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By J R. "Dick" Daniel

Over the past several years, the Hercules Technical Service Group for the Explosives Department has produced a series of programs for the TI59 programmable calculator dealing with explosive application problems. These programs have been made available to both our internal staff and to the Hercules explosives distributor organization. Several of these programs have found good acceptance and wide usage.

Jan 1, 1984

By Paul N. Worsey

Disturbed zones of rock have been measured for blasted highway rock cuttings by Matheson and Swindells of the Transport and Road Research Laboratory (TRRL) of Great Britain. These zones have been shown to be directly attributable to the blasting process and accordingly vary in depth depending on blasting technique. Perimeter blasting such as smoothwalling and pre-splitting has been shown to be effective in reducing the depth of disturbed rock. Although extensive work has been carried out on surface excavations for medium diameter (l00mm) blast holes, none has been undertaken for underground excavations.

Jan 1, 1985

By N Vijay Mohan, K V. Balamukund, G Ananth Ramulu

Jointing of steel rods in reinforced concrete structures needs careful consideration as it renders the structure weak at the joint. The jointing is usually done at sections of structural members, where the bending moment and shear force are least. Jointing is done either by overlapping the rods or welding or by mechanical splicing. A novel method of jointing them is by inserting the two rods in a steel sleeve and cladding it on to the rods by subjecting the sleeve to explosive energy. A rod jointed in this fashion is tested for direct tension and bending when used in a reinforced concrete beam. The test results show that it is an effective method. The advantage is that a number of joints can be made in a single operation.

Jan 1, 1993

By J. A. Rodgers, K. C. Whitaker

The time domain during which an explosive detonates and causes rock to fragment and displace is on the order of tens of milliseconds. Because of this, the dynamic processes that occur during this time frame often become a source of confusion when trying to analyze the performance of explosive products in decked blast designs. As an illustration, the authors have experimentally examined explosives malfunction in decked blasts through state-of-the-art measurement techniques. The interaction of explosive products and blast geometry was examined in detail using the analysis of a series of decked blastholes. Explosive and initiator malfunction in decked blasts is often considered to be entirely the result of insufficient inert decking material, however, it is shown that rock properties and dynamic burden conditions may have a significant impact on decking performance. The successful application of deck-blasting technique for control of ground vibration amplitude relies on an understanding of the true dynamic performance of the blasthole.

Jan 1, 2000

By Alex Jankovich, Darren Thornton, Sarrna Kanchibotla, Cam Grundstrom

The Porgera joint venture and Dyno Noble have commissioned a joint project to optimise the drill and blast operations to increase the overall profitability of the mine. One of the aims of this project is to increase the throughput of semi autogenous (sag) mill by optimising the blast fragmentation, The work done so far clearly indicates that significant improvements in sag mill throughput can be achieved by optimizing the blast fragmentation. This paper discusses the planning, implementation and results achieved so far in this project.

Jan 1, 2001

By Paul V. Sterk

"As vital as arteries are to sustaining life in the human body so are free flowing raises to thelife of an underground multiple level mine such as the Homestake Gold Mine. These raisesor boreholes are the artery system thru which the ore must pass to a point where it can behoisted from the mine. Through the history of underground mining miners have usedvertical or inclined raises to gravity transfer ore from level to level. Invariably, these raisesor boreholes will hangup and stop the flow of ore. These hangups are costly in terms of lostproduction, lost efficiency, and the inherent exposure danger to personnel who mustdislodge these hangups while being exposed to unsupported ground."

Jan 1, 1993

By J MacPhail, H Gardner

This paper discusses reasons why users of rotary air blast hole bits encounter premature bit failure due to bearing failure. It also discusses a lubrication system designed for rotary rock bits to combat bearing failure.

