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By T. W. Peglas, J. Doherty, R. A. Day

The South East Transit Project is a $520 million project in Brisbane, Australia which includes the construction of a 32 km Busway to access the south-eastern suburbs. Close to the centre of Brisbane, tunneling techniques have been used to minimise surface disruption. This paper describes some of the features of the longest driven tunnel on the project, the Vulture Street Tunnel. The Busway is a two lane expressway for buses which requires a 10.2 m finished width and a 12.6 m excavated span of driven tunnel. The Vulture Street Tunnel carries the Busway at minimal cover beneath the operating Vulture Street Railway Station, beneath a three storey office building and beneath the roadway to the Mater Hill Busway station. Halfway along the route, a Y-junction has been constructed to enable future connection with a light rail route. Key features in the design and construction of the Vulture Street Tunnel include: Use of canopy tubes to drive a 12 m wide tunnel beneath operating railway tracks with less than two metres of cover in highly weathered rock. Underpinning the office building in the route of the tunnel construction from within the building carpark. Construction of a 24 m span Y-junction with 7 metres cover of weathered and faulted rock. Use of predictive analysis as an adjunct to traditional back analysis to estimate the tunnel settlements from pressuremeter test results. This paper describes the design methodology with particular reference to settlement prediction, as well as construction innovations used to complete the tunnel. This paper will be of interest to all designers who have to create large spans in minimal cover in weak rock in urban areas and who have to predict the settlement

Jan 1, 2001

By Q Johnston

Since its inception in 1990, improved metallurgical processing technologies, coupled with mine planning enhancements and improved geological knowledge, have sequentially enabled better efficiencies and economies of scale at the Macraes Gold Project. Over a period of 11 years, processing enhancements have been achieved by: +        increasing mill throughput, from one million tonnes per year, to current throughput of 3.9 million tonnes per year; +        improving recovery rates, from 70 % to approx 84 %; and +        performance enhancement through innovation, eg the use of kerosene to combat ClL pregrobbing. Future processing improvements have been identified in optimising the ore feed and processing flowsheet. The introduction of the autoclave has transformed the process flow form a traditional 'mill headgrade and tonnes milled' operation, to a 'sulphur/gold ratio and sulphur tonnes oxidised' operation.

Jan 1, 2001

By S Bhandari

This paper is a step in the direction of developing a computer model of the near source dispersal of suspended particulate matter (SPM) in planetary boundary layer (PBL). Since Surface Mine blasting is done during daytime, study of daytime dispersion in convective boundary layer (CBL) is relevant to the mining engineers. The scope of this paper covers dispersal after the blast in any type of PBL ie stable, convective and neutral but only under weak wind condition. Mathematical analysis of the dispersion of vertical dust column has been carried out during weak wind conditions in a tropical meteorological environment. It is noted that dust concentration reaches its maximum value some distance away from the point of blast, immediately after the blast (t*=1) and thereafter rapidly decreases. After a short interval from the time of blast at t*=11 the dust concentration shows linear decrease in concentration with distance. Dust concentration also rapidly drops during the interval t*=1 to t*=11, thereafter, rate of drop is nearly the same at any distance from the point of blast.

Jan 1, 2001

By Jerome F. Machamer

Ninety percent of manganese is used as an alloying element in steel. Smaller amounts are used in dry-cell batteries, in aluminum and bronze alloys, and many other uses. The element has several oxidation states, and oxidation-reduction reactions control its chemical behavior. Manganese, in primary minerals such as rhodochrosite, rhodonite, and braunite, is in a divalent oxidation state, and manganese in secondary minerals, such as pyrolusite and cryptomelane, is in a quadrivalent state. Virtually all manganese ore production comes from three types of sedimentary manganese deposits. First, lenticular beds of manganese carbonate or carbonate-silicate rock in Early Precambrian volcano-sedimentary complexes in South America and Africa have been major sources of manganese ore. Second, laterally extensive beds of mangano-silicate and manganiferous carbonate minerals in certain banded iron formations are major sources of commercial ore and constitute the largest resource of manganese. Finally, manganese accumulations deposited in marginal to epicontinental basins are the largest source of current manganese ore production. Residual deposits resulting from the destructive weathering of rocks with a low manganese content have been, but are no longer, important sources of manganese ore. Most deposits have been altered to some extent by super- gene oxidative processes, and are economic because of that alteration. Outcrops of manganese ores are invariably oxidized and can be very deceiving as to the character of the underlying material. Nearshore facies of epicontinental basins, and nearshore age-equivalents of metalliferous black shales are among the targets for new manganese exploration. Very high-grade manganese occurs in sedimentary deposits altered by metamorphic and metasomatic processes.

