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By Franz-Werner Gerressen

As alternative energy industries pick up speed internationally, and as government regulation and restriction limit the use of impact hammers due to environmental limitation from construction induced noise during pile driving operations, unconventional solutions for more complex offshore foundation installations have become a necessity. Manufacturers and equipment suppliers race to develop alternative techniques to accommodate for offshore foundation construction in various soil conditions and at greater water depth. The FLYDRILL, and the Seabed-Drill BSD are two innovative systems for the installation of offshore monopiles with reduced environmental impact

By Leonhard Weixler, Jean Wehbe, Gordian Ulrich, Franz-Werner Gerressen

"As alternative energy industries pick up speed internationally, and as government regulation and restriction limit the use of impact hammers due to environmental limitation from construction induced noise during pile driving operations, unconventional solutions for more complex offshore foundation installations have become a necessity. Manufacturers and equipment suppliers race to develop alternative techniques to accommodate for offshore foundation construction in various soil conditions and at greater water depth. The FLYDRILL, and the Seabed-Drill BSD are two innovative systems for the installation of offshore monopiles with reduced environmental impact.INTRODUCTIONThe FLYDRILL and the Seabed-Drill were born from techniques in the design and construction experiences gained from land based foundation drilling systems over the past 25 years. As the alternative energy industry ventures into uncharted territory of deeper water for offshore wind farms, fast current regions for tidal energy, and increasingly challenging soil conditions and project complexity, the advancement and development of new innovative equipment system and drilling techniques have become a necessity.The systems described herein show the development of the so called “FLY-Drill” system, and the all new “Seabed-Drilling” equipment applied at the first ever made job using a seabed drilling rig.FLY DRILLThe FLY DRILL method is a completely new concept for bored piling. The drilling unit with rotary head, Kelly bar, and drilling tool is suspended by the hoist rope of the base carrier crane. The hydraulic power for the drill unit is provided from the base crane.The drill head is fixed on the casing with a hydraulically operated clamping system during the drilling operation. When emptying the drilling tool, the clamp cylinders are opened and the complete unit is swung sideways."

Jan 1, 2017

By Ana Pereira, Naomi Norris, Donald Bruggers

The city of Christchurch, New Zealand is predominantly founded on alluvial sediments consisting of interbedded layers of loose to medium dense sand, soft to stiff silt and clay mixtures, and pockets of organics. These soil deposits have high liquefaction potential. Following the 2010/2011 Canterbury Earthquake Sequence several ground improvement trials were undertaken within Christchurch to understand the effectiveness of different types of ground improvement in these silty sand geological conditions. This paper presents a discussion of a stone column ground improvement trial undertaken at a Christchurch site with high fines content soils. Stone columns were installed using two types of installation methods and a range of Area Replacement Ratios (ARR) to assess the effectiveness of these ground improvement methods in high fines content soils as well as the influence on the type of installation method. Pre- and post-column installation CPTs, seismic Dilatometer Tests (sDMTs), cross-hole shear wave velocity tests, and plate load tests have been undertaken to assess the effectiveness of the ground improvement. Results of the testing are presented in this paper. INTRODUCTION This paper presents the results of a stone column ground improvement trial undertaken in Christchurch, New Zealand (Fig.1). In 2010 and 2011, four large earthquakes (greater than magnitude 5.9) and thousands of smaller aftershocks occurred in the greater Christchurch region. These events are referred to as the Canterbury Earthquake Sequence (CES). Liquefaction occurred across large portions of the city during the stronger earthquakes, particularly the February 2011 event. Following the CES a large amount of data was collected across the city including the location and volume of sand boils, and the location and magnitude of ground cracks. Additionally, data from thousands of ground investigations have been uploaded into a public database. As a result, there is clear evidence that silt and silty sands liquefy in addition clean sands. The CES and resulting liquefaction motivated a series of studies and trials from different organisations aiming to better understand the available technologies for liquefaction mitigation. The subject of this paper is a ground improvement trial undertaken by a local contractor specialising in deep foundations and ground improvement. They were interested in understanding the effectiveness of stone column ground improvement in high fines content (silty) soils using two different installation techniques, vibratory and non-vibratory. Different arrays and Area Replacement Ratios (ARRs) were used for each of the two methods of columns installation.

