Search Documents

By William Metcalf

It is the object of this paper to oppose unnecessary changes, and the introduction of new and confusing terms. From the earliest times of which we have ally record on the subject, iron has been divided into general classes. Whether iron was first known in the form of wrought iron or of steel, is a matter of no importance; but at the time when cast iron first became a prominent article of commerce, wrought iron and steel were old products— steel, at that time, being generally made from wrought iron by the process of cementation. As steel was then properly defined as iron containing more carbon than wrought iron, so cast iron was appropriately defined as iron containing more carbon than steel. Until the year 1776, when Huntsman first began the manufacture of a new kind of iron by melting wrought iron and steel in crucibles, the above definitions were all that could be desired. At first, probably, owing to imperfect appliances, only a highly carburized iron was melted in crucibles, and this led to its being called cast steel. If our ancestors had found a name for this material not involving the use of the word steel, we would have been saved the trouble of the present discussion. As the arts developed, new uses were found for steel, and the products of the crucible were varied, until at the present day it is quite common to find steel containing no more carbon than average wrought iron, and other steel containing nearly or quite as much carbon as some cast iron. All of these various products of the crucible have retained, or received, the name cast steel, usually abbreviated to the simple word steel, without caus-ing any confusion among producers or consumers in regard to terms or their meaning. In 1865, twenty-one years ago, the Bessemer process was introduced ; this was followed in a few years by the Siemens-Martin process, and the products of both were at once, and have ever since been, called steel, from the fact that they were identical in chemical and physical properties with crucible cast steel. At the present time, then, we have three subdivisions of cast steel, viz.: Crucible cast steel, Bessemer cast steel, and Siemens-Martin,

By J. E. Schiller, S. E. Khalafalla

Due to its unique surface properties, magnesium oxide (MgO) is an excellent medium to filter asbestos and other suspended solids from water. MgO operates up to twice as long as a sand filter before backwashing is required while flow rate and filtrate clarity are as good or better with MgO.

Jan 1, 1984

By J. P. Hammond, C. J. McHargue, J. R. Holland

IT has been reported that both berylliumL and zirconium&apos; developed the same basic textures during rolling at temperatures up to 1475 °F as at room temperature, differing only by an increase in the spread of basal planes toward the transverse direction as the temperature of deformation was increased. Iodide titanium&apos;&apos; rolled at 1050°F has a texture similar to the cold-rolled texture, {000l}, 25° to 30" from the rolling plane toward the transverse direction, <1010>, Rolling iodide titanium at 1450°F produced a more random condition with the basal planes parallel to the rolling plane and no direction strongly aligned with the rolling direction.

Jan 1, 1957

By A. K. Schellinger, R. D. Lalkaka

IF the ball mill is considered only from an energy standpoint, it can be thought of as a converter of kinetic energy into heat energy and surface energy. The law of the conservation of energy must apply to the ball mill as it does to any machine or process in nature. The heat energy output of the ball mill is apparent to any casual observer of the operating mill since the outflow pulp will be appreciably warmer than the inflow water and rock. The rock in the ball mill is crushed by shearing of its ionic bonding caused by some impact-induced stresses beyond the elastic limit. As the bonds holding the mineral crystal lattices together are ruptured, new surface area is created on each unit of which a definite number of unsaturated bonds exist. Such unsaturated energy of bonding may be termed the "surface energy," and is a potential energy figure. This created energy was withdrawn from the ball mill system and represents an absorption, or disappearance of heat. To reduce the size of the rock, surface area must be created and with it the at- tendant characteristic surface energies of the minerals concerned. Thus the creation of surface energy, from an energy viewpoint, is the creation of useful work by the ball mill. Because of the controversial nature of the energy efficiency figures for modern operating ball mills, it seemed worthwhile to approximate the ordinary magnitude of such efficiencies from the above viewpoint. This was done by an energy balance of the three aforementioned forms of energy, kinetic, heat, and surface energy, for two 9Y2x10-ft grate-type ball mills grinding cement raw materials. Kinetic energy input to the balls was approximated as closely as possible while the heat energy output was measured by means of a thermometer and water and rock flow rates. The assumption was made

Jan 1, 1952

By Angelus S. C. Owili-Eger

This paper discusses a model for groundwater quantity prediction at operating sections of underground mines. The approach involves the development of a mathematical model for the movement of water through an integrated (unsaturated-saturated) flow domain within a definable watershed. The model is programmed for the IBM 370/168 computer using the method of finite difference approximation coupled with a finite element analysis. The conceptual and computational aspects of the model have been validated with both experimental and field data and applied to an active coal mining operation located in central Pennsylvania.

