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By Jack R. Nawrot, R. E. Lounsbury

Preservation and replacement of wetland habitat has become a National priority. Lands affected by mining can provide an excellent opportunity to develop wetlands where none currently exist. This proposed end use for land can require converting quality farm land from its pre-mining farming capability. Where such conversion is necessary, environmental regulatory authorities in lllinois have come to view wetlands among the preferred restoration alternatives. Research and large scale demonstration projects conducted by the Cooperative Wildlife Research Laboratory at Southern lllinois University at Carbondale have shown that coal slurry ponds can be reclaimed to wetlands. Key to successful wetland establishment is recognizing distinct zones in the slurry surface to be vegetated and treating these zones with appropriate soil amendments and plants.

Jan 1, 1991

By D. Marinakis

Gas hydrates (GH) are crystalline compounds consisting of a water molecule lattice, in the cages of which suitably sized molecules, such as methane or other light hydrocarbons, are confined. Although this solid phase looks similar to common ice, it contains substantial amounts of natural gas. The necessary conditions for natural gas hydrate formation exist in some deep-sea marine environments and in permafrost regions. Despite the extensive research, which has been conducted in the fields of exploration and exploitation of natural gas hydrate deposits over the last decades, there is still great uncertainty over the estimated amount of hydrates that these reserves bear. The present work examines some key features of sediments which affect their capacity to host gas hydrates. The hydrate content of a natural hydrate formation is correlated qualitatively with factors such as temperature, effective porosity, mineralogical composition, bio-surfactants, pore pressure and compaction pressure.

Jan 1, 2006

By M. H. Foroughi

This paper discusses the effects of seam inclination and lateral stresses on the stress distribution in pillars in inclined coal seams. The average pillar stress is a function of the overburden weight, the mine depth, the effective extraction ratio and the angle of seam inclination. Normal and shear stresses in the pillar are computed by numerical modeling. In medium dipping seams, leaving a pillar with its axis normal to the stratification causes a shearing stress concentration in the top and bottom corners of the pillar. This results in the pillar possibly becoming less stable in comparison to pillars in horizontal coal seams. Therefore, to reduce the stresses, it may be necessary to leave the pillar at an angle of b deviated from the normal axis to stratification. A mathematically approximate formula for determining b is proposed, and the results are confirmed by numerical modeling.

Jan 1, 1998

By B. D. Shah, H. S. Soto

Lack of selectivity in mixed mineral flocculation can be attributed to one or more of the following factors: dissolved ion interference, hetero- coagulation, mechanical entrapment in flocs, and entrainment of fines between flocs. In a study of the apatite-dolomite system, it was determined that dissolved ions do not have a significant effect on selectivity. Heterocoagulation was minimized by choosing proper process conditions and addition of a dispersant. Mechanical entrapment was proved to be insignificant and efforts were made to reduce entrainment by choosing an appropriate method of separation of flocs from fines. A new factor termed "polymer induced entrapment," which occurs due to limited affinity of the polymer to the mineral that is not flocculated, is postulated to be the cause for the loss of selectivity.

Jan 1, 1988

By G. T. Adel

Hindered-bed separators are often used in the minerals processing industry to classify particles according to size and density. A new technology, known as the CrossFlow, was recently developed to overcome some of the limitations associated with hydraulic separators. The innovative feature of this unit is a novel feed presentation system that improves separation efficiency and capacity. In the present work, a detailed process engineering evaluation was conducted to determine the basis for the improved performance of this unit. The evaluation included controlled separation tests using well-characterized feeds, particle and liquid tracer experiments, and mathematical modeling studies. Data obtained from this work show that the new separator is capable of maintaining good separation efficiencies at higher solid feed rates than traditional designs due to improved hydrodynamics in the separation zone. This paper reviews the operating principle of the CrossFlow separator, discusses the results of the tracer experiments and modeling studies, and presents test data obtained from recent laboratory and plant trials.

Jan 1, 2001

By David M. Miller, Pramod C. Thakur, Larry D. Taylor

The most common technique used to suppress respirable coal dust in air is that of spraying with fine water particles. The water droplets are typically much larger than respirable dust particles and they collect dust particles mainly by interception. Dust collection efficiencies can be improved by reducing the droplet size and in- creasing the droplet velocity. This is typically done by reducing the surface tension of water and increasing the water pressure. Dust collection efficiency can be further improved by in- creasing the electrical attraction between the water and dust particles through electrostatic charging. A technique developed by Conoco accomplishes both surface tension reduction and electrostatic charging by discharging weak solutions of surfactants in water at high pressures, 13.8 to 27.6 MPa (2000 to 4000 psi) in an intrinsically safe manner. The paper de- scribes the process and presents related dust suppression data.