Jan 1, 2001

By Paul C. Schmall, John F. Donohoe, Arthur B. Corwin, Derek Maishman

Ground freezing was utilized to provide complete stability of the excavation face and complete groundwater cut-off for the jacking of the three tunnel boxes for the Interstate 90 / Interstate 93 approach to the Fort Point Channel crossing. Through a wide range of geological conditions and large buried obstructions, the freezing provided complete stability of the face so that a 11.5 m (38 ft) high free standing vertical face could be mined without the need for any additional face support. Obstructions were incorporated into the massive frozen ground matrix, and held in place so that they could be excavated with a minimum of disturbance. The freezing provided an absolute groundwater cut-off, and permitted the work to be done without disturbance to the active rail system immediately above. With the use of instrumentation such as borehole thermocouples, the effectiveness of the freezing was guaranteed and the jacking proceeded with complete confidence and assurance of the ground conditions ahead.

Jan 1, 2001

By Thomas W. McClain

This paper describes the importance of considering ground control measures when importing U.S. continuous mining technology in foreign countries. Important ground control factors are discussed. Each year the USA exports a significant amount of continuous miner equipment (i.e. continuous miners, roof bolters, coal haulers, shuttle cars, continuous haulages, scoops and feeder-breakers). International customers see the opportunity to significantly improve their productivity and increase their longwall gateroad development rates by implementing the room-and-pillar (place changing) mining systems used throughout the USA. However, a number of issues are often overlooked or not thoroughly evaluated when selecting the equipment, often resulting in lower than expected productivity. Ground control is one of the critical factors that must be addressed. Since 1993, the author has assisted numerous international customers and manufacturers with implementing or improving the performance of continuous miner and room-and-pillar systems in Australia, India, Mexico, South Africa, and the United Kingdom. An essential first step is to conduct a thorough ground control study, and then integrate its findings into mine layout, equipment selection and section operating plans. Based on actual case histories, the author will present a number of examples and "Do's and Don'ts." Another key to success is the involvement of manufacturers and suppliers with customers when implementing new systems and technology. The importance of allowing for cultural evolution by both management and workers for acceptance and successful implementation of any new system is also discussed. Over the past ten years, the global coal industry has gone through some very dramatic changes. Countries that previously experienced a freight advantage, such as Australia shipping coal to Japan and Korea versus the United States, are finding they are now in a world coal market similar to other commodities and products. Today, coal prices arc stated F.O.B. at the consumer, and the origin is often irrelevant. Also, previously state-run coal industries have been privatized, such as the United Kingdom, and others such as Poland and India are currently going through the same transition from state-run to the private sector. In all cases, the key to continued viability, or survival, depends largely on reducing costs in order to compete for a market share. Two ways exist to reduce costs. First, almost everyone tries to reduce expenditures. Depending on the circumstances at a given mine or in a specific country, this helps to some point. However, most find that secondly, production must be increased to achieve the necessary cost reductions to compete in today's global coal market. As a result, over the past ten years, foreign companies and countries have looked to the USA for new mining methods and systems to significantly increase productivity. Thus, a major portion of American equipment manufacturers and suppliers sales have been exports, which has played a major role in helping to "keep-the-doors-open" for a number of companies through the lean 1990's, when American coal companies were postponing capital expenditures and expansions. As foreign companies and countries have looked to the USA for ways to improve productivity, they have become particularly interested in continuous miner equipment systems and most often "room-and-pillar," "bord-and-pillar" or "place changing" mining systems for four reasons. First, in countries such as the United Kingdom and Germany, who have been longwall mining for generations, there remain numerous remnant small pockets of reserves in existing mines that are either too small or too difficult to longwall mine, and are conducive to the flexibility of continuous miner systems. Second, for countries such as Australia, who have experienced the constant problem of developing longwall gateroads in a timely manner to avoid longwall move delays, new or alternate methods are required. Third, companies and countries using roadheader machines on coal production are recognizing the increased productivity potential of continuous miner equipment. Fourth, countries such as South Africa and India, where a substantial amount of the production comes from conventional mining methods, "drill-and-blast", companies are recognizing the opportunity to improve by implementing continuous miner technology. Colliers & Associates, Inc. has found that over the past eight years too often foreign companies or countries purchase American continuous miner equipment without first conducting a thorough geologic, geotechnical and ground control study for the reserves to be mined. The problems are compounded by not developing mine plans, and submitting them to the regulatory authorities for approval prior to purchasing and even implementing the equipment.

