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By A. R. Videla, P. R. Brito-Parada, I. Mackay

"Linking results from laboratory scale experiments to industrial flotation behaviour is challenging. Typically, such experiments involve batch tests in which the system does not operate at steady-state, making it difficult to infer the effects that operating conditions have on flotation performance. In order to overcome this limitation a 4-litre recirculating tank was previously developed at Imperial College London. This tank is capable of reaching, and operating at, steady-state by recycling overflowing concentrate back into the feed. As well as instruments to control operating conditions, it is fitted with a system of sensors that allow the surface of the froth to be dynamically monitored. From this information, it is possible to measure the air recovery—a proxy for froth stability. Thus, this bench-scale tank can be used to understand the effect of differing operating conditions on flotation performance at steady state. However, so far, this cell has only been used to investigate idealised systems with only one or two species.Reprocessing of tailings dams is not only environmentally desirable but also increasingly economically feasible due to the declining head grades of primary deposits. There is also the added benefit of no further milling being required prior to flotation. However, the effects of fine and ultrafine particles on froth stability are not yet fully understood. In this work, the bench-scale continuous tank has been used for the first time to determine the flotation response of a complex feed, consisting of samples from a copper tailings dam, to changes in operating conditions. It was shown that the froth stability in the system is comparable to that of previous work and industrial tests, with a peak in air recovery being found at a superficial gas velocity of 1.13 cm/s. There is scope to optimize the froth stability of tailings flotation for enhanced metallurgical performance."

Jan 1, 2018

By Gülay Bulut, Ünzile Yenial

"Water composition has a significant effect on flotation. A better understand the role of water composition in flotation is very important for process quality and performance. Based on source of process water, the concentrations of the dissolved ions, hardness, contaminants and residual composition of reagents can varied in the process water. The various water resources employed during lead and zinc flotation caused activation, depression or selectivity effects on minerals due to the presence of different ions in solution. Metal ions in these water resources were adsorbed on the ore, whilst ions associated with gangue minerals were released into the flotation pulp.This paper includes a research for the effect of different water compositions on lead and zinc sulphide flotation. Experiments were carried out five types of water such as tap water, recycling water, tailing dam water, underground mine water and sea water. The ore sample was obtained from Esan Balikesir-Balya mine. The mineralogical study of ore sample shows that it contains mainly galena, sphalerite, pyrite, hematite, quartz, diopside, epidote, calcite, and chlorite. It is found that recycling water and tailing dam water has a positive effect on recovery of lead and zinc minerals and detrimental effect on content of both minerals. This result may explain with remaining reagents in these waters. Underground mine water and tap water gave nearly the same recoveries of zinc. Sea water affects the recovery lead and zinc negatively."

Jan 1, 2014

By S. S. Indi, D. Santhiya, S. Subramanian, K. A. Natarajan

"With the gradual depletion of the high-grade ores and finer dissemination of values in the leaner samples, it has become imperative to develop innovative approaches to process such complex ores. The beneficiation of complex sulphide ores containing copper, lead and zinc minerals, remains one of the most important challenges in base metals metallurgy. The advent of biotechnology in mineral processing has opened up immense possibilities to exploit such difficult-to-treat ores. Bioprocessing techniques thus hold promise as potential substitutes for the conventional technologies in vogue. Several types of autotrophic and heterotrophic bacteria, fungi, algae and yeasts are implicated in mineral beneficiation processes. Adopting a bioprocessing route to mineral beneficiation has attractive benefits, such as lower cost and energy requirements, environmental acceptability and operational flexibility.The interaction of sphalerite- and galena-adapted Bacillus polymyxa (B. polymyxa) cells with sphalerite and galena has been investigated through adsorption, electrokinetic and flotation studies. The amount of sphalerite-adapted cells adsorbed onto sphalerite and galena is found to decrease with increase in pH. On the other hand, the adsorption density of galena-adapted cells onto galena shows a feeble maximum around pH 8, and the amount adsorbed is marginally higher in the pH range of 8 – 11.5. In the case of sphalerite the amount adsorbed is higher in the pH range of 5 to 7. The adsorption density of both the adapted cells is higher for galena vis-à-vis sphalerite. Electrokinetic studies indicate significant surface chemical changes on the chosen sulphide minerals and the bacterial cells, consequent to microbemineral interactions. Selective flotation tests on a synthetic mixture of galena and sphalerite confirm that sphalerite could be preferentially floated from galena, using galena-adapted cells, but not with the sphalerite-adapted cells. The cells adapted to galena assay a higher polysaccharide content and are more hydrophilic, while the sphalerite-adapted cells have a higher protein content and possess greater hydrophobicity. Transmission electron microscopic studies have provided evidence in support of the differences between the cell surface characteristics of sphalerite- and galenaadapted cells (Figure 1). Possible mechanisms of interaction between the minerals and the bacterial cells are discussed."

