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By Joseph D. Lessard

A process simulation of the conversion of molybdenum disulfide concentrates into molybdenum dioxide via the Looping Sulfide Oxidation process has been performed using HSC 7.1 thermodynamic software. By decoupling molybdenite conversion and molybdenum oxidation, Looping Sulfide Oxidation changes the paradigm by turning molybdenite processing into an energy generator while producing a molybdenum dioxide, which has a lower vapor pressure and lower oxygen content than molybdenum trioxide. The Looping Sulfide Oxidation process selectively produces molybdenum dioxide over molybdenum trioxide. This process uses a stoichiometric mixture of oxygen and molybdenum trioxide as oxidants in the conversion of the molybdenum sulfide to the molybdenum oxide. The model simulates the two reactor scheme required by Looping Sulfide Oxidation and incorporates thermodynamic equilibrium simulations performed in FactSage 6.3.1 thermodynamic software. Energy capture is also maximized with heat exchanger systems to transfer heat released in reactions to preheat air.

Jan 1, 2014

By W. J. Taylor, T. D. Parris

"Over 90,000 feet of raise have been bored at International Nickel underground mining operations throughout the Sudbury District since the advent of raise boring in the early part of July, 1964. With a total of 10 raise borers on hand at this time, techniques have improved steadily since introduction at INCO mines. The first unit, designed for use in rock of low compressive strength, had to be modified and redesigned to cope with Sudbury Area Precambrian rock. As equipment and boring techniques improved, a specially designed machine for larger holes was developed and is now in use. More powerful units, with a thrust capacity of up to 750,000 pounds, are under investigation. Raises have been bored up to 84-inch diameter, and the changeover to 5- and 6-foot flat reaming heads with improved cutter design has increased performance substantially. As a result, 5-foot-diameter raises have been completed to a length of 750 feet and 6- and 7-foot raises to over 500 feet. Reference is also made to the drilling of over 23,000 feet of drainage and sand-fill holes, ranging up to 7% inches in diameter, with smaller underground rotary drill equipment.Finally, a look into the future indicates the need for further improvements in equipment design to permit economic boring of 7- to 8-foot-diameter raises in Sudbury Area ground types."

Jan 1, 1972

By A. Mainza, I. Govender, J. Waters

"The study of the properties of mineral processing suspensions is important in understanding how a circuit might behave. As soon as the predominantly dry ore enters a wet milling stage the ore properties undergo changes as a ‘slurry’ is created. Slurries can be classified in terms of their physical properties (particle density, solids concentration, particle size and size distribution, particle shape), and their flow properties such as rheology. Slurry flow regimes are classified into true homogeneous, pseudo homogeneous, heterogeneous and fully segregated, and only true homogeneous and pseudo homogeneous suspensions can be characterized by their flow structure. A class of the heterogeneous regime are the so-called dense phase or settling slurries - those which result in a clear water surface on standing, although they may approach a pseudo homogeneous state if suspended for a sufficient period of time. They are usually extremely difficult to characterize by their rheological properties alone and the rheological characterization of these slurries has always posed a problem, especially at higher concentrations. Previous rheological studies have focused on the individual concentrator units dealing with milling, classification, pumping, flotation, fine grinding, thickening.In this work an attempt was made to characterize two ore types (copper and a Platreef platinum ore) using a custom built Paterson and Cooke tube rheometer, at concentrations up to 43% by volume. After applying a turbulence correction, results showed Bingham plastic behavior. A conventional vane rheometer was then used to compare the rheological behavior of platinum concentrator streams. A size criteria was used to identify any rheologically dominant streams."