Jan 1, 2001

By M. M. Rajkovich

Just prior to the close of the century, the Federal Mine Safety and Health Review Commission issued its long-awaited decision in Berwind Natural Resources, et al v. Secretary of Labor, to usher in the new millennium. The case arose as a result of a mine explosion in Eastern Kentucky resulting in MSHA’s issuance of 225 citations, not only to the contractor, but to four affiliated entities of Berwind Corporation. While an Administrative Law Judge dismissed those citations as to three of the Berwind entities, both MSHA and the remaining Berwind entity appealed the case to the Commission. Although the Commission effectively left intact the Administrative Law Judge’s decision, it announced a new theory of liability that would apparently be applied in the future, namely the Unitary Operator Theory. This presentation will provide an in-depth look into the Berwind decision and explore the means under which MSHA might impose liability for contractor violations upon other entities in the future.

Jan 1, 2001

By C MacRae, N Wilson

CSIRO Minerals has recently developed an electron microprobe (EMP) based imaging (or mapping) method for characterising ilmenite concentrates. The method requires an electron microprobe analyser to collect elemental X-ray maps which are then processed via an in-house developed software module (CHIMAGE). The type of information readily available from EMP mapping includes; primary phase identification, modal analysis of phases, chemical analysis of individual phases, textural information (eg the alteration stages in the formation of leucoxene or pseudorutile from primary ilmenite and the development of macro-porosity), and the identification of coatings or pore-fill material. All of these parameters will impact on the choice of future downstream processing options considered for any particular ilmenite concentrate. The method has been demonstrated to be a sensitive analytical tool for assessing the distribution of aluminosilicate minor impurities in ilmenite feedstocks from the West Coast of Australia and also for characterising the complex chrome-spinel gangue phases common in East Coast ilmenite concentrates from the Murray Basin.

Jan 1, 2001

By Paula Pereira

The better the capability of accurately predicting the results of any process the less laborious and costly is the optimization or improvement of that process. Rock blasting is a process that one intends to optimize for productivity and cost. Cast or throw blasting is a particular type of rock blasting which is widely used in surface coal mines, where draglines are used to remove the overburden from the top of the coal seam, in preparation for coal mining. Usually, the more rock that is thrown by the blast to the spoil side of the cut or pit, so that the dragline does not have to handle it, the more cost-effective is the cast blasting operation. As such, from an operating cost standpoint, it is crucial to better understand and predict the performance of cast blasting. The Distinct Motion Code or DMC is a Discrete Element Model which has been under development since 1987 and has been used to predict rock motion in several types of mining operations, particularly in surface coal and gold operations.

Jan 1, 2001

By J. M. Schaekers

In the first part of the article, the authors give a broad overview of the chemistry and some engineering aspects of bioleach processes, eventually leading to the important and critical issue of the stability of arsenic-containing residues, especially those derived from bioleaching of sulphidic gold ores. In the section ?Factors affecting arsenic stability? they give an excellent summary of the factors normally affecting the stability of such residues. This is followed by some valid comments on the suitability of a single leach test to evaluate the long-term stability of solid waste streams. However, they fail to mention that, up till now, no tests procedure has been accepted by either environmentalists or the mining/processing industry as a valid method to test the long-term stability of solid wastes. Their own method is no exception, although, like many others, it is useful to identify potential problems with solid wastes considered for disposal.

Jan 1, 2001

By Sandra Penttinen

To assist blasting professionals with the creation, documentation, and appropriate methodology to standardize the data collection of the pre and post blast investigation process. Penttinen Associates will present a logical non-technical presentation focusing on: Why pre-blast surveys SAVE How to prepare for pre-blast inspections What to do in preparation of pre-blast inspections The creation of an industry standard all-inclusive pre-blast document Establishing pre-blast inspection operational standards Preserving the data.