Jan 1, 1977

By W. H. Eatock

In its infancy, the potash refining industry in Saskatchewan was heavily influenced by practices developed in Carlsbad, NM, resulting in modern, highly productive plants. The first 15 years has been a period of reduced production, due to excessive capacity, when improvements tended to be emphasized in the mining rather than the refining functions. However, some innovations have been developed and applied in Saskatchewan and the industry is entering a period of massive expansion which will produce further advances. This paper discusses, in general terms, some of the different approaches and recent trends.

Jan 1, 1983

By C. M. Boss

Throughout the Lake Superior Basin each of the great ironranges, from which vast quantities of iron-ore have been, and are now being mined, presents characteristics differing from each and all of the others. One of the most peculiar of these varying features is found in the dikes of the Gogebic range. From an economical standpoint this feature of the dikes has been studied by our practical mining men more than any other geological phenomena in connection with the deposits of merchantable iron-ore. In the greater portion of our mines these dikes appear to form the riffles in the sluice of the ore formation, against which the particles of iron oxide are deposited in the process of concentration out of the quartzose matrix which is termed the ironbearing formation. In composition these dikes are apparently of a dioritic formation, more or less altered and decomposed, comparatively soft, and sometimes almost steatitic. While frequently showing something of a cleavage in the direction of their pitch, they are devoid of parallel laminæ, and when broken assume the form of irregular angular fragments. They are generally of nil ashy grey color, but sometimes at great depth are found to be quite dark, almost black, and of a very hard massive nature, showing radial or fibrous crystallization. Practically all of the dikes thus far discovered in the iron formation are approximately at right-angles with the dip of the formation, and the greater number of them have an average easterly dip of from fifteen to eighteen degrees. Sometimes, however, they are folded in such a manner as to form long synclinal basins; but while their western or initial extremity is fre-

Jan 1, 1898

By S. L. Crouch

The application of a simple, two-dimensional computer technique for evaluating rock burst potential in cut-and-fill stopes was investigated. The principal purpose of the study was to compare the effectiveness of high-modulus fill and destressing as aids in the control of rock bursts. Two conclusions that are probably of general applicability are drawn. First, high-modulus fill is ineffective as a means of increasing the mine stiffness and acts to control rock bursts only if it supports enough load to reduce substantially the stresses on the unmined vein material. Second, destressing is most effective if it is performed when the vein material is near the point of failure.

Jan 1, 1975

By Leland L. Mink, Roy E. Williams, Lewis M. McNay, Alfred T. Wallace

In 1968 the metal-mining industry of northern Idaho installed tailings ponds as a means of handling and treating mine wastes, metallurgical process wastes and domestic wastes. The installation of the ponds constituted a crash program to minimize pollution of the Coeur d&apos;Alene River. The ponds provided an opportunity to investigate which combinations of wastes tailings ponds can be treated. The research data pertaining to tailings pond discharge lends insight into compliance with the recent EPA guideline for effluent quality.

Jan 7, 1973

By Lawrence Burkhart, S. B. Joo

A hemispherical, constant volume drop with forced internal circulation was considered as a model approximating a real drop at a similar stage of formation Axially symmetric steady flow within a drop contaminated by surfactants was described by solving the full Navier-Stokes equations written in terms of a meridian plane stream function Rotational flow occurred inside the drop above a computed Reynolds number of 5.8, and the change in interfacial flow caused by imposing a surface-tension gradient at the surface had a significant effect on the internal flow Although the work is quite fundamental in nature, the rotational flow described in the paper is responsible for much of the bulk transport of solute to the interface in hydrometallurgical processes such as solvent extraction.

Jan 1, 1981

By Richard R. Klimpel

The role of dispersion is described in the wet grinding of ores using tumbling media mills and the flotation of coal, sulfide, and non-sulfide ores. Emphasis is placed on characterizing the effects of dispersion in laboratory tests using engineering models which provide information useful for the improvement and control of existing plant operations. Significant economic gains in the above named operations have been realized using these models as guides for full- scale plant testing.