Jan 1, 2014

By R. D. Mollison

"Ecstall Mining Limited was formed to operate the Kidd Creek mine, discovered by Texasgulf Incorporated in 1961 the orebody is geologically very complex, containing rich values of zinc, copper, silver and lead. The first phase of the operation involved an open pit, railroad and concentrator complex, which was under construction in 1965 and began operations in late 1966. The open pit, with rim dimensions of 2,000 by 1,000 feet, was computer-designed and highlights excellent wall control and efficient ore extraction and grade control. The railroad was built over the worst type of muskeg country, but it has been well maintained, resulting in an uninterrupted supply of ore in the trains. The 10,000-tpd concentrator, located 17 miles from the mine, is highly instrumented and automated. It features computer control of reagents and, in addition to the copper, zinc and lead flotation circuits, has a modern gravity tin plant. The concentrator is large, because very fine grinding is required for good metallurgy and nearly 2,500 tons per day of concentrates are produced. In 1969, work was started on the underground mine to take over from the open pit; it began partial production in mid-1973. The mine is highly instrumented, has a ramp from surface, a high-production shaft, an underground gyratory crusher and an efficient orehandling system, and employs the latest mining techniques. The electrolytic zine plant, rated at 120,000 tons of slab zinc per year, started operation in April, 1972, with batch leaching and purification circuits. It has been converted to continuous leaching and is now in the process of converting to continuous purification. Further modernization and automation will be carried out in the next few years. Five service departments support the five operating departments. These are maintenance, engineering and technical services, geology, administration and employee relations. How these ten departments function and work together using the most advanced technology to produce an efficient operation is the main theme of the Ecstall Story."

Jan 1, 1974

By Xuejing Xie

Exploration geochemistry for many years has been very effective in searching for mineral deposits covered by residual overburden or blind ore bodies hosted in pre-ore rocks. It has not been as effective discovering ore bodies deeply concealed under various kinds of transported overburden or post-ore sedimentary and volcanic rocks. From the 1980s to 1990s, various types of new geochemical techniques with the ability of deep-penetration through exotic covers have been developed. The concepts and methodology of deeppenetrating geochemistry are evolving from partial extraction and gas surveys prevailing from the 1950s up to now, but there are intrinsic differences. Most of the new deep-penetrating methods are used in detailed surveys to delineate deeply concealed ore bodies which could not be ascertained by conventional geological, geophysical and geochemical surveys. In this sense, the sampling and analytical methods of Nameg and Momeo are described briefly. Experiments of such strategic deep-penetrating geochemical surveys have been carried out in desert, alluvium, steppe and laterite covered terrains in China, Australia and Uzbekstan.

Apr 24, 2001

By H. C. E. Regidor, M. G. Mena, H. D. Mendoza

Cyanidation leaching has always been the most widely used method of extraction of gold in the world. Its low cost and high selectivity has made it the prevalent choice for mining companies, and even for the small scale miners. The use of cyanidation in small scale mining has been an issue for the longest time, mainly due to the operation’s lack of safety measures, health care or environmental protection regulations. In pursuit of more environmentally friendly methods of extraction of gold, several alternative extraction processes have been explored, one of which is chlorination. The chlorination process is advantageous when recovering refractory gold locked in sulfides, as it simultaneously oxidizes the surrounding sulfides as well as dissolve any gold exposed to the lixiviant. This research was conducted to study and develop a safer alternative way of extraction of gold from small scale mining operations, without compromising the recovery of gold. In this study, a variation of the chlorination process has been employed for a refractory flotation concentrate wherein the majority of the gold is locked in sulfides. Hypochlorite-bearing reagents were used as the leaching reagents, and the method developed was a 2-stage leaching process in differing pH conditions. The solution pH and Eh was monitored all throughout the runs, and aliquot samples were taken at time intervals for analysis. SEM-EDS imaging was used to determine the mode of oxidation of the chlorination process, and the image obtained showed that the oxidized layer followed the shape of the particle, suggesting a diffusion controlled process. XRD analysis of the sample before and halfway through leaching further confirmed the oxidation of the sulfides. The amount of gold dissolved in the aqueous solution and in the solid residue were used as the basis for the determination of the recovery of gold. An average gold recovery of up to 84.38% was obtained using the developed method in just 7 hours of leaching. This method was then employed for a pilot-plant scale test and a gold recovery of 79.2% was obtained.