Jan 1, 2003

By Francesco Vegliò, Luigi Toro, Francesca Pagnanelli

Different hydro-metallurgical processes have been studied in order to recover manganese(II) from oxidised minerals such as MnO2. An innovative acid reductive leaching carried out in mild experimental conditions was here considered using agricultural and industrial wastes containing carbohydrates as reducing agents. The leaching process was investigated from a kinetic and equilibrium point of view in order to optimise the experimental conditions, develop a kinetic model and obtain high purity concentrated MnSO4 solutions. To study the leaching kinetic a Shrinking Core Model (SCM) was modified by a variable activation energy term to take into account both the variable reagent concentrations and the reaction rate change with respect to the manganese dioxide conversion. The influence of the particle size in the kinetic model is discussed with the support of SEM analysis before and after leaching. Manganese extraction yield was maximised (170-190 g/L) using appropriate carbohydrates and acid excesses, while impurity concentrations were kept low (Fe<10ppm and Ca<300ppm) pre-treating the ores, using hydro-alcoholic leaching medium and different combinations of down-stream processes. In particular precipitation, solvent extraction and adsorption onto active carbon were tested to eliminate Fe and Ca from MnSO4 solutions.

Jan 1, 2003

By Juan Pablo Segovia, Alonso Pereira, Fernando Concha, Daniel Sbarbaro, Samuel Vergara

A robust theory of sedimentation-consolidation evolved and was accepted by researchers worldwide in the last two decades of the 20th century. This theory provides a reliable method of thickener design, simulation and control. However, a process model, simple or sophisticated, empirical or phenomenological, is useful only if it is possible to determine, in an objective way, its experimental parameters. Although it is important for a mineral processing plant to perform periodical laboratory test to determine thickening parameters, and in this way adjust the operation, not always these tests represent the behavior of the material in the process. It is important to be able to determine these parameters directly in the thickeners. Research workers at the University of Concepción developed new instrumentation, algorithms and software for the determination of thickening parameters. In this paper, two new instruments for the on-line determination of the settling velocity and the compressibility of the sediment are presented and results of tests in a major mineral processing plant in Chile are described.

Jan 1, 2014

By Bern Klein, Givemore Sakuhuni, Libin Tong

The use of continuous discharge centrifugal concentrators introduced in the early 1990’s for recovery of gold associated with sulphides has introduced a novel application niche for gravity concentration which could not be realized with the low mass yield batch and semi-continuous concentrators. A typical application is scavenging gold associated with sulphides from flotation tails which has potential to increase productivity by reducing gold loss to tailings and lower grinding cost by using a coarser grind. However, the full potential of this technology has not been fully exploited partly due to the lack of reliable small sample procedures to demonstrate applicability. This paper introduces a bench-scale procedure developed to characterize the Knelson Continuous Variable Discharge concentrator (CVD) for scavenging gold from flotation tails. The procedure code named gravity release analysis was derived from standard flotation release analysis. It is a modification of the gravity recoverable gold and gravity amenability test in order to best simulate continuous centrifugal concentration. Based on this iterative procedure, a gravity release index similar to the flotation rate constant, for measuring individual mineral gravity susceptibility for an ore is introduced which can be a useful quantitative measure to both predict application of centrifugal concentration and for plant design. The gravity release analysis procedure was tested on a polymetallic flotation plant tailing at Myra Falls, BC, Canada and results show that it can predict CVD performance. The gravity release index for gold was observed to decrease with each successive cleaner stage showing that the initial stages recover liberated gold whilst successive runs recover gold associated with sulphides and or gangue. The difference in magnitude of the gravity release index for different mineral species shows the species separable by centrifugal concentration.