Jan 1, 1986

By Joseph Renk, David Akers, Glenn Shirey

Each year, US coal cleaning plants landfill or impound millions of tons of high-quality, fine-sized coal. This coal is not only difficult and expensive to capture during cleaning, but, if captured, can pose serious materials handling problems. The GranuFlow. Technology was developed and patented by the U.S. Department of Energy (DOE) to address these problems. GranuFlow involves the addition of a coal binding agent such as an asphalt or heavy oil emulsion to coal to reduce moisture, dusting, and freezing and to improve the flow properties of the coal in bins and chutes (1, 2, and 3). When the emulsion is added before mechanical dewatering, the binding agent causes the formation of fine-sized coal agglomerates that dewater better than untreated coal. In addition, the binding agent increases the capture of ultra-fine coal in screen-bowl centrifuges. Previous work by DOE has also demonstrated that such treatment results in a significant reduction in dustiness and a reduced potential to freeze. To address concerns about the handling and combustion characteristics of GranuFlow treated coal, DOE performed a pilot-scale pulverization and combustion test (4). No problems were encountered during pulverization or combustion, and use of this fuel in a p.c. boiler was found to be feasible from a technical perspective. CQ Inc. has an exclusive license from DOE to market this technology and is currently performing a series of commercial demonstrations to determine if GranuFlow is both technically and economically viable.

Jan 1, 2005

By G. Olson, T. Mudder, T. Clark

An evaluation was made of an innovative chemical approach for controlling the biotic portion of sulfide oxidation of tailing and waste rock using thiocyanate. This lipophilic anion is selectively toxic toward acidophilic bacteria, including those that oxidize metal sulfides. Sulfidic materials from precious metal and base metal mining operations were treated with thiocyanate solutions and subjected to accelerated laboratory weathering at 1 to 50 kg scale in humidity cells, trays, and columns. Initial field trials were conducted at 13.6 t and 100 t scale. Thiocyanate at relatively low concentrations reduced ARD from 50% to over 99%, depending on the sample and specific ARD parameter measured. Test work also was done with phosphate as an agent to coat reactive sulfides, further reducing their oxidation by biological and chemical reactions. The combination of phosphate and thiocyanate treatment is the basis for a potentially comprehensive approach to ARD prevention and control. Additional research and pilot testing are underway.

Jan 1, 2004

By Robert L. Bates

United States production of the industrial minerals, ahead of that of the metals since 1946, has shown a steady and rapid growth. By 1963, their value was more than twice that of the metals. Yet papers on the metallic ores continue to dominate the meetings of the Society of Economic Geologists and constitute nearly nine-tenths of the lead papers in Economic Geology. Most of the geological communication that does take place concerning the industrial minerals deals with high-value special-purpose minerals, which are comparable to the metallic ores in geologic complexity. The large-bulk rock products, which are growing fastest in production value, are characterized by relatively simple geology and by thousands of small producing firms, many of which do little or no geological work. The need for geological advice by this very large segment of the industry is bound to increase. In the meantime, a plea is made for more geological communication among those concerned with the industrial minerals of all varieties.

Jan 1, 1966

At present, increasing focus of public perception is placed on the environmental and social benefits, risks and impacts of metals and metal-bearing products. To address these issues, the concept of product stewardship has recently been introduced into the political debate. In this paper, results from a survey of existing environmental and social reporting practice in the copper mining, smelting, refining and fabricating industry are presented. In this context, particular emphasis is placed on the reporting practice regarding products and product performance over the life cycle. In a few companies there has recently been a shift towards adopting product stewardship principles and putting them into action. As part of an ongoing exercise within the Non-Ferrous Consultative Forum on Sustainable Development sponsored by the International Copper Study Group (ICSG) key issues of interest to the non-ferrous metals sector are being addressed. The Forum, for example, has developed a series of principles, criteria and indicators that could form the basis for a voluntary, industry-lead product stewardship scheme. Current achievements and way forward of this product stewardship initiative will be presented.

Jan 1, 2003

By S. P. Banerjee

By international standards, Indian coal seams are not very gassy. In some of the major coalfields such as Singareni, Wardha, Pench, Chirimiri, Rewa and Talcher Coalfields practically no methane is emitted from the coal seams. Even in the coalfields of Ranigang, Jharia, Bokaro and Karanpura, all of which are situated in the basin of the Damodar river, only a few mines are faced with excessive gas emission problems. But the number of such mines is increasing as deeper reserves are being worked and already the exploitation of some of the best quality coal reserves in the country is held up pending measures for control of methane emission in these mines. Even in mines having no previous history of gas emission, methane has been met near dykes and faults. This was dramatically revealed by an explosion in Dhori colliery in 1965 wherein 268 persons got killed. Until that time, Dhori colliery was considered as a non-gassy mine but on that fateful day gas came to the workings through a freshly exposed fault plane. Similar incidences of ignition of firedamp in so-called non-gassy mines have also occured in the past, for example, in Chapui Khas and Samla Dalurband collieries, but the casualty figures were not as high. After the Dhori explosion, all Indian coal seams have been declared to be gassy, whether presence of methane is detected in the workings or not.

