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By Ehlert G, Steinlechner E

The paper describes a new process for filtration which combines the continuous operation of conventional vacuum filters with the low final moisture contents hitherto only achievable with plate and frame presses. The increasingly high portion of fine particles causes several problems in the filtration of copper concentrates. One drawback is that remarkable quantities of liquid are attached to the very fine particles because of their specific surface area. Furthermore, fine particles also reduce the size of the capillaries in the filter cake, thus increasing the critical pressure which any filtration system has to exceed to achieve the desired final cake moisture. The maximum filtration pressure of conventional vacuum filters is limited by nature itself and by practical aspects to approximately 0.75 bar. The hyperbaric filter combines the continuous operating principle with an increase in filtration pressure of up to 6 bar simply by placing the entire disc or drum filter inside a pressure vessel. The major machine components and process features are explained in the details of the paper. After extensive research and field testing, 23 ANDRITZ hyperbaric filters, with a total filtration area of 1968 m2 have now been sold. Seventeen of these units (1440 m2) are in commercial use and more units are, on order. Performance data on copper concentrates from plants in Australia, South America, Poland, Africa and North America are outlined in detail. Compared to vacuum filters, generally hyperbaric filters will reduce the final cake moisture of concentrates with 75 per cent

Jan 1, 1993

By Kubo H, Ninomiya R, Ojiro T, Sato T

New high-strength Zn alloys for moulds are demanded from the automobile and electric industries in Japan, because the s rength of Zn moulds is still not high enough for the mass production. There are two approaches to improve the strength of Zn alloys. One is to increase the Al content. ZA alloys (ZA-8, ZA-12, ZA-27) were developed through this approach. The other is to increase the Cu content. But it is known that an increase in Cu generally depresses the castability of Zn alloys, so that the alloys with increased Cu have been rarely studied until now. In this study a reconciliation between the strengthening and the castability of Zn alloys by enriching both with Al and Cu has been attempted. Accordingly we have studied on the Zn alloys containing 4 to 25 mass per cent Al and to 24 mass per cent Cu have been studied. Their fluidity, which primarily corresponds to the castability of the alloy, were measured first and 19 alloys were selected based upon their fluidities and casting temperatures. Mainly the mechanical properties of all 19 alloys were tested and some were found to be excellent in both strength and castability. Z1009 (Zn-IOAI-9Cu-0.02Mg alloy) cast in a sand mould has the tensile strength of 360 MPa while ZAS (Zn-4AI-3Cu-0.04Mg alloy), which is the most popular alloy for moulds, is 215 MPa. Z2520 (Zn-25AI-20Cu-0.02Mg alloy) cast in a sand mould has a Vickers hardness of 178, compared to 107 for ZAS and 104 for ZA-27 (Zn-27AI-2Cu-0.02Mg). Furthermore the castability of Z1009 is as good as that of ZAS. The underside shrinkage occuring in casting ZA-27 is restrained in Z2520.

Jan 1, 1993

By Wilson R. G

The Bulli and Wongawilli Seams, the two principal sources of coking coal for the Port KKembla steelworks of Australian Iron and Steel Pty. Ltd., vary in rank and in type over the Southern and -South Western Coalfields. The Bulli Seam, ranging widely in type, produces coke varying from weak to strong. The Wongawilli Seam, more consistent in type, produces coke of more consistent strength, but considerably less strong than that from the best Bulli Seam coal. Plans of seam variation show the regional trends in rank and type for each sear. The strongest coke is derived from coal containing between 45 and 55 per cent vitrinite, m.m.f. This is obtainable from the Bulli Sean in a zone embracing Bulli and Appin Colleries.

Jan 1, 1969

The nickel operations at Kambalda consist of mining thin massive to disseminated Ni sulphide orebodies from 10 individual mines of variable grade.Daily sampling involves visual estimation of the grade of working faces based on geological parameters. This system of grade estimation is used as a guide for daily grade control only.Nickel metal allocation is based on an external sampling system. As all ore sources are blended at the primary crusher, only one calculated mill head grade is available. Therefore all sources are sampled prior to crushing. This system historically consisted of mechanically grab sampling ore from trucks as they passed over a weighbridge on arrival at the concentrator. Currently the system involves diverting one out of every ten trucks to its mine sample stockpile, which is crushed through the primary, secondary and tertiary crushing system fortnightly. The individual mine grades are re-combined to create a total sample grade. This is reconciled against the calculated mill head grade. The reconciliation factor is applied uniformly to all individual mine sample grades to calculate mill reconciled mine grades.