Jan 1, 2018

By A. Kogelbauer, A. Stadtschnitzer, A. Boehm, F. Schillab

"The paper covers the design and implementation of an industrial dense medium cyclone plant for carbonaceous iron ore, the proving of efficiency as well as the development of a predictive model for plant control. The VA Erzberg GmbH mines about 12 Mio.t of carbonaceous rock ore at the “Steirische Erzberg”. Due to increased demand of the Austrian steel plants, the production of ore concentrate was raised by 30 % up to 3.0 Mio t/a during the last 5 years. One of the projects to realize the increase in capacity at improved concentrate quality was the implementation of a dense medium cyclone plant for the fine size fraction – 8 +1 mm replacing the former dry permanent magnetic drum separators. By physical separation the siderite variety “spateisenstein” (42% Fe) of a density of 3,8 g/cm³ is separated from ankerite (10 – 17% Fe), the second iron bearing carbonate with a density of 3,2 g/cm³, dolomite, calcite and silicate bearing schists. The feasibility of the process was proven by the test results obtained from a test rig, that was constructed and operated in close cooperation between the Chair of Mineral Processing, Montanuniversitaet Leoben and VA Erzberg GmbH. The density separation surpassed the efficiency of magnetic separation clearly shown by •- values. The plant performance tests (capacity 120 t/h) verify the cut densities defined by Tromp T50 -values and the assigned efficiency found in the pilot tests at varied settings of media density, pressure drop, cone angle and apex diameter. The test rig as well as the final process will be presented. In order to create a tool to predict the performance of the DMS in the centrifugal field at various settings for varying feed composition the experimental results from size and density testing are analyzed in a modified way to obtain physically justified, smooth approximations for the performance curves. Models developed on coal washing plants are checked for their validity at increased densities."

Jan 1, 2018

By John C. Cook

There is pressing need for better means of exploring ground conditions ahead of mining. Exploration drilling has the drawbacks of high cost and a seriously restricted sampling zone. Traditional geophysical exploration methods including gravity, magnetic and resistivity techniques have been used with some success underground, but all give poor target delineation relative to range, since they depend upon minor distortions of a potential force field. Much greater ratios of resolution to range can, in principle, be obtained by employing electromagnetic or seismic radiation as the exploring agent. This is because propagation time delays can be used to measure range accurately, and to separate the small effect of a distant target from the much larger effects of nearer targets and of the transmitter. Seismic waves have long been used with great success in exploration for petroleum, and recent research on their application underground is promising. Electromagnetic (radar) waves have been very successfully used for detection and location through the air and outer space, and have also explored through polar icecaps more than a mile thick.l It is not generally realized that below the soil many rocks are also somewhat radar-transparent, and that radar can be used for exploring such rocks, once a quarry, a mine, a borehole, or other means of access has been opened. Radar waves are reflected by any boundary or object where they encounter a large change in electrical properties.2 The usual cause of such a change is a difference in moisture content. Radar waves passing

Jan 1, 1972

By Sirish L. Shah

It is now common to have archival history of thousands of sensors sampled every second over long time. Yet we frequently have process engineers complain:??.We are drowning in data but starving for information??. How can these rich data sets be put to use? This paper addresses the issue of information and knowledge extraction from data with emphasis on process and performance monitoring including fault detection and isolation. Most of the major plant, factory, process, equipment and tool disruptions are avoidable, and yet preventable fault detection and diagnosis strategies are not the norm in most industries. It is not uncommon to see simple and preventable faults disrupt the operation of an entire integrated manufacturing facility. For example, faults such as malfunctioning sensors or actuators, inoperative alarm systems, poor controller tuning or configuration can render the most sophisticated control systems useless. Such disruptions can cost in the excess of $1 million per day and on the average they rob the plant of 7% of its annual capacity. Over the last decade the fields of multivariate statistics and data visualization and analysis methods have merged to develop powerful sensing and condition-based monitoring systems for predictive fault detection and diagnosis.These methods rely on the notion of sensor fusion whereby data from many sensors or units are combined with process information, such as physical connectivity of process units, to give a holistic picture of health of an integrated plant. Such methods are at a stage where these strategies are being implemented for off-line and on-line deployment. This article attempts to outline the field of sensor fusion - the application of signal processing methods, in the temporal as well as spectral domains, on a multitude and NOT singular sensor signals to detect incipient process abnormality before a catastrophic breakdown is likely to occur Keywords: Process analytics, process and performance monitoring, multivariate statistical analysis, sensor-fusion