Jan 1, 2019

By Jeongbok Seo

The Dulles Corridor Metrorail Project (DCMP) involves the design and construction of a 23.1-mile extension of the Washington Metropolitan Area Transit Authority (WMATA) rail system. The initial 11.7-mile extension, with five transit stations and a new service and inspection yard, is to be constructed. The construction plan for the initial 11.7-mile extension includes installation of a total of an estimated 4,250 or 160,000 linear feet of driven 12x53 steel H-Piles at more than 80 different locations. At the time of this paper, approximately 40 percent of the piles have been installed and the remainder of piles will be installed by the end of 2010. This paper describes: 1) subsurface investigation program, 2) application of existing Codes and impact on the design of H-Pile, 3) design methods to determine geotechnical bearing capacity and pile tip elevation, 4) verification of capacity including PDA and Static Load Tests, 5) project specific pile load tests, and 6) QA/QC during pile driving.

Jan 1, 2010

By Abid O. Adekunte

The design, construction and monitoring of the deep excavation support for the basement of a large-scale commercial development in Cavan, Ireland is presented. Excavation area was adjacent to existing structures and retained height H varied between 4.0m ? 11.0m. In areas where excavation depth H < 5.0m, wall was designed as cantilevered section. However in sections where 5.0m = H = 11m, additional wall supports were required for serviceability reasons. Traditionally, designers often provide additional wall support through the use of tie-back ground anchors, raking props and braces. On the current project, the main contractor was not in support of the use of temporary props so as to maximise working space, while owners of adjacent properties disapproved the use of tie-backs. The limited set-back between the wall line and site boundary also contributed to the complexity of the project. A rare alternative solution has been adopted. This novel approach involved buttressing the wall with steeply raking bored tension piles at regular intervals along the wall. Comparison of the monitored deflections in the cantilevered sections with those recorded at sections where tension piles were used shows the novel solution to be safe and quite effective. This approach is also considered to be more economical when compared with ground anchorage and propping.

Jan 1, 2008

By Leo Panian

Over the last decade, drilled and post-grouted micropile foundations have come to be increasingly relied upon for resisting seismic loads in building foundations on the West Coast. Micropiles have been successfully deployed in a range of soil conditions, in vertical as well as battered configurations, to support a variety of structural systems difficult soils. Their high load capacity in tension as well as in compression, their ability to be installed in confined spaces with minimal overhead clearance, and their ability to be directly tested in an installation have made them indispensable for seismic strengthening of existing structures. More recently, growing industry experience along with improvements in design guidelines have led to wider acceptance of micropiles among engineers and building officials. The increasing availability of the specialized materials, coupled with growing familiarity with drilling technologies among design-build contractors has made micropiles more cost-effective and competitive. For the first time, micropiles are finding applications in the construction of new buildings, where they are combined with shallow footings in hybrid foundations to efficiently resist seismic loads. These new applications rely on more intensive engineering analyses to evaluate the performance of micropile foundation systems and develop detailed requirements for design and construction. This paper describes the design approaches and the analytical methods for the seismic design of hybrid micropile foundations, and provides examples of recent construction projects that demonstrate the application.

Jan 1, 2010

By Rudolph P. Frizzi

The current trend of increasing augered cast-in-place (ACIP) pile diameter, length, and load carrying capacities demonstrates improvements in installation equipment, increased acceptance, and that quality control is being successfully implemented by the parties involved in the ACIP pile construction process. Quality control is essential for ACEP piles since 24- to 36-in-dia (610-to 915-mm-dia) piles are currently being constructed to sustain design compressive loads of 800 to 900 kips (3555 to 4000 kN). This paper presents a summary of ACIP pile quality control procedures and methods beginning in the design and bid process, through ACIP pile installation, to post-construction. The results of a recent survey of contractors, engineers, equipment suppliers, and researchers routinely involved with ACIP piles in the United States, Europe, and the Middle East are included to address current trends in ACIP piles and quality control.

Jan 1, 2001

By Osama A. Safaqah

Driven plate anchors can be used to hold in place large bridge caissons during floating construction. Their small size and simple method of installation make them a very cost effective alternative to other direct-embedment, gravity, and drag anchors. The geotechnical design of plate anchors involves the anchor geometry, embedment, drivability, and proof testing. This paper describes the experience gained with plate anchors used during construction of the new Tacoma Narrows Bridge. For this project, the anchors had to be driven in dense to very dense sands, and had to resist large forces from 7-9 knot currents.