Jan 1, 1990

The extinction of zinc from steelmaking dusts has been studied with a laboratory scale reduction-vapour deposition (RVD) process in the absolute pressure and temperature ranges of 13 - 1300 Pa and 1333 - 1513 K respectively. This process consists of pre-reduction of iron oxide by carbonaceous agent, carbothermic reduction of zinc oxide under reduced pressure to produce zinc deposits and subsequent re-evaporation of the deposits to liquedify the zinc. In the RVD, the gas mixture of Zn and CO quenched from the hot zone is separated into Zn deposit and CO which is transferred to the pumping system. The Zn are a layer of fine metallic zinc powders accumulated on the cold wall and removed to the vacuum distillation chamber. The experimental works have been carried out according to the following items: carbothennic reduction of zinc oxide under vacuum, carbothermic reduction o zinc ferrite under vacuum, and 3. distillation of the Zn deposits. It has been concluded from these experimental results that the recovery of metallic zinc from the EAF dusts is successful by this process, and a new concept for a practical zinc winning process has been proposed.

Jan 1, 1993

By Knight J. L, Baker G

The Wonthaggi coalfield is in South Gippsland, about 90 miles southeast of Melbourne. It is situated on the down-faulted block of the South Gippsland highlands that lies south of the Kongwak fault, between the Powlett River and the sea (Fig. 1). The coal, which is of Jurassic age, occurs in two small, and intensely faulted, limnic basins, that lie on either side of a concealed ridge of Silurian sediments. The coal was first found as thin seams outc1'opping in the cliffs at Cape Paterson, but the seams that are worked at Wonthaggi are concealed beneath a veneer of Cainozoic sands that covers the Jurassic strata, and were found by boring.The c9al seams are worked by the State Coal Mine, which was opened in 1909 to ensure a supply of coal for the Victorian railways, following a prolonged strike in the Newcastle field of New South Wales. The total production from 1910 to June, 1943, amounts to 13,918,800 long tons of coal. The coal seams are faulted to a degree unknown in most coal...

Jan 1, 1944

By G de Jong, W Sunyoto, M Cloos

"An EXTENDED ABSTRACT is available for download. A full-length paper was not prepared for this presentation. The Ertsberg mining district is a 100 km2 area in the highlands of Papua, Indonesia. The district hosts mineralised and barren, outcropping and hidden porphyry and equigranular intrusions. There are at least six major (100+ m wide) porphyry intrusions identified from surface and underground mapping and drill cores. These are the Grasberg Igneous Complex (GIC), Karume porphyry, Lembah Tembaga porphyry, Ertsberg Stockwork Zone porphyry, Kay intrusion and the Wanagon intrusion. Recent deep drilling adjacent to the GIC identified a new hidden porphyry at depth, the Gajah Tidur (Sleeping Elephant), which extends south-west beneath the Kucing Liar skarn. Other named small porphyry dykes and plugs in the district include the West Grasberg, North Grasberg, Idenberg, South East and Zaagkam intrusions. The largest equigranular intrusion is the multiphase Ertsberg diorite.Igneous activities occurred in a relatively short span (<1 million years) from about 3.4 Ma to 2.7 Ma ago, based on U-Pb zircon dating. The various intrusions in the district related to ore mineralisation are high K and appear to have been derived from the same parental chamber, based on similar whole rock rare earth element patterns. Radiogenic Nd- and Sr-isotopic variations indicate that there were multiple recharge events into the parental chamber.The larger intrusions and all economic mineralisation occur in a 4 km wide zone that parallels the N60W-trending axis of the Yellow Valley Syncline (YVS), one of the large folds generated during collisional tectonism. Intrusion pathways at ~3 Ma were localised into dilatational areas in a late and/or post-collisional NW-trending, left-lateral strike-slip zone with Riedel shear offsets between the major fault zones. An early phase of lower K magmatism produced small intrusions in the south-west limb of the YVS.CITATION:de Jong, G, Sunyoto, W and Cloos, M, 2015. Composition, lithochemistry and radiogenic isotopes of porphyritic and equigranular intrusions in the Ertsberg mining district, Papua, Indonesia, in Proceedings PACRIM 2015 Congress, pp 347–356 (The Australasian Institute of Mining and Metallurgy: Melbourne)."