Jan 1, 2001

By Jacques Magnaudet, Julie Cranga, Didier Huin, Pascal Gardin

"With the aim of controlling steel grade in steelmaking reactors, IRSID and IMFT are developing a numerical description of the evolution of bubbles in the vicinity of a liquid steel/ slag interface. The objective is to identify the main parameters affecting the hydrodynamics of the various phases. The goals of the present paper are:• To describe the numerical technique developed to predict the multi phase flow including bubbles, liquid metal and slag layer.• To analyze the influence of the absolute pressure on the bursting of bubbles in a RH degasser. Validation is given by comparison with results available in the literature. The major point concerns the distinct behaviors observed whether the pressure is low or high.• To study the influence of the properties of the slag layer (thickness, viscosity and interfacial tension) on the entrainment of liquid metal in the wake of the bubble and on the nature of the projections from the bath surface.IntroductionMost of secondary steelmaking processes use gas stirring for homogenization, removal of nonmetallic inclusions or decarburization under reduced pressure. The bursting of gas bubbles at the metal or slag layer surface produces a beneficial ejection of metal droplets in the low pressure atmosphere, provided that there is no violent projection, which may have detrimental effects on the process.Our objective is to develop a numerical tool to study the phenomena occurring in the vicinity of the bath surface, in particular bubble bursting under reduced pressure and entrainment of metal in the slag layer. In this paper we report the first conclusions of our study. In the first section we describe the numerical model used to describe the three-phase flow and the expansion of the gas bubbles under the effect of the ferrostatic pressure. The second section is devoted to the study of pressure effects on bubble rise and bursting. The third section reports some computational results about the rise of a gas bubble through the interface between the two liquids."

Jan 1, 2001

By Harry Verakis, Thomas Lobb

In the past decade, approximately 5 billion pounds of explosives were used annually in the United States. Most of this quantity of explosives was used by the mining industry and coal mining was the dominant application for explosives. Considering the large amount of explosives used, the accident safety record for the mining industry has improved significantly over the past two decades. Blasting accidents are usually a small percentage of the total number of mining accidents. However, blasting accidents continue to occur and the severity of these accidents is disproportionately high with respect to other types of mining accidents. This paper is a summary and an update of the surface mine blasting accident investigations and studies conducted previously by the Mine Safety and Health Administration (MSHA) and the former U.S. Bureau of Mines.

Jan 1, 2001

By R. Padilla

The reaction of chalcopyrite with gaseous sulfur has been investigated in the range 350-450 °C in order to transform this mineral into a more acid soluble copper sulfide and insoluble iron sulfide. The results of thermodynamic analysis of this system as well as the X-ray diffraction analysis of the reaction products showed that in the temperature range 350 400°C the sulfidation reaction proceeded without formation of intermediate copper-iron sulfides according to: The effects of temperature and time on the conversion of chalcopyrite were studied. Conversion of chalcopyrite reached about 80% very rapidly with increase in temperature up to about 400°C. The recovery of copper from the sulfidized samples was determined by leaching in oxygenated 1.2M H2S04, 2M NaCI solution. Copper recoveries over 90 % were obtained from samples sulfidized for 30 min at temperatures lower than 400°C.

Jan 1, 2001

By R. Colás, A. Salas, M. P. Guerrero Mata, R. Garza

"The use of the finite element method (FEM) for studying the plastic behavior of metals has become a common practice over the past few years, because it has been proved to be a good means of evaluating processes parameters, and predicting and improving processes, avoiding the traditional trail and error technique. FEM was used via a commercial package (Abaqus) to create two dimensional models to simulate uniaxial tensile tests for a galvanized low carbon steel. The aim of the work was to analyse the plastic behaviour of a distribution of grains on the zinc cover of a set of galvanized low carbon steel samples. A mesh with lines 2 mm apart was drawn on one of the faces of the samples that were deformed at room temperature, at constant crosshead speed, stopping the deformation at different times. Before and during the stops the deformation measurements were recorded for further calculations in an image analyser in order to compare these with computational predictions, as well as validate the numerical model. The results of this study can be extended to other testing conditions, besides the model can be used for obtaining constitutive equations of the materials.INTRODUCTIONThe use of the finite element method has been widely spread during the last two decades in most engineering areas, it is a good means of obtaining approach values at a first try [1-4]. Thanks to the software and hardware developments it is now possible to run huge problems within hours or minutes, making the technique more accessible and useful for the industry.The aim of this work is to create a finite element model for the uniaxial simple tension test, and compare the results with some experimental results, and asses the validity of the model.The plastic behaviour of the materials with FEM has been studied for a long time [5] and there is always something new to learn about this behaviour of the metals in particular, as well as to characterized new materials and alloys [6,7]. The tension test has been used since XIX century to get knowledge of the materials [5,8], it is the test that has been used the most and the only that is fully standardized, although it has the limiting of low strains, it is still the most widely used, especially in the industry.Two different finite element models in two dimensions (2D) have been developed, one called the mesh model and the other one the grain model, attention was focused on the geometry and strain prediction. The model is validated with experimental test, by using the data and directly comparing it with the numerical predictions. All the tests were carried out at the same constant crosshead speed at room temperature. An analysis of the grid distortion using FEM and analytical methods has been carried out."