Jan 1, 2013

By Dan Brown

Improvements in construction equipment and techniques in recent years have made possible the use of drilled shaft foundations in diameters and lengths not previously considered practical or feasible. Many highway bridge and other structures are now routinely founded on drilled shafts which are 8 to 12 feet in diameter and extending over 200 feet in depth below grade. There are unique challenges associated with constructing such large and deep cast-in-place foundations and engineers should be aware of the special needs associated with site investigation, construction specifications, material requirements, and quality assurance. This paper outlines a number of special considerations for these foundations, along with strategies that may be employed to improve the reliability and quality of large drilled shaft foundations.

Jan 1, 2013

By Ziyad Abunada, David O’Connor, Fei Jin, Abir Al-Tabbaa

"In-situ remediation of contaminated land with deep mixing can enable a multi-technique remedial strategy on the same site combining low permeability barriers, permeable reactive barriers, stabilisation/ solidification treatments as well as ground improvement, delivering significant advantages over alternative strategies. This was the core objective of Project SMiRT (Soil Mix Remediation Technology) which involved the execution of the largest research field trials in the UK to date to provide field validation for this technique. Around 800m3 of soil were treated on a contaminated site in Yorkshire in May 2011 with 6 different treatments, testing ~40 binder compositions and 10 different installation methodologies. Field monitoring, testing and coring activities at the site took place within the first 2 months after treatment and then again at 34 months after treatment. This paper presents an overview of the field activities to date and some 3-year results and assessment of a subset of the treated soil sections. Some good correlations are seen together with some clear differences between treatments. There is generally an observed consistency with depth, with the mixing effectiveness having a more profound effect than the binder composition or content, within the tested materials and ranges. These field trial activities are currently being used in the development of the full-scale commercial remedial strategy for the site.INTRODUCTION AND OVERVIEW OF PROJECT SMiRTWhile there are strong financial and environmental incentives to remediate and redevelop brownfield sites there are also barriers including fear of the unknown, regulatory control, delays, increased costs and the stigma associated with such sites. Hence the remediation process needs to be conducted in such a way to maximise the incentives and overcome the barriers, which is how deep mixing found its niche in the land remediation market. Soil mix technology is such a versatile technique that can perform a number of remediation treatments on the same site. These include low permeability in-ground barriers (cut-off walls), permeable reactive barriers (PRB), stabilisation/solidification (S/S) treatments, other additive related remediation, e.g. in-situ chemical oxidation and bioremediation, as well as soil amendments for greening and also ground improvement all on the same site (Al-Tabbaa et al, 2011). Placed in the context of alternative solutions, soil mix technology could potentially replace the five techniques shown in Figure 1, which would be required to deliver the same treatments mentioned above. Treatment trains strategy, where a combination of techniques in succession are used to both reduce the contamination levels and deal with residual contamination, is becoming common in land remediation and the use of one set of equipment to deliver this would bring about significant financial advantages. In addition, soil mix technology has many other advantages in terms of speed of implementation, elimination of exposure to contamination, elimination of off-site disposal and low cost. Soil mix technology for the remediation of contaminated land emerged in the UK in the mid 1980s and has since been employed in over 30 or so projects, which far exceeds its application to ground improvement for which only a handful of jobs have been carried out to date."

Jan 1, 2015

By Dempsey S. Thieman

Innovative marine bulkhead design and construction techniques were used in the fast-track design and construction of a high-capacity, deep-water dock in the highly seismic region of Alaska?s Aleutian Islands. The geotechnical investigation and design through construction phases were completed in just eight months. The adaptable OPEN CELL® design, readily available standard flat sheet pile and an experienced contractor were integral to the successful completion of the project. The cost of the structure was determined to be approximately 50 percent of a comparable pile-supported platform dock structure, allowed higher load capacity, rapid construction, less maintenance, and provided substantially more uplands. This paper details the design and construction of this unique and challenging project. The OPEN CELL structure is a vertical flexible membrane system that offers significant advantages over other structure types: ? Its flexible membrane structure is not dependent on toe embedment for stability. ? Poor soil conditions, shallow bedrock, high seismic loads, deep water, scour, etc., can be accommodated due to its adaptable design. ? It has a very high load capacity?capable of several thousand pounds per square foot. ? Allows buried utilities which results in lower cost and reduces freezing conditions ? The sheet pile tail walls can be extended to provide increased global stability if needed. ? Standard sheet pile and connectors with traditional installation techniques allow accelerated construction schedules.