Sep 1, 2012

By Luis Beltrán, Jean Ibarra, Disney Cáceres, Gary Jarama

Debido a algunas restricciones en el diseño de planta, durante sus primeros dos años de operación, Las Bambas se vio en la necesidad de implementar un sistema de control y monitoreo para la operación de los hidrociclones del área de molienda secundaria. Al utilizar tecnología acústica y técnicas de análisis de data para evaluar el desempeño de los hidrociclones en tiempo real, dicho sistema brinda información oportuna a los operadores de planta, a fin de tomar acciones que no afecten el rendimiento de la etapa de flotación de cobre. Gracias a este sistema se pudo mantener un óptimo tamaño de partícula en la alimentación a la etapa de flotación y reducir los eventos de arenamientos en celdas de flotación a causa de cortocircuitos producidos en los hidrociclones, eventos que reducen significativamente la eficiencia de recuperación de cobre en la etapa de flotación y merman la capacidad de producción de planta.

Sep 20, 2019

By W. T. Culler

"The ""rate-of-preduotion curve"" described in the revised Treasury Manual* was devised by the author in May, 1920, and since that time has been use by the oil and gas valuation section of the Treasury Department in determining the rate of production of wells for purposes of taxation. This curve is most useful for estimating the future production of a well, or group of wells, of known daily settled production, where future-production curves and tables based on yearly production records are available. It also provides a means for determining the past year's production of a well of known daily settled production, or conversely, the estimated production on any day for a well of known yearly production.The rate-of-production curve is auxiliary to the production decline curve and is derived from it in estimating the future production of a tract, a production decline curve formed from the records of the tract itself should be used. If such records are not available, and there is no information which leads to the belief that the average production decline of the wells in this tract differs from the average for the pool or district, an average curve for the pool or district may be used.The accompanying chart illustrates a typical rate-of-production curve, with the yearly production decline curve from which it is derived. The production decline curve shown is for an average well in the Augusta district, Butler County, Kansas, and has been constructed from the tables given on page 128 of the revised Treasury Manual.The ordinate (vertical scale on the chart) of any point on a yearly production decline curve represents the production of the well during the year previous to the date shown by the abscissa (horizontal scale). For example, the chart shows that an average well, which produced 100,000 barrels of oil in 1915. produced 92,000 barrels in the year previous to January 19, 1916, produced 53,300 barrels in the year previous to June 1, 1916; produced 49,000 barrels in the year previous to July 1, 1916, 27,000 barrels in 1916, and 10,000 barrels in 1917."

Oct 1, 1921

By Diana Drinkwater, Tim Napier-Munn

"This paper argues that, although specialist mineral engineering expertise is essential for the efficient design and operation of mineral processing plants, the environment in which these skills are supplied to the industry has changed forever, and not for the better. Most of the mineral engineering programmes in western universities have died or are dying. The long-service mine site mentors have gone, operations are run on a staffing shoestring so that there is no longer the time (or inclination) for considered decision-making, and the FIFO model has discouraged continuity of optimisation projects and communication between professionals. At the same time the technical challenges of designing and operating effective process plants are increasing. These trends are not going to be reversed any time soon, if ever. The ability to run efficient mineral processing operations has been materially compromised as a consequence. We propose that well-designed professional development can help to recover this situation, and it can be done easily and cheaply. The workplace is the best environment for such skills development. Professional development training should be integrated with normal duties throughout the early years of a graduate’s service (and probably beyond), and the cost should be regarded as non-discretionary expenditure for the business. If such programmes are properly resourced and managed and extended over longer time periods, there will be a measureable rise in the level of technical understanding and competence within companies and a resulting beneficial impact on resource utilisation and thus shareholder value. The paper outlines some of the approaches that we believe will work, and the benefits that we expect will accrue."

