tools to adjust borehole loading to match site conditions.

Jan 1, 2004

By James Ludwiczak

This paper consists of the conduct of a forensic criminal investigation of the components, construction, use, and functioning of two suicide bombs. As the title states, the task was to form professional opinions as to whether the bombs would work, would cause property damage, and would injure or kill. The bombs were created and installed by a defendant in a Federal death penalty case where the defendant’s daughter was killed in a shootout with the West Virginia State Police. The two black powder bombs were placed under the front seats of the defendant’s automobile and were designed to function by the use of a toggle switch connected to the automobile’s cigarette lighter. The forensic work first consisted of an inspection of the remains of the wiring system and bombs at the Bureau of Alcohol, Tobacco, and Firearms Laboratory, in Ammendale, MD. This was necessary to determine and detail the wire diameter and lengths, the lengths and size of the wire used, the type of toggle switch used, the type of containers, the type of rocket motors used to initiate the black powder, the manufacturer and amount of black powder used in each bomb, and the type, wraps, and amount of duct tape used for the construction of each bomb. Using this data, tests were conducted by duplicating the wiring system and the two bombs to insure that the system functioned properly. Each bomb was duplicated and initiated to observe the violence produced when initiated in the open air. Duplicate bombs were placed under the seats of a similar type of automobile and initiated. The purposes of the tests were to duplicate the bombs, to observe the violence of the initiation, and to observe the damages to the automobile produced by the initiation.

Jan 1, 2007

By Tom C. Palangio

Traditionally, mines and quarries have lacked a practical method of describing blast results. Adjectives such as good, fair, or poor do little to define performance, and sieving and/or counting particles was too costly and time consuming to be considered a viable alternative.

Jan 1, 1995

By James D. Cook, Dan McCutchen

Effective overburden casting requires the efficient use of todays explosives and initiations systems if a mine is to survive. This paper uses a major coal stripping operation as an example of the proper application of explosives and initiation system to their conditions.

Jan 1, 1994

By Kirk Yeager

During the last several years the FBI has been involved with a detailed study of explosives designed to replicate formulations utilized world-wide by terrorists. In addition, numerous formulations , based on literature and internet sources were examined. During the early stages of this work, a good many of the energetic mixtures studied were based on simple ammonium nitrate fertilizer. While the use of ammonium nitrate in commercial explosives is well studied and documented, the characteristics of the mixtures produced by criminals and terrorists have been less well researched. To aid law-enforcement in understanding the properties of these poorly understood formulations, a “cradle to grave” examination of their characteristics was conducted.

Jan 1, 2001

By Thomas M. Keevin, Gregory L. Hempen

Natural resource agencies, under various regulatory authorities, are challenged with permitting underwater explosive use while at the same time protecting aquatic resources. Deciding on whether or not to allow use of explosives requires striking a balance between development and aquatic resource protection. A company's goal in underwater explosive use is to select methods that are both expedient and cost effective. Use of explosives is often the best alternative for engineering reasons or economic considerations. Over and above legal requirements, indiscriminate destruction of fish and other aquatic resources is not in a company's best interests because of concerns relating to public image, as well as the need to secure future contracts.

Jan 1, 1995