Jan 1, 2008

By Peter Deming

"PART 1 OF 2INTRODUCTIONSlurry trenches are the least cost hydraulic barrier available, if the excavated spoils can be recycled into backfill. As such, slurry trenches are constructed where possible, sometimes at high risk. Slurry trenches are also used to install biopolymer drainage trenches, which have a low safety factor because the biopolymer slurry weight is marginally greater than the weight of water. In marginal ground the construction risk falls to both the Owner who designs and asks for the construction, and the Contractor who manages the work and promises to complete the project successfully. This paper discusses design and construction of slurry trench barriers in marginally stable ground and where groundwater chemistry invokes the need for slurry management details to obtain proper backfill placement.As a designer, Mueser Rutledge Consulting Engineers works for both Owners and Contractors. We are usually able to convince Owners of their responsibility for design detailing in order to obtain a working final product and to obtain reasonable bids from Contractors by disclosing construction needs and designing to reduce the contractor’s exposure. We often work for Contractors to produce designs which result in successful construction in projects where the Owner’s engineer places the responsibility of design and construction on the Contractor.This paper is intended to inform both Owner and Contractor audiences of resources which are available to reduce the risks of trench collapse in difficult ground conditions. We hope it serves this purpose.DESIGNSubsurface InvestigationsSubsurface conditions should be defined by borings focused on definition of the soil profile and soil design parameters. After general subsurface conditions are defined, barrier borings should be drilled along the final alignment.Definition of Soil Strength and CompactnessCompactness of sand and gravel strata should be defined with Standard Penetration Test N-values. The shear strength of cohesive materials should be defined by laboratory testing. Silt and fine sand strata with little cohesion should be investigated using mud rotary techniques to prevent disturbance. General strength characterization by soil layer should be used for analysis of trench wall stability."

Jan 1, 2006

By Kenton W. Braun

Concourse B at the Anchorage, Alaska International Airport is currently being renovated while retaining the original building structure and foundations. Part of the renovation includes the installation of a new, permanent baggage tunnel system beneath the existing building. Installation of this cast in place concrete tunnel, beneath the existing structure, required installation of a steel retaining wall to support footing loads above the base of the excavation. Construction of this retaining wall presented challenging and unconventional design and construction methods. Detailed discussions of the design and construction techniques utilized for this project are outlined.

Jan 1, 2008

By Raymond J. Poletto

This paper describes the special problems that occur with the construction of diaphragm walls and discusses the lessons learned during the repairs of structural walls. Although diaphragm or slurry wall technology and equipment has vastly improved since its development in the late 1950?s, significant problems still occur. Key issues are repairs related to panel joints between wall panels, concrete defects associated with tremie concrete problems, leaks and other defects at tieback reservations or inserts, wall leaks within the plane of the wall and surface repairs. The paper supports the position that diaphragm walls are relatively watertight when properly constructed, but cautions that it is necessary to address potential problems in the design stage and allow for flexibility in construction so that the problems that occur can be corrected once encountered. Due to the fast track nature of most projects the time available for design, detailing and construction is limited. As a result, insufficient attention to detail by any of the responsible parties can lead to imperfections and defects in the wall. The authors describe the nature of these problems and their potential resolution based on ?lessons learned.? The timely response to wall problems is essential to the successful completion of a diaphragm wall project. Appropriate repairs have resulted in largely successful jobs starting with the World Trade Center in New York City. The authors? total 80 years of experience as the engineer of record and designer, inspector and contractor?s representative for the diaphragm wall results in a unique insight to deal with these problems.

Jan 1, 2011

By Mohamad H. Hussein

A minipile system was employed in underpinning a historical structure in Florida. The existing structure is founded on shallow foundations. Subsurface conditions at the project site consist of deep organic deposits interbedded with loose sand and silty sand. A minipile foundation system was deemed the most appropriate underpinning corrective measure for the already badly cracked structure. A total of 68 minipiles, 3.5 inch OD and 0.25 inch wall thickness closed-ended concrete-filled steel pipes, were installed to depths varying from 55 to 175 feet. Installation was accomplished with a pile driving hammer having a rated energy of 1 kip-ft. Highest required pile design load was 15 kips. Conventional static and wave equation analyses were performed to establish preliminary pile lengths, to assess pile drivability and establish driving resistance criteria. Dynamic pile testing using the Pile Driving Analyzer was conducted on six of the production piles. This paper describes geotechnical design considerations, installation procedures, and dynamic field monitoring. This case represents unique applications of pile dynamic testing and such slender, very long minipiles in compressible soils.