Jan 1, 2014

By John M. Gomes

The Bureau of Mines investigated two techniques for removing CaO from scheelite (CaW04) prior to electrolysis. In the first technique, a crude tungstic oxide (WO3) containing 0.15-percent lime (CaO) was prepared by digesting scheelite concentrates in hot hydrochloric acid. This oxide was used as cell feed to produce tungsten of 99.9-percent purity. The second technique used a high-temperature, two-phase separation, resulting in extraction of 99 percent of the WO3 in the halide-tungstate phase, while 90 percent of the CaO was retained in the silicate phase. Tungsten of 99.9-percent purity was deposited from the halide-tungstate melt after B203 and NaPO3 were added to form an electrolyte. The two methods were compared with a previously developed technique of depositing tungsten from scheelite concentrate fed directly to the electrolytic cell.

Jan 1, 1971

By Jesus Garcia Iglesias, Jorge Loredo

"Abstract -The Asturian fluorspar district consists of vein and stratiform deposits where mineralization is controlled by a combination of lithological and tectonic factors.It is postulated that these fluorspar deposits have been formed under disequilibrium conditions created during circulation of ascending hydrothermal solutions along faults and other high permeability conduits. Mixing of solutions is inferred from fluid inclusion studies. Cavity filling and replacement processes are very important in localizing the ore deposits and in determining their morphology.Permian volcanic rocks in the area yield a regional positive geochemical anomaly in fluorine implying that Permian vulcanism may be a possible primary source of fluorine.On a regional scale a relationship can be established between some of the ore deposits and important tectonic lineaments. The stratiform deposits preferentially occur within a calcareous-detrital facies located at the margins of basins. These basin margins are related to important synsedimentary faults.Fluorite is the only economic mineral in these deposits. Quartz, carbonates, barite and pyrite are common minerals accompanying fluorite. Other minerals that may occasionally be present as minor components are: marcasite, chalcopyrite, fahlore, sphalerite, galena and related supergene minerals."

Jan 1, 1994

By M. E. Holuszko

This paper reports the results of induction time measurements carried out on the products of film flotation of galena and sphalerite particles from three different size fractions (38~75µm; 75~150µm; 150~212µm). As expected, the tailings (sinking fraction) from film flotation at any particular surface tension, had always longer induction times than the concentrates (floating fraction), for both minerals. The difference between the induction times of film flotation concentrate and tailings could be as little as 2.5 ms and 5 ms, and as large as 6 ms and 10 ms. These differences can be related to the different hydrophobic characteristics of these fractions, as expressed by (?c) and composition of the particular film flotation product. In addition, the induction times of the larger particle size fraction were shown to be longer than for the corresponding smaller particle size fraction, even though the average ?c(degree of hydro-phobicity) of these fractions appears to be very similar. Desliming, Cu activation and collector addition to the sphalerite samples was shown to decrease the induction time values significantly.

Jan 1, 2014

By P. Prusti

An air dense medium fluidised bed separator (ADMFBS) is the efficient process for dry beneficiation of coal. Magnetite powder is used as medium to make required pseudo-fluid density in the fluidised bed. The dynamics behavior of coal particle with reference to its position changes from ideal solution to pseudo-fluid condition in different bed densities depending on its shape, size and density. In this study, three set of projected areas of coal particles were taken. Each set contains four different shapes i.e., cubical, rectangular prism, spherical and triangular prism with different density starting from 1.3 to 1.8 gm/cc. It is observed that coal particles having density less than the bed density, floats in different positions in the dense medium fluidised bed. Higher projected area particles float in deeper height in comparison with smaller projected area. The difference in position of coal particles in the bed increases (nearly 1 to 4 cm) as the coal density approaches towards bed density irrespective of the different shapes. Different shapes of coal particles behave in different ways based on the operating parameters like bed density, coal density and projected area of coal particle. Empirical model equations are proposed to predict the position of coal particle of each shape in the air dense medium fluidised bed system. Keywords: ADMFBS, particle dynamics, projected area, shape