Jan 1, 1980

By I. J. Logan, Warren L. Baker

By 1950 or soon thereafter facilities will be available in foreign countries for the production, transportation, and refining of about 4,305,000 bbl per day of crude oil—a volume not far short of current United States output. This is indicated by announced plans for foreign expansion, - some of the work being already under way. The projected potential production is about 1,500,000 bbl per day or 50 pct above the record-setting foreign production of 2,810,000 bbl daily in 1946. The scheduled new foreign facilities are equivalent to almost one third of the present facilities of the United States. Fears that so much additional foreign oil may flood world markets and disrupt the domestic industry of the United States are not justified. The projected foreign expansion apparently has been planned on a sound business basis, with careful consideration of the world&apos;s actual need for all the projected additional production. Materially increased world demand for petroleum promises to absorb the increased supplies without ill effect upon the domestic industry. Even by applying conservative estimates of both foreign and domestic demand, it is indicated that world requirements can absorb the projected larger foreign output and still permit continued increase in United States production. World demand would have to increase only 5.7 pct per year in the 1947 to 1950 period to absorb the prospective supply. Such an increase may be conservatively projected, in view of past and current trends. Introduction Recent announcements of plans for expanding petroleum facilities in the Middle East and Venezuela foreshadow an unusually sharp increase in foreign production in the immediate future. Therefore, the next few years will bring far-reaching changes in world petroleum affairs, with foreign petroleum production and other activities assuming much greater importance than formerly. Tabulation of figures on development already under way or planned indicates that in the next several years facilities will be available for producing, transporting and refining twice the prewar production of foreign fields and about 50 pct or nearly 1,500,000 bbl a day above their record-level output of 1946. To say that foreign fields may be producing such an enlarged quantity by 1950 is, of course, a statement of great significance to everyone connected .with the oil industry and especially to those of the American petroleum industry. A production of 1,500,000 bbl daily is equal to the combined yield of the states of Oklahoma, Kansas, Illinois, Louisiana, Arkansas, Mississippi and New Mexico. This means that within the next several years foreign petroleum facilities will undergo a new expansion equivalent to one third of the present facilities of the United States. To think of such an expansion in foreign production is to raise at this meeting the question of what this prospective foreign development means for the United States, the American petroleum industry in general, and the American engineer and technologist in particular. It is only logical to question whether or

Jan 1, 1948

By Warren L. Baker, I. J. Logan

By 1950 or soon thereafter facilities will be available in foreign countries for the production, transportation, and refining of about 4,305,000 bbl per day of crude oil—a volume not far short of current United States output. This is indicated by announced plans for foreign expansion, - some of the work being already under way. The projected potential production is about 1,500,000 bbl per day or 50 pct above the record-setting foreign production of 2,810,000 bbl daily in 1946. The scheduled new foreign facilities are equivalent to almost one third of the present facilities of the United States. Fears that so much additional foreign oil may flood world markets and disrupt the domestic industry of the United States are not justified. The projected foreign expansion apparently has been planned on a sound business basis, with careful consideration of the world&apos;s actual need for all the projected additional production. Materially increased world demand for petroleum promises to absorb the increased supplies without ill effect upon the domestic industry. Even by applying conservative estimates of both foreign and domestic demand, it is indicated that world requirements can absorb the projected larger foreign output and still permit continued increase in United States production. World demand would have to increase only 5.7 pct per year in the 1947 to 1950 period to absorb the prospective supply. Such an increase may be conservatively projected, in view of past and current trends. Introduction Recent announcements of plans for expanding petroleum facilities in the Middle East and Venezuela foreshadow an unusually sharp increase in foreign production in the immediate future. Therefore, the next few years will bring far-reaching changes in world petroleum affairs, with foreign petroleum production and other activities assuming much greater importance than formerly. Tabulation of figures on development already under way or planned indicates that in the next several years facilities will be available for producing, transporting and refining twice the prewar production of foreign fields and about 50 pct or nearly 1,500,000 bbl a day above their record-level output of 1946. To say that foreign fields may be producing such an enlarged quantity by 1950 is, of course, a statement of great significance to everyone connected .with the oil industry and especially to those of the American petroleum industry. A production of 1,500,000 bbl daily is equal to the combined yield of the states of Oklahoma, Kansas, Illinois, Louisiana, Arkansas, Mississippi and New Mexico. This means that within the next several years foreign petroleum facilities will undergo a new expansion equivalent to one third of the present facilities of the United States. To think of such an expansion in foreign production is to raise at this meeting the question of what this prospective foreign development means for the United States, the American petroleum industry in general, and the American engineer and technologist in particular. It is only logical to question whether or

Jan 1, 1948

By D. E. Pickett, E. G. Joe

In accordance with good industrial practice, Canadian metallic-ore concentration plants have always recycled a high proportion of process water to save reagents, save power, conserve water resources, and to protect the community water supplies, to give only a few reasons. In the last few years there has been awakened public concern for the environment and, consequently, government regulations have been added as additional reasons. Present recycling practices are summarized as a basis for improved plant design and operating procedures and for further research. In addition, an attempt is made to determine why plants do not recycle water in certain situations. Although not all Canadian mills are covered, the many examples given indicate the problems and the effort being made to solve them. Wherever available, the chemical quality of the water and the process requirements are indicated as well as the other parameters affecting water recycling at each operation.