Jan 1, 2014

By A. Kuriwada

Dolomite is a mineral, which consists of CaCO3 and MgCO3. In this work, a series of experiments were carried out in order to adsorb boron from a boron-containing solution using a calcinated dolomite sample, and then to desorb it from the loaded adsorbent. A particular modification on the surface of dolomite was observed when it was thermally treated at certain temperature, ranging from 750 oC to 1050 oC; in turn, it is the specific surface was increased. In other words, the experimental results suggested that the calcinated dolomite exhibited a high adsorption capacity for boron, indicating its effectiveness in effectively adsorbing boron from drinking water or wastewater.

Sep 1, 2012

By M. R. Robben

Carbonates have gained significant economic importance for the human kind. On one hand over a hundred uses are listed for carbonates. On the other hand, carbonates host base metal deposits. Although the carbonates play a significant part in the development of those deposits, in the mineral processing they consume acid and cause selectivity problems during flotation and leaching. Carbonates also accompany other industrial minerals as waste rock. For all those cases it necessary to find a technique to separate carbonate as early as possible in the processing chain. In this paper, the applicability of near-infrared spectroscopy (NIRS) sorting for the separation of carbonates is discussed. NIRS sorting is a sensor-based sorting technique, in which particles are singularly detected by a sensor and then rejected by an amplified mechanical, hydraulic or pneumatic process. This technique can for example be implemented in the process as a pre-concentration step for coarse particle sizes up to 300 mm. NIRS sorting discriminates among materials based on the difference that exist between their spectral properties in the near-infrared (NIR). Vibrations of molecular bonds in carbonates cause characteristic spectral properties in the NIR, which makes carbonates detectable, possible to identify, distinguish and separate from other rock materials. The spectral properties can also be used to distinguish between different carbonate minerals and mixtures. If the spectral variations are large enough for detection, sorting based on NIRS is possible. Feasibility studies on sensor-based separation of carbonates in the processing of talc, borate, fluorite, marble, zinc-oxides, copper sulphide and iron ore as well as the discrimination of calcite and dolomite mixtures are conducted and indicate the high potential of NIRS sorting in the minerals industry. Keywords: carbonate separation, sensor-based sorting, near infrared spectroscopy, NIRS sorting

Sep 1, 2012

By D. I. Verrelli

Within the flotation community a belief has developed that some particle shapes are more ?floatable? than others. This is usually attributed to an influence of particle shape or roughness on the induction period required to achieve attachment between the particles and the air bubbles in the pulp. Up to now, such measurements have not been able to readily isolate the effect on individual flotation subprocesses. In contrast, our experimental apparatus, the CSIRO Milli-Timer, enables us to directly observe the process of particle?bubble interaction and attachment by means of a high-speed video recording, thus providing a direct measure of the induction period for attachment. To assess the influence of particle shape on induction time we used two varieties of methylated borosilicate glass particles ? spheres and angular ?frit? ? in a range of tightly-sized fractions. In doing this, we take care to account for the influence of other factors that could affect the induction time, such as the polar angle of sliding commencement, and approach velocity. These parameters are recorded as variables for each interaction, and corrected for using multiple nonlinear regression. Our results illustrate the importance of particle shape on induction period, with angular particles exhibiting induction periods that were an order of magnitude lower than those of spheres. Furthermore, the induction period was seen to decrease with increasing particle velocity, or kinetic energy on approach, but increased as the trajectory approached the limit of just grazing the bubble. Particle shape in mineral processing is a consequence chiefly of the mineral type and the type of grinding employed. The results presented herein indicate that attention should be paid to the shape of particles obtained from the grinding operation, besides particle size. Keywords: attachment, bubbles, flotation, induction period, particles, shape effects, surface roughness