Sep 1, 2012

Coal-derived flue gases contain CO2/SO2 and these contaminants preferably have to be captured by cheap sorbents. This remediation approach is from the standpoint of addressing issues such as global warming, acid rain and development of Advanced Power Generation Systems and to realize the economic gain as well. Conventional and existing dry scrubbing technologies use regenerable sorbents which are pollutant specific and require expensive stabilizers in order to attain versatility. This paper discusses the use a novel class of sorbents prepared from the heavy metal contaminated Berkeley Pit water (Butte, Montana) by a proprietary process developed at The University of Nevada, Reno. These sorbents are activated mixed spinel ferrite (MxFe,_X04)' Preliminary experimental results show that the sorbents have good desulfurization and CO2 decomposition capacities. The decomposition effectiveness of these mixed spinel ferrites was studied at 300°C and compared against the synthetic magnetite obtained from ferrous sulfate solution in our laboratory. The results indicated that the mixed spinel ferrite had good affinity for the adsorption and decomposition. The CO2 decomposition data of both sorbents fitted the first order reaction kinetics. Even though the surface area of the magnetite was higher than that of mixed spinel ferrite, the CO2 decomposition rate of the mixed spinel ferrite was estimated to be 2.5 times higher than that of magnetite under identical conditions. The carbon analysis deposited on the sample indicated that the CO2 was 100% decomposed into carbon and other carbon! hydrogen compounds by the mixed spinel ferrite whereas the conversion was 43% by the magnetite. In terms of specific adsorption of carbon, ferrite was 3-5 times more efficient than magnetite.

Jan 1, 1996

By Soheil Bahrampour

Development of measurement while drilling (MWD) systems for ground control applications in mining applications has recently been an active research topic. The main goal is to utilize the drilling information for characterizing the ground condition. Such characterization is the key to the accurate and efficient mapping of hazards and proper planning of ground support. However, most of the existing drilling units and measurement while drilling systems are mainly developed for joints and voids detection, and much less research is done to estimate rock strength. This paper focuses on rock classification based on estimated strength from the drilling data. For this purpose, data from J.H. Fletcher roof bolters instrumented with the vibration and acoustic sensors as well as torque, thrust, penetration rate, RPM and position signals is used. All the available data was utilized for rock classification using pattern recognition algorithms. The algorithms were developed based on data from drilling, and into three different rock types. The classification is performed using a simple feature extraction algorithm with a well-known pattern recognition algorithm. The results demonstrate the suitability of the proposed algorithms in identifying the rock types based on their strength properties, which can be adopted in measurement while drilling systems.

Jan 1, 2014

By Ruddle R. W.

An outline account is given of the smelting of copper and the chemistry of the process. A table provides compositions of the more important minerals from which copper is won by smelting. Roasting is discussed as is smelting using reverberatory furnaces, blast furnaces and flash smelting. A brief discussion of converting covers the upright (Great Falls) converter and the horizontal (Peirce-Smith) converter.

Jan 1, 1953

By D. C. Fraser, W. J. Scott

"Airborne electromagnetic surveys were flown during 1965 in the Moose River area of Ontario. The systems used were INPUT Mark II and the Canadian Aero Otter. Anomalies indicated by both systems were located on the ground with vertical-loop EM. Two such anomalies were drilled, with no explanation being found in the bedrock geology. Subsequent seismic, resistivity and gravity surveys indicated that the sources of these anomalies lay in the overburden. Current work in the similar geological environment of the Winisk River area has shown that comparable AEM anomalies can still be misleading. The lesson to be, learned from these experiences is that additional geophysical work can help to resolve doubtful cases before drilling decisions are made."

Jan 1, 1973