Mar 18, 2015

By Okabe K

Development in the theory and practice of hearth drainage is reviewed. Difficulties in the hearth drainage were re- newed during late sixties and early seventies when the size of a blast furnace and the top pressure were increased to result in the increase in tapping rate. Hearth drainage was improved first by in- creased number of tapping and then decreased tapping rate as it was predicted by theoretical studies. State of the coke bed in the hearth, e.g., 'floating' or 'sitting-on' the hearth bottom, is discussed in relation with influential factors on it and its influence on the furnace operation. The 'sitting-on' coke bed is to be aimed at for the consistent furnace working and for the lower rate of erosion of the hearth refractory. As the continuous tapping became standard prac- tice in large blast furnaces, the interest in the basic research renewed. Prospect of the further research including mathematical modelling of the hearth drainage is discussed.

Jan 1, 1981

By Neill A. O, Worth I, O&apos

The formation of Kalgoorlie Consolidated Gold \lincs 1't% Ltd hati pla,xd all the major the gold producing areas adjacent to the city of Kalgoorlie/Boulder under one management, enabling the development of the 'Super Pit'. This has facilitated the economic optimisation of the resource. Optimisation has been achieved by the timely collection and presentation of data and the use of these data to reduce costs and improve planning procedures.In particular the following issues have been addressed:ò the reduction of the impact of the mining activity on the adjacent urban population centre,ò implementation of safety procedures for mining through underground voids,ò the determination of the optimum bench height and mining method for ore production benches and blast design. This system is fundamentally based on maintaining a high degree of selectivity while achieving a balance of relatively low unit operating costs,ò assessment of the comparable benefits of contractor versus owner operated earth moving equipment, andò the development of effective ore body models, production reconciliation and the long term mine planning procedures to facilitate effective strategic planning.

Jan 1, 1993

By de Vries D, Wilson EG, Henderson GAM, Carter EK

Canberra is a planned city in which the natural environment, rather than existing development and land tenure, has until recent times at least, imposed the major constraints to development. Even redevelopment poses fewer problems than for most cities. Geological conditions have, therefore, played a significant role in determining its shape and layout. The Canberra experience has relevance for major new mining and engineering projects. The role of engineering geologists and geophysicists in Canberra's development is described, and the problems arising from the geological environment are illustrated by several case histories. Four aspects are addressed: pre-development urban geology; major engineering projects; resources evaluation, including groundwater; and post-development problem-solving. The Australian Capital Territory lies within the Palaeozoic Lachlan Fold Belt. Within the ACT the belt is composed of folded and faulted metasiltstones, metasandstones and acid volcanics, intruded by a major granitic pluton. Some limestone lenses occur. The region has been part of a land mass since Late Devonian times and landscape evolution has been very complex. Geological features of special geotechnical significance include deep but variable weathering, with slight to moderate weathering along faults to at least 70 metres depth in places, and consequential foundation problems; close jointing; weathered limestone lenses with solution cavities containing clay and water; confined aquifers containing artesian water in scree deposits flanking hills; the presence of pyrite; and poor quality and low volumes of groundwater.

Jan 1, 1986

By P Dare-Bryan

Many mines have an interest in improving fragmentation at their sublevel caving operations in order to produce better ore recovery, lower dilution and less overbreak. The primary requirement for the extraction phase is to understand and optimise the flow of the fragmented rock in the rings including interactions with the caved material. Rock fragment formation is critically controlled by the blasting phase and can potentially be improved by optimising the dynamic energy distribution throughout the ring through the crafting of explosive charging, priming position and initiation timing. The modelling of fragmentation and damage due to explosive loading of complete rings is inherently and irrevocably a three dimensional problem that is difficult to address. We have therefore initially utilised an analytical code to predict vector peak particle velocities and energies that are restricted to the plane of a ring. Dynamic energy distributions based on common timing and priming practice have been compared with other possibilities using conventional pyrotechnic detonators as well as initiation designs based on accurate electronic detonators. The energy distribution can be quite subtly tailored to increase energy in appropriate regions or to decrease energy in the brow region for example to potentially reduce instability and the probability of misfires. We have also recently developed the capability to efficiently model particle flow using four-sided polygonal elements. Despite the 2D limitations of such a model this results in more realistic fragment interaction and stacking than can be achieved using conventional rigid circular elements. Modelling of a typical sublevel caving ring utilising these elements activated by the correct dynamics offers considerable potential for understanding the influence of the blasting energetics and timing on the complex flow and extraction process.