Sep 1, 2012

By André Mans, Frans B. Waanders

"Ferrosilicon (Fe-Si) is an important commercial material and it forms the basis of the powder used in dense medium separation (DMS) of various minerals in a minerals beneficiation process. Current losses of Ferrosilicon (Fe-Si), which is used in the dense medium separation (DMS) of iron ore at Kumba Resources, Sishen, South Africa occur due to adhesion to the separation products and also by being present in the effluent stream, due to abrasion. The losses contribute greatly to the running cost of the plant and the purpose of this project was to determine the characteristics of the unused Fe-Si and then to characterise the changes that occur during storage and the use thereof.A Scanning Electron Microscope (SEM) and Mössbauer Spectroscopy (MS) were used to investigate the characteristics of the fresh and used Fe-Si. The SEM analyses of the Fe-Si yielded a composition of 15 wt.% Si and 85 wt.% Fe with minor impurities of Mn and Cr (<1 wt. %), resulting in an ordered phase with a calculated composition of Fe2Si. The average density of the Fe-Si was found to be 7.177 g.cm-3 whilst the size distribution was determined with the d50 of the particles being approximately 30 µm. A slurry, containing 10% solids was prepared, which had a density of about 1.1 g.cm-3 and this slurry was used to conduct the various experiments under laboratory conditions at the university. Samples were taken at regular intervals from a storage container containing a lime solution as well as from a closed circulation circuit system, kept at a constant temperature of about 60°C. Mössbauer Spectroscopy yielded, for the new fresh Fe-Si-samples, a two-sextet spectrum with hyperfine magnetic field strengths of 19.9T and 30.7T respectively, and the yellow-brown froth was found to be akaganeite or ß-FeOOH.It was found that the biggest loss of Fe-Si was due to the abrasion of the particles during the DMS process. A possible change in magnetic properties was also observed, leading to further losses that could occur during prolonged use of the medium. No clear changes to the Fe-Si occurred during correct storage methods, as was initially thought."

Jan 1, 2003

By Hamid-Reza Manouchehri

"Sustainability calls for maintenance, rational use and enhancement of natural resources as well as balance consideration of ecology, economy, and social justice. The challenges in mining industry call for a sustained global effort using the leverage of available technologies and emerging new technologies. The industry uses significant amount of energy with the highest portion in comminution. To conserve energy, attempts have been made to improve the efficiency of the conventional crushing and grinding equipment. Nevertheless, the new and energy efficient comminution technologies are favorable through a longer term strategy. Since crushers are more energy efficient than mills, it is logic to conduct part of milling, in the crushing stage. After years of research and development, Sandvik introduces a new crushing technology, VibroconeTM, to change traditional crushing concepts. The new crushing device is able to crush and grind particles with a higher reduction ratio, more than two fold, than that of conventional crushers. By implementation of the new technology, a suitable feed size for milling can be provided to conserve energy as well as media and liner consumption, to reduce milling circulating load or increase mill capacity. There are other benefits associated with this machine, one of them being providing a higher surface area. This paper discusses the performance of the machine and its applications for comminuting different ores."

Jan 1, 2014

By Arkady Senchenko, Yuri G. Seredkin, Alexander Aksenov

"This paper describes the development of efficient technology for the treatment of complex ores containing gold and copper as major valuable components, where silver is present as well. Copper is mostly represented by oxidized minerals in these ores; however, copper sulfides are also present. Gold is present in its free form and in associations with oxidized and sulfide minerals; silver usually accompanies gold. Complex composition of the ore requires complex solutions for their treatment. The results of searching for the techniques to recover valuable components are described in this paper. Gravity methods allow for free gold recovery, flotation methods allow one to recover major part of copper and precious metals in associations; and in the result of leaching process additional amount of copper, gold and silver is reported to solution. Combining all these methods help achieving high levels of valuable components recovery. When implementing a combined technological flowsheet about 80 % of copper goes to concentrates from gravity and flotation of sulfide and oxidized copper minerals; and sulfuric acid leaching allows increasing total copper recovery up to 90 % and higher. Major part of precious metals (up to 90 % of gold and 80 % of silver) is recovered to these concentrates, and after hydrometallurgical treatment it is possible to increase gold recovery up to 96 %, silver recovery - up to 90 %. The suggested technology helps solving the problem of precious metals recovery from complex gold-copper ores, and allows treatment of the ore with different proportion of sulfide and oxidized minerals, and at different valuable components grade."

Jan 1, 2014

By Cristian Melipichun, Leopoldo Gutierrez

The effect of the presence of fine particles of kaolinite and montmorillonite on the induction time for attachment of bubbles to particles of a copper concentrate rich in chalcopyrite was evaluated in this study. The results obtained from induction time measurements were correlated with data of concentrate recovery achieved from micro-flotation experiments. The effect of the presence of fine clays on the stability of air-water foams was also studied through measurements of the foam volume generated in a glass column under different conditions of air flowrate and MIBC concentrations. The experimental results showed that induction time values increased under the presence of fine clays. These data agreed with results obtained from micro-flotation experiments that showed that copper concentrate recovery decreased when clay particles were added. Although a complete explanation for these results is not available, the fact that experimental observations indicated that fine clay particles tend to adsorb on gas bubbles, suggests that the interactions between fine phyllosilicate particles and air bubbles have to be taken into account when studying the effect of clays on froth flotation. Foamability tests showed that the presence of fine clay particles increased the foam volumes only at high additions of clays and low dosages of MIBC. The results obtained at higher dosages of MIBC showed that the foam volumes decreased with the addition of clays under all the experimental conditions tested.

