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By Calvin J. Konya

The Woodville Lime and Chemical Company Limestone Quarry is located in Sandusky County, Ohio. Fifty years ago, when quarrying began, it was situated approximately two miles from the town of Woodville. Today new houses border the quarry property within 1,500 feet of one of the working faces. During the past two years, the operation has systematically changed the blasting program to achieve better fragmentation, lower costs, and to maintain good relations with the local property owners. This paper will discuss systematic changes made in the blasting program to increase productivity and reduce costs.

Jan 1, 1977

By Mark S. Stagg, Steven V. Crum

The Bureau of Mines is conducting research to develop methods to control fragmentation and improve productivity in surface mine blasting. As part of this research, PRONT02D, a two-dimensional finite element computer program developed at Sandia National Laboratories, was employed to model the fragmentation produced from RS-50, a single hole, reduced scale bench blast in a massive dolomite. The fragment size distribution obtained from the computer simulation was calculated using a submodel that utilizes the crack density and nominal flaw size values computed by PRONT02D.

Jan 1, 1989

By Michael S. Wieland

The stress waves generated during delay blasting in underground or surface mines not only fracture the surrounding coal, rock, or other strata, but also impact delayed charges remaining in neighboring boreholes. This crossing wave interaction is a ubiquitous fundamental damage mechanism, ultimately responsible for numerous occurrences of misfires and flyrock. The hazards and waste from wave-induced malfunctions are Just the recognized tip of the iceberg. Undetected marginal performance of damaged delay detonators and desensitized charges poses a tremendous unresolved problem, resulting in the reduction of mining profits and the certain retention of unwanted risks.

Jan 1, 1988

By Daniel Moroz

This paper will provide an informative overview of the types of explosives and the various methods employed to control avalanches within the boundaries of major ski resorts.

Jan 1, 1991

By Alan R. Cameron, William Forsyth, Tom H. Kleinel

Because good and bad blasting must be defined in terms of overall mining costs, blast optimization requires combined blasting and costing models. Furthermore, the models must be both accurate and comprehensive. A combined fragmentation and preliminary costing model was developed to investigate alternative blasting strategies.

Jan 1, 1995

By Jim Simpson, John Waller, Scott Stewart

The authors review the evolution of drilling and blasting procedures at this West Virginia surface coal mine where management seeks continually to improve and update the drilling and blasting programs. Today's operations require efficient programs which include quality control to maximize production and minimize the public's sensitivity to the blasting events.

Jan 1, 1992

By Kai Nielsen

Drilling and blasting design results in a fragmentation that will have an important economic influence on all subsequent operations such as loading, transport secondary blasting and primary crushing.

Jan 1, 1987

By Ralph King

Blasting has been completed when the lawyer calls to say that a landowner has filed a suit alleging damages to the roof of his home. Mitigation talks fail to produce an adequate resolution and the case goes to court. The blaster has pictures of the area made after the blasting was done showing the good condition of the roof. However the judge fails to allow the photographs to be entered as evidence and the homeowner wins the case.

Jan 1, 2008

By Michael D. McGill, John L. Turner, Don Sieger, Doyle Newhouse

Since its introduction by Atlas Powder Company in late 1986 as a means of highwall stabilization in surface coal mines (1), applications of the basic AirDek (2) blasting technique have multiplied rapidly.

Jan 1, 1991

By George D. Raitt, Rudy Lyon

Until fairly recently, Down-The-Hole (DTH or DHD) hammer drilling was never really a factor in large scale open pit surface mining. It was a method confined to water well drillers, aggregate quarries and limestone mines where the hole size rarely exceeded 6-1/2" (165 mm). Also it was somewhat limited to the harder rock areas such as the North East and South East United States. The trend in the big mining pits for coal, copper, gold and iron, was for the big rotary drill rigs with lots of muscle in pulldown, bitload and rotary torque.

Jan 1, 1998

By Michael S. Wieland

This report discusses the U.S. Bureau of Mines research regarding the desensitization and malfunction of cap-sensitive explosives deployed in underground coal mines. Delay blasting in underground coal generates severe shock waves and rifting forces that fracture and heave coal. These dynamic interactions can damage other charges still remaining in the delay pattern. The debilitating impacts precipitate degrees of reduced charge performance ranging from misfires to weak detonations or out-of-sequence firings. Damaged charges react poorly, perform less useful work, and/or generate atypical fumes with higher toxicity.

Jan 1, 1993

By Steven V. Crum, Willard E. Pierce

Concern has been raised about the adequacy of current regulatory guidelines designed to protect homes from unwanted blast damage due to low frequency ground vibrations; in particular those with predominant frequencies below 6 Hz. This report summarizes and updates the preliminary results of a continuing Bureau of Mines investigation which will be completed later in 1995. Four structures at four different surface coal mines have been studied by examining their response to ground vibrations created from overburden blasting. House response to ground vibrations with dominant frequencies down to about 3 Hz were recorded. Many of the blasts produced ground vibrations with peak amplitudes above expected crack-producing thresholds. Response motions were compared to those predicted by theoretical single degree of-freedom response models.