Jan 1, 1996

By Charles H. Dowding

Public concern over blast-induced CRACKING has led to the search for a radically new approach to vibration control. The present system, while scientifically correct, is cumbersome to explain. Historically the potential for blast-induced cracking has come to be described through velocity time histories, which are correlated with observation of crack extension under controlled experimental conditions. Unfortunately time histories are simply too difficult for jurors and village or county regulatory boards to understand. Furthermore these arbiters must accept on faith that the observers were unbiased. Since these public bodies control the manner in which blasting activity is adjudicated and regulated, information must be presented in a form they can understand and that is not subject to second-guessing.

Jan 1, 1999

By Ettore Contestabile, Cameron Thomas

Implosive-type electrical/mechanical connectors such as XECONEX have been used extensively for joining electrical transmission lines. This implosive action of explosives has also been applied to other forms of high energy metal working with excellent results. However, as with many other products, the inherent blast energy of these units has caused some environmental concerns especially when used in proximity to inhabited areas.

Jan 1, 1995

By Claude Cunningham

Simple bulk energy rating of explosives obscures the realities of how these deliver their energy, and diverts attention from the key question of controlling blasting results. Explosive performance is directly related to the pressure pulse impacting on the blasthole wall. This is helpfully visualised by comparing the adiabatic expansion plots for explosives of interest on the right scales and axes. The simple comparison of a pure emulsion with pure ANFO illustrates the practical significance of the intrinsic behaviour of these opposed formulations, showing that the emulsion can be expected to work more by softening rock, while ANFO will tend more to crack it. The explanation for these differences lies in the high shock, low sustained pressure of the former relative to the latter. The technique is readily applied, if a good detonation code is available and able to swap data into a spreadsheet. Any differences between codes will emerge most strongly in comparing the gamma plots.

Jan 1, 2002

By Harnish Miller, Scott G. Giltner

One of the concerns with locating radioactive waste storage sites in salt deposits is how to permanently seal the underground storage areas once they have reached their storage capacity. The compaction of salt using explosives has been identified as a potential method of producing permanent seals in both entryways and shafts to storage areas. This paper describes the test procedure and results of a preliminary investigation to determine the feasibility of utilizing explosives in the compaction of salt. Three simple tests were carried out to measure the degree to which loose salt could be compacted.

Jan 1, 1996

By Jim Breedlove, Stephen P. Case

When a major ground subsidence occurred in the AKZO Salt mine at Retsof New York, the company was forced to pick up their production from a lower mine level. Before full production on the lower level was possible, an escapeway and ventilation shaft would have to be constructed. Construction of a shaft under emergency conditions required some special techniques. Dynatec Mine Construction, Inc. of Lakewood Colorado was awarded a contract for the project.

Jan 1, 1995

By Michael D. Duffy, Martin W. Chenoweth

"Tenn Luttrell Company (TLC) is a major lime and limestone producer in the eastTennessee area. The property, which isreferred to as the Chesney Mine, has been mined from the surface and underground overthe past 20 years. The ore body consists of three major zones of chemical grade limestonewhich lay at a dip of 30 _ 65 degrees. In July of 1989, Tenn Luttrell Company made thedecision to reopen the underground operations which had been suspended during a time ofincreased surface mining."

Jan 1, 1993

By Mark Mammele, John Bowles

With the continuing rise in the cost of petroleum products and the focus on the increasing use of renewable resources, a readily available, economical replacement for fuel oil in ANFO is the logical next step, and has finally come to realization. This “green” fuel is plentiful, derived from renewable resources, more cost effective and reduces CO emissions. It also increases product density and bulk strength performance. As this unique fuel replaces some of the mass of ammonium nitrate prill, increased savings will be realized proportionally with the increasing cost of ammonium nitrate. Minimal changes are necessary, as this renewable fuel is designed for use and handling with current, commonly used ANFO blending and loading equipment. This proven technology is now in use by commercial operations in the Southwest, providing significant economic benefit with reduced cost per hundred weight of ANFO consumed.