Jan 1, 2014

By Manisha Singh, Manikanchan Sarkar

"Presently the global steel production is mainly based on iron ore sourced from high grade hematite deposits. India has large deposits of good quality hematite ore but with the prevailing practice, such deposits are depleting fast and getting exhausted. However, apart from such high grade iron ores, India is also endowed with large reserves of low grade iron ore, such as BHQ (Banded Hematite Quartzite), BHJ (Banded Hematite Jasper), BMQ (Banded Magnetite Quartzite) and Magnetite. In the present situation, it has become necessary to focus attention on upgradation of these low grade ores to produce useable concentrate. It augurs well that already substantial investigation work has been carried out in this respect and a few plants have been set up in India and abroad. One important aspect in this regard is the process route options with optimum yield and grade. Some of these low grade ores, particularly magnetite, are found to contain high phosphorous level, removal of which poses a major challenge. Since the grade is low, substantial upgradation necessitates fine grinding for appropriate liberation. Fine grinding is energy intensive and needs attention to achieve economy in this regard. Large quantity of tailings is generated in the process, wet disposal of which gives rise to a lot of hassles and hence, possibility of dry disposal of the same needs to be explored. The experience of the authors, with regard to aforesaid aspects which has been gained in course of carrying out relevant assignments is presented in this paper."

Jan 1, 2014

By W. P. Roux

With depletion of higher grade iron ore reserves, and the need to process finer, lower grade material; there is a need to better understand the recovery efficiency of jigging process. The use of Positron Emission Particle Tracking (PEPT) was examined as a technique, to study the motion of particles inside a laboratory batch jig. PEPT is a noninvasive method that can provide three dimensional kinetic data of a particle during jigging. Particles with different densities and sizes were traced under the same jigging parameters, to obtain a data set that can be used for the development and verification of jigging models. From the results, detailed information on the stratification rate of a particle was obtained, with adequate resolution to see particle movement through an individual pulse. Detailed data of this nature is critical for the validation of CFD and DEM models. Keywords: positron emission particle tracking, jigging, jig models

Sep 1, 2012

By A. V. Bauman

"Important for thickening processes is the ability of slurries to form under certain conditions aggregation and sedimentation stable systems. Substantial part of difficult to sediment solid particles in such systems may be in colloidal state. The technique to study the sedimentation and aggregative stability of the slurry developed by the author with co-authors makes possible to define kinetics of changes in the aggregative stability of the system with solid phase varying concentration in it and produce data on sedimentation stability of the system in preliminary investigation of the thickening process. Research of aggregative and sedimentation stability of the slurry complement standard methods of laboratory studies to prevent errors in development of water-slime thickening balance and water circulation to design new and upgrade existing processing plants. Statistical analysis of process audits of more than one hundred upgraded and newly commissioned processing plants carried out in recent fifteen years showed that more than two-thirds of problems arising in commissioning the processing plants are associated with misdesign and errors in thickening and water circulation system. Among the main reasons of process design failures are: non-conformity of actual characteristics of the raw material to design characteristics, low quality of preliminary studies at the stage of sedimentation process simulation, design failures, wrongly selected equipment for the thickening and water circulations systems. As of today a number of problems associated with laboratory studies of sedimentation process, first of all, with interpretation of precipitation curves produced at the stage of laboratory refinement of the thickening process have been pinpointed. (Bauman A.V. Outstanding issues in design of thickening and water circulation diagrams in processing plants // Ore processing. 2016. ?3 P. 58-62) ?????? ?.?. ?????????? ??????? ?????????????? ???? ???????? ? ??????????? ?????????????? ??????. // ?????????? ???. 2016. ?3. ?. 58-62))"