Jan 1, 1993

By Walter Kaeck

In a recent upgrade of their system, Amtrak converted a bascule type draw bridge over the Thames River to a vertical lift structure supported by the existing piers. During the bridge replacement, significant settlement occurred on one of the piers and movement continued thereafter. Construction was stopped as Amtrak became concerned as to how much the subsequent construction activities would cause the pier to further settle and tilt, not only impacting the operation of the existing bridge, but also jeopardizing the new lift span. Mueser Rutledge was engaged at this time to help understand and solve the problem. A remedial grouting program was developed to arrest the settlement. As a subcontractor to Cianbro Corporation, Pittsfield, ME, The Judy Company was hired to perform the remedial grouting work. Work platforms were constructed around the pier for support of the drilling equipment. A dual string drilling system was used to install sleeve pipes at depths of up to 185? below the water level. Ultrafine cement grout stabilized with additives was placed at 2.5 foot intervals through the depth of the sand and gravel stratum below the bottom of the pier. Logistics were difficult and the schedule was severely impacted by the remedial work, necessitating working six 12-hour shifts per week and working in the river through the winter months. After four months of drilling and grouting, movement of the pier stopped. At the conclusion of the remedial work, more than a million gallons of ultrafine cement grout were placed. Confirmation borings recovered completely solidified material with compressive strengths ranging from 500 to 1500 psi. The bridge replacement was then completed and is functioning. Continued monitoring through July 2009 shows negligible movement.

Jan 1, 2009

By Rob Jameson

Micropiles are ideally suited to seismic retrofit applications. Their high tensile and compressive capacity can sustain the large concentrated loads induced during seismic events. Micropiles can be drilled through and grouted into the wide variety of soil and rock materials encountered in seismically active zones, using equipment that operates effectively within existing structures. Micropiles have seen increased acceptance and are now widely specified for retrofit work in the San Francisco Bay Area. While installation equipment and the structural configuration of micropiles have been largely unchanged since the early 1990?s, market forces have pressured both engineers and contractors to continually optimize the cost and performance of seismic upgrades. Instead of the contractor simply developing stronger, stiffer and cheaper micropiles as isolated structural elements in response to a specification, focus has shifted to maximizing the efficiency of micropiles within the overall foundation system. The case history of seismic retrofit project in Berkeley, CA is presented to illustrate the collaboration between designers and drilling specialist which resulted in a structurally efficient and cost effective design. The seismic retrofit program for this 6-story concrete building was developed through careful consideration of the geotechnical and structural mechanisms of resistance, in combination with the deformation response of high capacity micropiles (2670 kN) under ultimate loading conditions. This case history describes the interactive project development emphasizing performance-based design and field testing to optimize the micropile foundations and the overall structural system.

Jan 1, 2008

By Larry Rayburn

Augercast piles evolved in the late forties from the process of pressure grouting open holes backfilled with stone. In 1956, a patent was issued for a cast in situ pile by pumping high pressure grout through hollow-stem, continuous flight auger as the auger is gradually withdrawn from the ground. The patent rights expired in 1973 and the use of auger-cast piles greatly expanded with most large deep foundation contractors now installing augercast piles. At one time augercast piles had a bad reputation, partly because of not having a blow count to give some engineers a confidence factor and there were some quality issues. Over the years the quality issues have been eliminated and I am sure the augercast is the most installed pile in private industry and is now being used by some State Agencies.

Jan 1, 2005

By Clif Kettle

The paper will detail the design and execution of passive and active settlement control measures, the means adopted to overcome the various physical and operational constraints, and to meet specified allowable settlement criteria. The paper will highlight the close integration between the tunnelling and geotechnical contractors, designer, and Client, and demonstrate how particular practical difficulties were overcome by both the design and the construction methods.

Jan 1, 2008

By A. C. Ackenhell

The geologic environment of Pittsburgh, Pennsylvania is both inviting and challenging to drilled pier installation. The shales and clayey soil zone of the hills are favorable but the alluvial soils of the three major rivers create problems. Beginning in the early 1950&apos;s, drilled pier installation continually improved as methods were developed to meet the geologic challenge. Case histories are presented to illustrate the historical development of piers in Pittsburgh. Recent innovations reducing the groundwater problem are illustrated by a case history of a high rise building construction. Load test information for side wall shear on the cylindrical shaft area between the concrete and bedrock continues to be desired but remains generally uneconomical.

Jan 1, 2010