Jan 1, 1980

By D. G. Millette, A. J. S. (Sam) Spearing

The design of a cost effective backfill system involves many aspects and various inputs from different engineering disciplines. Backfilling is a very significant mining cost and efforts need to be made in the design stage to maximise efficiency and flexibility whilst minimising costs. The aspects that need to be considered include the following: Required fill performance underground Peak and average fill tonnage requirements Backfill scheduling in the mining cycle Material selection, testing and preliminary costing Plant design and storage needs Infrastructure requirements Implications on surface waste/tailings disposal and costs Total backfill costs In order to produce a cost effective and efficient backfill operation, a multi-disciplinary project team is required that should include the following skills and functions: Mine Planning Rock Engineering Metallurgy Mechanical Engineering Environmental Health and Safety Tailings Disposal/Waste Management This paper discusses the above and indicates important aspects that should be considered.

Jan 1, 2001

By R. G. L. McCready, G. Dr. Heinrich, V. I. Lakshmanan

The objective of this study was to prove repeat loading capacities of physically stabilized fungal biomass from Penicillium sp. for the removal and recovery of uranium from mine water (Denison Mines). The testwork was carried out on a bench scale in small columns and proved that it is possible to stabilize the biomass in an inorganic compound. A lifetime of 10 loading-eluting cycles of the stabilizer biomass product was obtained by additional pretreatment. Sodium carbonate proved to be an effective elution medium. Loading and elution can be controlled by the pH values of the column. The effective loading capacity until the breakthrough point is approximately 70 % of the overall loading capacity. The loading capacities of the stabilizer biomass product are comparable to that of the original biomass. Uranium recoveries of 90 to 99 % were achieved during the loading and eluting under optimized conditions. Depending on the used biomass the described process might be applicable to remove uranium or other dissolved heavy or rare metals from effluents.

Jan 1, 1989

By Kadri Dagdelen, M. Waqar Asad

Cement production involves the processing of raw materials that contain - Si02, A1203, Fe203, CaO, MgO, LOI (loss of ignition), S03, K20, Na2O, Ti02, P2055 and Cl- to produce the synthetic mineral mixture called "clinker". The use of other additives - sandstone, flyash, iron ore, and clay - is also mandatory in order to achieve the optimum blending requirements of cement. However, the use of these additives needs to be minimized due to their significantly higher costs ($/Ton). This paper presents a mixed integer programming (MIP)-based optimum quarry scheduling algorithm, which is used to generate quarry plans, satisfying geometric and production capacity constraints while providing minimum cost/optimum blend of raw materials mix to a cement plant. The benefits of this new methodology are demonstrated on a case study.

Jan 1, 2002

By Edward J. Miller

Explosions and fires are without a doubt two of the most feared occurrences in modern underground mines. When they result in loss of life or substantial property damage, they usually gain world-wide media attention and have, on occasion, provided the impetus for legislative action. The very involvement of the Federal Government in mining was the result of a series of explosions which resulted in the loss of hundreds of lives. Fortunately, explosions of this magnitude are rare. Fires and explosions of lesser consequence are, however, more common and their severity may be more a matter of luck than anything else. The publicity which these events receive is usually restricted to the area immediately surrounding the mine and a1 though MSHA and sometimes the state prepare reports of their investigations, the general mining community is quite often aware of the circumstances surrounding these occurrences. This paper will discuss some of these "lesser" explosions which have occurred recently. These explosions have sometimes occurred in sealed or otherwise inaccessible areas of the mine involved, where conventional ignition sources such as electrical power were not present.