Jan 1, 1975

By R. Chanchani

It was reported earlier that francolite and dolomite from south Florida deposits cannot be selectively floated using conventional conditioning with sodium oleate as the collector. However, dolomite could be separated from francolite if the minerals were first conditioned at pH 10 followed by reconditioning at a lower pH. An optimum separation was achieved after reconditioning at a pH below 4.5. Reconditioning pH and collector concentration were determined to exert a major influence on the selectivity. Flotation, adsorption, and transmission infrared spectroscopic results are presented to elucidate the mechanisms underlying the observed selectivity.

Jan 1, 1986

By Thomas P. Forbath

THE sudden realization that known sulphur reserves amenable to mining by the Frasch hot water process are nearing exhaustion focused attention on widely scattered surface deposits throughout the world. These deposits are not necessarily of lower sulphur content than ores located underneath Louisiana or Texas salt domes which usually aver- age about 30 pct sulphur disseminated in limestone matrix. Their near surface occurrence, however, renders exploitation by the Frasch process impossible. As is well known, the Frasch process depends on the presence of 500 to 1000 ft of overburden and cap rock above the sulphur deposits to permit melting underground sulphur in place by diffusing hot water under pressures of 200 to 600 psig in the formation and raising the molten sulphur to surface by air lift. This process renders possible the production of pure sulphur which is 99.5 pct pure without any subsequent treatment.

Jan 9, 1953

By V. N. Mackiw, D. E. Weir, D. J. I. Evans

The world&apos;s largest reserves of nickel are found in lateritic ores. Commercial exploitation has been carried out for almost one hundred years; however, none of the plants currently in operation produce pure nickel but rather ferronickel, matte, impure nickel oxide or mixed sulphide precipitate. Over the past decade Sherritt has studied various processes, including the modified reduction roast-ammonia-ammonium carbonate leach process, for the production of pure nickel powder and briquettes from laterites. Nickel can be reduced to the pure elemental form at elevated temperatures and pressures from impure basic nickel carbonate slurries. Several methods were studied in the development of the process for working up the pregnant leach liquor and basic nickel carbonate to produce feed for the aqueous hydrogen reduction step in which pure nickel powder is produced. This paper is concerned only with the laboratory studies using the basic nickel carbonate slurry reduction procedures.

Jan 1, 1973

By Paul Gordon

It is shown that equations for grain-boundary migrntion given by Gordon and Vandermeer, based on a theory first advanced quantitatively by Lucke and Detert, satisfactorily explain recent data on both GRAIN boundary migration in recrystallization and in postrecrystallization grain growth has been the subject of extensive studies for many years. Only solute-independent and solute-dependent boundary migration during recrystallization in zone-refined, poly crystalline aluminum, and during grain growth in zone-refined tin. with the advent of zone-refining, however, has it been possible to carry out such studies on high-purity metals, and thus to delineate quantitatively the major effect On the migration rates of very small percentages of dissolved imPurities. Earlier exPerimental work almost invariably gave migration rate parameters which disagreed with theoretical predictions

Jan 1, 1963

By Sidney W. Poole

THE control of deoxidation, together with other factors involved in electric-furnace melting practice, to consistently produce heats of high-quality alloy steel to stringent specifications as to nonmetallic inclusion content is a problem of considerable magnitude. Steel melting as an industrial process is subject to many variables that can influence the quality of the product made. In order to modify the size, amount and distribution of inclusions and to promote their elimination, deoxidation, among other practices, plays a major part. The primary purpose of deoxidation in the production of electric-furnace alloy steels is the removal of dissolved oxygen present as FeO in the bath, which is produced as a result of prior oxidizing conditions. The elements usually added to effect this removal of soluble oxygen are those that will, upon addition, cause the formation of an oxide compound insoluble in the molten steel bath as silica, alumina or silicate combinations.

Jan 1, 1947

By M. R. Stauffer, Z. Hajnal

Seismic velocity determinations over Precambrian outcrops near Flin Flon, Manitoba, indicate that several different rock types have sufficient velocity contrast to make reflection mapping possible. Stratigraphic and fault contacts between metasedimentary and metavolcanic rocks have been mapped at some depth. A mu1ti-fold reflection survey attempted to trace the depth extension of an ore-bearing (Pb-Zn) rhyolite horizon within the metavolcanic rocks. A synthetic seismogram has been produced from a 10,000-ft sonic log and provides means of comparing seismic records with the local geology. From this the optimum frequency spectrum and the maximum resolution of the seismic signals were estimated.

Jan 1, 1978