Jan 1, 1995

By Thomas C. Rube, T S. Bajpayee

The Bureau of Mines conducted research to determine the safe operating conditions for using recycled (used) lubricating oil from mining equipment as a partial replacement for diesel fuel to make ANFO-type blasting agents. The use of recycled oil (RO) saves energy, reduces oil imports, and reduces mining costs.

Jan 1, 1996

By James Stuart

Explosive components are common in electric power distribution systems. Basically, we use explosives either to open or to close a circuit very quickly, in order to avoid electrical catastrophe. We use explosives in these important applications, because explosive materials are compact, inexpensive, long-lived, powerful, and can be triggered instantly. A lead-alloy fuse will melt when excessive electric current passes through it. A small fuse of this type melts quickly. However, a lead-alloy fuse for high current levels must be larger, and takes longer to melt. Thus, at high current levels, a lead-alloy fuse offers inadequate protection, because electrical catastrophe might happen, before the fuse melts. We need faster-acting, explosive components.

Jan 1, 2009

By S Lukovic, Robert Briton, Calvin J. Konya

Investigators have reported that charges which are decoupled from the borehole wall produce different fragmentation then those which are fully coupled. The difference in effect could be as a result of energy doss during transmission across the air gap or it could be due to the change in detonation characteristics of the explosive as a result of the change in confinement on the charge during detonation. In order to better understand the phenomena of decoupling, a research project was conducted at the United States Bureau of Mines Station, near Pittsburgh, Pennsylvania. It was decided to use shock and bubble energy tests along with simultaneous velocity measurement to determine the mechanics of decoupling and energy transmission. Two explosives were selected for the test, one dynamite and one water gel. Test results indicated that decoupling could both boost the total energy output of the explosive and that further decoupling would drop the energy output.

Jan 1, 1987

By Selwyn Pearton

Pumpable emulsion explosives have been available to surface and underground massive mining operations for decades and through their unique properties offer significant advantages through improved safety, reliability and performance. Despite their advantageous properties, the benefits of pumpable emulsions have been unavailable to narrow reef mining operations due to the void in technology necessary for their successful implementation within the challenging environment. Despite efforts to promote and enhance the safety and performance of bulk emulsions for narrow reef stoping, little research has been undertaken to advance the pump technologies required for their implementation. This has resulted in a gap in knowledge and technology and as a consequence the successful implementation of a pumpable emulsion system has consistently eluded the narrow reef environment.

Jan 1, 2015

By Jeff Wachendorf

Due to the competitive nature of the coal industry we are constantly challenged to reduce costs associated with day to day operations. Every facet of the mining operation is scrutinized for cost reduction and possible efficiency increases. This paper will discuss the pros and cons of two different blasting methods. Buffer blasting has been an institution for many years at Spring Creek Coal and very successful in its application. Cast blasting arrived on a trial basis in 1998 and has produced very encouraging results. This paper will describe the design, drilling, and blasting methods currently used, and a comparison of these two methods.

Jan 1, 2001

By Marlyn G. King, Robert L. Martin

Blasting activities in all four pits at Thunder Basin Coal's Black Thunder Mine are focused on cast blasting. With widths varying from 190 feet to 265 feet and bench heights varying from 90 feet to 175 feet, casting efficiencies vary with different geometry's. For example, the percent cast to final in the 200 foot pit is on the average higher than the 270 foot pit. The powder factors are somewhat higher in the narrower pits, thus increasing the cost of blasting. This leads to a very detailed look at the actual benefit of cast blasting and the associated cost of these benefits.

Jan 1, 1995

By Robert L. Brooks

Blasting liability problems are frequently compounded by a company's inability to effectively communicate with concerned property owners and the lack of adequate complaint documentation. Often, by the time the insurance carrier becomes involved in a blasting claim, the situation has deteriorated to the point that a solution agreeable to both parties is virtually impossible to reach. The insurance carrier, wishing to minimize their lose potential may decide to pay on a somewhat questionable blasting claim rather than be drawn into lengthy civil proceedings that would ultimately end up in front of a jury with little chance for a successful outcome.

Jan 1, 1992

By Syed M. Tariq, Paul N. Worsey

Pre-splitting is now widely used to minimize overbreak and to protect final surface rock excavation profiles in large scale civil construction projects, open pit mining and quarrying. Jointing has been shown to affect the success of pre-splitting and the smoothness and integrity of the resulting rock face. Many facets of jointing have been investigated in detail, including the inclination of joints with respect to the desired pre-split plane, the effects of various filling materials, etc. However, the effects of joint frequency and spatial positioning has been paid little attention. The paper addresses this issue.

Jan 1, 1995