Jan 1, 1987

By Charles D. Litton, Ronald S. Conti

This report describes the results of research conducted in the Bureau of Mines Experimental Mine at Lake Lynn Laboratory to determine the effects of air velocity, sensor spacing, and stratification of CO levels on the detection of slowly-developing coal/conveyor belt fires. In general, the time to detect a developing fire is calculated assuming an average CO level that has mixed completely with the ventilated airflow. The data indicate that CO sensors placed near the roof of an entry take advantage of buoyant- induced stratification of combustion products, resulting in earlier detection of developing fires. Even during the low-temperature, smoldering stage of a fire, the combustion products will tend to stratify near the roof, and once flaming occurs, the degree of stratification increases markedly. As one would expect, at higher air velocities, the degree of stratification is less than at lower air velocities, although still significant, especially during the flaming stages of the fire

Jan 1, 1993

By G. L. Finfinger, F. E. McCall, A. A. Campoli, M. D. Zuber

Injecting pressurized water into a coalbed prior to mining reduces mining-generated respirable dust. Because of economic and geological barriers, water infusion for longwall dust control in the United States is now limited to the Pocahontas No. 3 Coalbed in Virginia. Water is pumped into the coalbed through underground boreholes that are drilled horizontally from the headgate toward the tailgate side of retreat longwall panels. This paper theorizes that the barriers to widespread utilization of water infusion for longwall dust control could be overcome by long-duration, low-pressure water infusion through vertical gob-gas boreholes. Currently, 43% of the 72 longwall mines in the United States employ vertical gob-gas boreholes. Computer coalbed-reservoir simulation suggests that one vertical surface borehole could infuse the same longwall panel area as four horizontal boreholes in the current water-infusion system for longwall dust control in the Pocahontas No. 3 Coalbed.

Jan 1, 1997

By S. J. Knoll, D. F. Scott, T. J. Williams

Highly stressed rock in stopes continues to be a primary safety risk for miners in underground mines because it can result in failures of ground that lead to both injuries and death. Spokane Research Laboratory personnel investigated electromagnetic (EM) emissions in a deep under-ground mine in an effort to determine if these emissions could be used as indicators of impending catastrophic ground failure. Results suggest that (1) there is no increase in the number of EM emissions prior to recorded seismic activity, (2) some EM signals are generated during blasting, (3) interference from mine electrical sources mask seismic-generated EM signals, (4) EM emissions do not give enough warning (compared to seismic monitoring) to permit miners to leave a stope, (5) the distance an EM signal can travel in the rock is between 17.7 and 39.6 m (58 and 130 ft), and (6) current data acquisition systems do not differentiate between EM signals generated from seismic activity and random mine electrical noise. These results preclude monitoring EM emissions as precursors of impending catastrophic ground failure.

Jan 1, 2004

By Thomas D. Kaufmann

The 1982 recession set the US mining and metals industries reeling. Will the oncoming recession of 1991 hit as hard? Probably not, thanks to a shallower downturn, a weaker dollar and remarkable lower costs. Effects of the last recession That the 1982 recession was traumatic to the American mining and metals industry is an understatement. Quantities of metals consumed dropped. Metals prices fell despite continuing general inflation. The resulting real gross revenues of producers of each of the major metals plunged, in the trough of 1982, to levels one-fourth to two-thirds of those of the peak of 1979 (Table 1). By contrast, most industries in the United States were not hit anywhere nearly as hard. Real GNP, the aggregate of all production, slipped only 1 % from 1979 to 1982. Metals are most sensitive to the business cycle because of their applications. All metals but gold are raw materials to downstream industries. Raw materials are victims of strong fluctuations. This is because buying industries try to hold high inventories in boom periods when goods are in short supply. They reduce inventory levels in buyers markets when suppliers have idle capacity and raw materials are in ample supply.

Jan 1, 1990

By L. F. Barrett, D. E. Cameron, J. C. Wilson

Exploration by Anaconda Minerals Co. in the Rico area from 1978 through 1983 resulted in dis¬covery of the Silver Creek molybdenum deposit. The drill-indicated resource is 40 Mt (44 million st) of 0.31% Mo, and projections suggest that the deposit may exceed 182 Mt (200 million st). No source intrusion has been intersected by drilling, but its presence is sugested by intramineral silicic alkali-alaskite porphyry dikes observed at the surface and in drill holes. Age dates and fluid inclusion studies indicate that the deposit was formed 5.2 ± 0.2 m.y. ago and that more than 1200 (3937 ft) of cover has since been removed by erosion. The deposit is hosted by Precambrian quartzite and greenstone, and Paleozoic sediments. Three prominent faults intersect in the vicinity of the molybdenum deposit, and one of these, the Last Chance fault, strongly influenced the shape and location of the deposit. The juxtaposition of host rocks across the Last Chance fault reflects significant offset spanning at least three different periods. Wallrock alteration associated with the deposit includes potassic, phyllic, and propylitic zones in noncalcareous rocks and garnet and anhydrite-diopside zones in the carbonates. All +0.2% Mo mineralization is within the potassic and garnet zones. Premineral faults that intersect the deposit contain the only surface molybdenum, tungsten, and fluorine anomalies. Dispersion halos of the indicator elements were defined by drilling in the discovery phase of exploration, and are particularly well-developed in the hanging wall of the Last Chance fault.

Jan 1, 1987