Jan 1, 2005

By P Carrasco, E Me, M Campos, J Tapia

Correct sampling practices are of vital importance to the mining industry; key decisions for the business are made on the basis of samples in all the value chain. Geology plays a relevant role in pre- and post-investment stages. Actually the understanding of natural variability is essential for geological modelling, geometallurgical modelling, mine planning, grade and process control. Improper sampling practices obstruct this objective introducing irrelevant variability components, which can cause monumental economic losses. A good approach to accomplish this understanding is the application of heterogeneity and IngamellsÆs tests, which are useful tools to quantify the variability of a certain well-delimited geological unit at different comminution scales. The application of heterogeneity test can help minimise Pierre GyÆs fundamental sampling error and to study the impact of other sampling errors. IngamellÆs test allows us to define the correct mass of sample for chemical analysis. This paper presents the results of several heterogeneity and IngamellsÆs tests done in Chilean porphyry copper deposits that belong to CODELCO Chile (Chuquicamata, Mina Sur, Radomiro Tomic, El Salvador, Andina and Teniente), in different geological units (endogenous oxides, exotic oxides, supergene sulfides and hypogene sulfides) and for several elements (Cut, Cus, Mo and As). These tests, considering the natural variability, have helped us develop accurate sampling protocols to minimise the fundamental error to acceptable levels. A major contribution of these tests (more than 30) is the generation of secure sampling protocols using the highest sampling constant obtained in the tests, for new porphyry copper deposits that donÆt have information given by heterogeneity and IngamellsÆs tests.

Jan 1, 2005

Mssissippi Valley-type (MVT) and sedimentary-exhalative (SEDEX) zinc-lead deposits represent about half to three-quarters of the world's production and reserves of lead and zinc. The two deposit-types have traditionally been regarded as separate entities in terms of genesis largely because they possess very different morphologies, resulting from the epigenetic nature of MVT deposits and the syngenetic origin of SEDEX deposits. Similarities in regional setting, metal ratios, size and grade, lead and sulphur isotopes, and source(s) of fluids and metals in the two deposit-types, however, suggest that they could be products of similar genetic processes. The physical properties of MVT ore fluids suggest that certain types of SEDEX deposits could have been formed from fluids possessing similar salinities and temperatures. The hypothesis is further strengthened by the facts that: 1. in several cases MVT and SEDEX mineralisation occurs in the same region, and 2. recent advances in establishing the timing of MVT mineralisation has revealed that some MVT deposits are contemporaneous with nearby SEDEX deposits. If MVT and SEDEX zinc-lead deposits do indeed share a common ultimate derivation from fluids that emanated from sedimentary basins, then the presence of one deposit-type in a region could be used to infer the possible presence of undetected deposits of the other type. Furthermore, knowledge of the mineralisation age of one type will constrain the exploration target host rocks of the other type. A genetic relationship between MVT and SEDEX mineralisation may also explain why certain individual deposits, such as several in Ireland and eastern Canada, appear to be 'hybrids' and possess geological attributes of both end-member types.

Jan 1, 1993

By J Manuel, L Lu

Increasing bed depth is one of the main options sinter plants consider to increase production, since it is an incremental improvement and less expensive compared with a new plant. To maximise the benefits of increased bed depth, correct blend design and plant operation is critical. This paper discusses test work conducted to show the effects of ore type and bed depth on sintering performance and the adjustments required in both fuel rate and lime addition depending on ore type. The differences in sinter plug macro and microstructure were also examined to show the effect of bed depth on ore assimilation and matrix formation. Finally, the benefits of blending ores to achieve the best sintering performance as bed depth increases is discussed.

Jan 1, 2007

IT is intended in this paper to present in broad outline to the members of the Institute a short account of the conditions and operations that constitute what is, variously known as Subterranean Warfare, Military Mining, or Tunnelling. Realizing ,the magnitude of the operations, and the varied and minute details met with in them on,the Western Front, it is the writer's intention to confine these notes to operations carried out by the First Australian Tunnelling Company. In so doing there is no wish to detract from the very fine records of the Second and Third companies it is to be hoped that members of the Institute (or others) who were with these companies will write accounts of their doings-the former in the water-logged areas to the south of Armentieres, and later in the sand-dunes at Lombardzee, and the latter in the chalk area of the Lens coal...

Jan 1, 1920

By Brett J. R

Some recent and current research and development projects relating to strip type open cut coal mining are reviewed. The projects include a dragline-hopper-truck mining system, an overburden slusher system, improvement of dragline operations, continuous excavation and conveying of overburden materials, and a steep angle coal conveying system. Most of these projects offer prospects for reducing costs in deep strip mining operations, but only the overburden slusher project has the potential for large cost reductions. A project on highwall mining of coal has demonstrated that this coal mining system is viable and capable of achieving high productivity rates. Production highwall mining operations are now starting to become established in Australia.