Jan 1, 2008

By Douglas Lindsey, Glenn Hazen, Shad Sargand

"With the innovation of computational equipment, an exact analysis of structures as dynamic systems is more approachable. Accordingly, the dynamic system can be established, if the natural characteristics such as the natural frequency and the damping fraction of a system are known. Through dynamic analysis, the response of a structure can be predicted from ground vibration, and it becomes possible to forecast the damage potential to the structure with reasonable accuracy. Most vibration will appear as single harmonic or superposition of waves that consists of several harmonics with different frequencies. A vibration signal can be expressed, therefore, as the function of sine waves. If a signal is periodic, the particular harmonic with the smallest frequency will befundamental and frequency of the others will be multiples of the fundamental frequency."

Jan 1, 1993

By TA Louw, Dr CM Lownds

In an era where profits are constantly being eroded, mines are looking towards technology developments to assist them in solving mining problems and reducing mining costs. An emerging technology that could assist mines in becoming more cost effective is electronic detonators. Electronic detonators have been under development for several years. Over the past three years, the spotlight has fallen on commercial use of electronic detonators and the extent to which the promise of precise and programmable timing can assist mines with their environmental and productivity problems. This paper uses case studies to demonstrate both surface and underground applications where electronic detonators and blasting systems were used to solve typical mining problems such as vibration and fragmentation. Safety aspects such as hanging wall conditions and high wall stability also benefited from the use of electronic detonators. The paper also demonstrates how the use of accurate electronic detonators and blasting systems has resulted in improved/more even fragmentation with further downstream efficiencies. These efficiencies may include increased cast percentages, reduced oversized rocks, quicker cleaning times and increased production rates.

Jan 1, 2004

By Gour Sen, Peter Bellairs

Blasting conducted in rock temperatures greater than or equal to 55°C (13 1 “F) and / or in rock containing sulphide minerals and their oxidation products can result in unplanned detonations. Blasting practices involving the identification of the affected areas together with the use of speciality explosive products and rigorous attention to quality control are required to safely blast in these types of environments. Sulphide dust explosions occur in some underground mines where the primary blast results in a secondary explosion of the sulphide rock dust which propagates some distance from the primary blast area. This phenomena results in considerable damage and the generation of significant volumes of toxic gasses delaying re-entry to the affected area of the mine thereby increasing both costs and safety concerns. The exothermic reaction between ammonium nitrate based explosives and rock types containing partially oxidised sulphides have resulted in numerous high risk blasting incidents. These reactions can occur at ambient temperatures and often result in premature detonations / deflagrations causing a great deal of consternation at the affected minesite resulting in lost production and considerable expenditure to solve the problem. Rock masses at elevated temperatures can also result in unplanned detonations unless appropriate precautions are taken. This paper discusses each of these hazards, cites some case studies and details appropriate generic safe and efficient blasting techniques for each of the above applications using appropriately formulated explosive products.

Jan 1, 2000

By John J. Barnes

The advent of more powerful explosives, increased bench heights, and larger diameter blastholes has necessitated the use of presplitting techniques in sub-bituminous coal mines. The combination of these factors has increased the energy concentration during blasting, producing severe overbreak problems in the final pit walls. Presplitting with large diameter blastholes has proven to be the most viable method of reducing back break in sub-bituminous coal mines.

Jan 1, 1988

By F Hunyadi

The seismic effects resulting from blasting are still a problem today although a great deal of research has been conducted in this field. A great amount of data defining the seismic effects can be collected with the proper instrumentation, however because of the difference in building materials, construction methods and foundations the characteristics of the seismic wave can not be directly correlated to the building response and possible damage.

Jan 1, 1975

By Zoltan Susanszky

This paper discusses problems encountered when blasting under rivers for pipeline crossings. Many pipelines have recently been laid under the Danube River. Great care had to be taken to determine limits of detonation impulses from blasting operations in order that no damage would occur to structures at the water's edge, boats, and swimmers. Equations were derived from the results of this study which enable prediction of impulse levels.

Jan 1, 1977