Jan 1, 2001

By V. Sastry

Signgareni Collieries Company Ltd. is operating the JK Opencast Project, at Yellandu, with a rated annual capacity of 1.6 Mt of coal with an average stripping ratio of 4.3. This opencast coal project has three working sections, OC-II block, C-Block and D-Block These workings are operating in close proximity to the JR-5 Longwall Shed, 26-Dip Incline, other structures of 26-Dip, and a Township. There were complaints about ground vibrations and fly rock problems caused due to blasting operations, especially in OC-II and D-Blocks. In view of this, studies were taken up to eliminate the problems of ground vibrations and fly rock.

Jan 1, 2001

By John Popovich

The MICON RokLok binder system including component and consolidation processes and safety and its first aide are described. The implementation procedures and selection of injection parameters are discussed. Finally a case example of recovering a 30-ft. long roof fall in mainline haulage entry is used to illustrate the economic potential of preventive measures by RokLok injection.

Jan 1, 2001

By J. C. Potvin

Although the occurrence of deposits of titanium minerals on Kenya’s present day beaches and adjacent dune systems has been well documented, the potential for older formations to host economically viable deposits had not been recognised until recently. The Magarini sands formation in Kenya has been found to contain deposits of ilmenite, rutile and zircon in quantities and grades that have the potential to be commercially exploited. Since 1995, Tiomin Resources Inc. has explored these deposits and has identified one deposit, the Kwale project, as being able to support the development of a mine producing some 300,000 tpa ilmenite, 75,000 tpa rutile and 37,000 tpa zircon. Tiomin plans to start production by late 2002. Construction of a US$137 million operation is set to commence in the first half of 2001.

Jan 1, 2001

By Simon C. Dominy, Ian M. Platten

"Abstract - Gold-bearing quartz reefs commonly show extremely erratic and unpredictable grade variation, although gross geological continuity may be good. This type of variation is often described as being nuggety or having a high nugget effect and can be measured quantitatively using the semivariogram. Understanding of geological features such as reef texture and structure will provide improved models for the interpretation of assay data, drill core descriptions, etc. In this paper, a case study from the quartz-hosted gold occurrences in the Gwynfynydd mine, United Kingdom, is described. The work provides a starting point for models of lateral variation and demonstrates the types of structural and textural features that may be sought to give clues to the prediction of gold distribution in similar deposits. Gold deposition at Gwynfynydd is primarily associated with the reef footwall. The host veins form a discrete group of structures that may have been emplaced early in the sequence of quartz veins forming the reef. This potentially exposes them to a maximum number of dissection events during repeat dilations of the lode. Gold was deposited in the local porosity at extreme concentrations, equivalent to kg/t grades, when the host fissure had become filled with a porous framework of crystalline quartz and sulfides. Distribution of porosity varied laterally along the vein as the result of the formation of clump-like growths of minerals from the vein walls. The growth style is relevant to the distribution of gold although it may not be relevant to the occurrence of gold in a particular vein. The preservation of pores with some connectivity late in the vein fill sequence may be important in permitting continued but slow fluid flows. This facilitates effective fluid reaction with wall rock-derived methane, thus changing the relative rates of gold and quartz deposition in favor of gold. The textural studies explain the first-order control of nugget distribution at Gwynfynydd but do not allow for prediction and optimization of the resource estimation process. This is principally because of the very low geological continuity and poor predictability of the high-grade pockets. Nonetheless, the work does provide a clear geological explanation for the erratic nature of the gold. It indicates textures and structures that can be used to determine geological continuity of the goldbearing elements within the gross reef envelope."

Jan 1, 2001

By K. Noda

Tamano Smelter of Hibi Kyodo Smelting Co., Ltd. started its operation adopting the Flash Smelting Furnace with Furnace Electrodes (FSFE). Thereafter, it developed a coke combustion technology based on C() concentration control, which made possible a low cost and high productivity operation without using electrodes. However, increase of treated concentrates and upgrading of matte grade for production expansion started to cause difficulties in operation control with then existing operation control system. This paper outlines recent improvements for stable operation of the Tamano Type Flash Smelting Furnace (T-FSF), such as computer aided operation guide system.

Jan 1, 2001