Jan 1, 1991

By Morris B. J

Soil air samples taken from the top one metre of the soil profile, were measured for C02 and 02 using portable field analysers at a number of sites of known sulphide mineralisation in South Australia. Carbon dioxide anomalies were detected over actively oxidising sulphides during autumn and winter following recent rainfall. Anomalies were not detected where no oxidation was occurring, where seasonal conditions had been very dry, or where the sulphur content of the ore was low (

Jan 1, 1993

By Stewart R, Manson RA, Haig DW, Perembo RCB, Kruman B

Since the advent of plate tectonic modelling, the Ramu-Markham valley has been thought the site of a classical island-arc/conti- nent collision zone. In this interpretation the units south of the Markham Valley are held to be island are / micrcontinental mate- rial accreted to Australia and those north of the valley are thought to represent a separate Finisterre island-arc terrane. Recent remapping by the Geological Survey of Papua New Guinea shows: (1) there is no terrane boundary along the Ramu-Markham valley (2) the Finisterre Volcanics are probably part of either a fore-arc sequence or oceanic plateau obducted onto a microcontinent/ volcanic-arc composite terrane, accreted to the continental Australian plate. A new tectonic model is proposed for northern PNG and involves: (I) Eocene to Late Oligocene subduction below a microcontinent remote from Australia to produce the Sepik are and related intrusives, the Finisterre Volcanics (fore-arc or possible oce- anic plateau), together with the Alife blueschist. (2) obduction of the Sepik arc in Late Oligocene-Early Miocene times over the advancing Australian plate. This resulted in crustal melting, some of the products of which are the Mid- dle to Late Miocene Akuna and Bismarck intrusive complexes of the Maramuni arc. (3) obduction of the Finisterre Volcanics began in Early Pliocene times and continues today. (4) post-Middle Miocene mineralisation is the result of melting after obduction of the Sepik microcontinent.

Jan 1, 1997

By Johnson RW, Rogerson R

New perceptions of the nature of volcanic hazards on Bougainville Island have resulted from a recent remapping of the geology of the island. Ignimbrites and calderas have been identified at six Quaternary centres (Emperor Range, Tore, Kunua, Billy Mitchell, Loloru, and Laluai), and large-scale explosive activity now must be identified as a significant volcanic hazard on the island. Billy Mitchell and Loloru volcanoes are identified as the most likely sites of future, major, explosive activity. Billy Mitchell was recognised formerly as an extinct volcano, but is now known to have produced major eruptions 370 and 918 years BP. Five ignimbrite units recognised at Loloru range in age from about 12 700 to 3200 years BP. Bagana is an active volcano in central Bougainville, but its explosive activity is relatively minor and does not significantly affect areas beyond the uninhabited area of the volcano itself. Balbi is the largest volcano on Bougainville and has an extensive geothermal area at its summit. It was thought to have been in eruption last in the early nineteenth century. However, 370 and 940 year BP plinian ashfalls from Billy Mitchell cover the central area of Balbi, so the latest significant activity from Balbi may have been at least 1000 years ago.

Jan 1, 1990

By Budden J. R, Rhodes M. K

Bacterial oxidation technology was successfully applied in a mine site pilot plant for the treatment of refractory gold concentrates. The bacterial culture was proven capable of selectively breaking down the refractory sulphide minerals to release the gold. Gold extractions greater than 90 per cent were possible when oxidised concentrate was leached with cyanide solution. The pilot plant was designed using data scaled up from laboratory testing and sized for transport by standard vehicles. The bacterial culture used to break down the refractory gold-bearing mineral was a natural mixed culture able to withstand temperatures up to 55¦C, thus making the technology particularly suitable for use in Australian and in some North American gold mining regions. The pilot plant was operated at the mine site over a six month period. Performance of the bacterial oxidation technology under site conditions was as predicted from the laboratory testing. It was demonstrated that the culture was robust under normal site condi- tions and that the culture could withstand wide variations in the feed and the operating conditions, while still achieving satisfactory oxidation levels. The technology was able to be utilised by site operators and supervisors with minimum intervention. Design data for a commercial facility was collected for a number of different concentrate samples and a feasibility study completed. Estimated capital and operating cost have been obtained.

Jan 1, 1991