Jan 1, 2018

By N. ??dyanik, Z. Kugukaldinova, O. Mishurina, Y. Glazkova, E. Mullina

"This paper describes the process flow of a selective processing method for acidic mine waters formed in the copper sulfide industry and characterized by a high content of copper, iron, and manganese ions. The proposed method comprises a series of sequential processes: the 1st stage is the recovery of Cu2+ ions by precipitation, the 2nd stage is the recovery of Fe2+ and Fe3+ ions as a dispersed phase by acid-base precipitation, followed by recovery in the 3rd stage of Mn2+ ions by converting Mn2+ with an oxidizing agent into insoluble forms of manganese and subsequent recovery of the dispersed phase by electroflotation. The developed method was tested on the acidic tailing storage facility (TSF) water of a mining project in the Urals region. The practical results of the implementation of the developed method have shown that its implementation will allow to recover copper, iron, and manganese in the form of salable products with a simultaneous decrease in their concentrations in adjacent water bodies down to the applicable MPCs. The process is a simple one, does not require any sophisticated expensive equipment and can be implemented either as a standalone solution or as part of existing treatment facilities. INTRODUCTION As a result of unsustainable utilization of natural resources in Russia, only a small fraction is processed into commodity products, while the rest is systematically dumped as emissions, effluents, and other wastes, polluting the environment. By amount of waste and concentration of valuable components, those wastes can be classified as aqueous technogenic resources [1, 2]. Therefore, the development of processing methods for this mineral resource category is an urgent and priority task that will significantly improve the industry’s profitability and the environmental conditions in the respective regions. MATERIALS AND METHODS Following research methods were mainly applied in this study: lab-scale and pilot-scale tests in a diaphragmless two-chamber electric flotation cell; for solutions and recoverable process products — chemical analysis using photometric determination techniques for metal cations and atomic adsorption determination techniques for the processing products. The phase composition of the precipitates formed in the process was investigated by X-ray phase analysis in the general-purpose diffractometer with a copper anode DRON-1."

Jan 1, 2018

By Shankar Narasimhan

Data Reconciliation is a technique that has been developed more than fifty years ago and has been refined over the past few decades and is now being deployed routinely in several process industries such as refining, petrochemicals, mineral processing and hydro-metallurgy. The main aim of data reconciliation is to obtain accurate estimates of all process variables and parameters using plant measurements that are invariably corrupted by random errors and may also contain biases and other gross errors. These reconciled estimates are subsequently used either in offline exercises such as simulation, retrofitting, and de-bottlenecking or in online optimization and control applications. In this presentation, a brief history of data reconciliation, its assumptions, and uses are reviewed. New developments in this area are highlighted such as robust data reconciliation to handle model uncertainties, and reconciliation using identified models derived purely from operating data. Several case studies in the mineral processing industries reported in the literature are also highlighted to indicate the potential benefits of this technique.

Sep 1, 2012

By Kari Niiranen, Andreas Fredriksson

LKAB (Luossavaara-Kiirunavaara AB) is operating iron ore mines, concentration plants and pelletizing plants in Northern Sweden. Geometallurgy, which combines geological and metallurgical information is not a new way of thinking at LKAB, but rather a revised and updated version of an old working process. A project called "Silica in the Mine" which started in 2007, was an important reason to set a new focus at the geometallurgy. The target of the project was to develop a simplified method in laboratory scale to predict SiO2 grade in the magnetite concentrate in Kiruna and further predict the physical properties of the crude ore with respect to processing characteristics. The connection between mineralogy and products properties have started to be even more vital and necessary to examine due to the future exploiting new iron ore deposits. Geometallurgy at LKAB can be described as a mental and strategic framework where the Research and Development department (R&D), and others within the organization of LKAB, aims towards the connection of the minerals-production-products. It could in its basics be called "research & development", but it must be clarified that changes have been made, mainly due to the development on the instrumental analysis side. LKAB’s idea is to work quite broad, with internal educations, an active working process in ongoing projects, together with external parties (such as universities), with several PhD-projects and an upgrading on the instrumental side at the LKAB Research & Development department. This paper is a summary about the concept Geometallurgy at LKAB and some of the actions within its framework.

Jan 1, 2014

By Leon Lorenzen, Nursen Guresin, Harald Muller

The development of mining projects from discovery, exploration to actual production is a complex and time consuming process. Often poor process plant performance can be attributed to the use of non-representative samples and inadequate and/or unsuitable metallurgical test work when designing flow sheets during project feasibility study stages and specifying process equipment. Samples not representing the ore deposit and inadequate test work may lead to increased project development costs, since expensive test work and engineering may have to be repeated. It should be noted that for higher level engineering studies, larger scale test work is recommended and is a requirement for feasibility level studies. This would apply even if the technology is considered mature and well proven, as each ore body may have its own unique characteristics that, if untested at a larger scale, could result in significant design shortcomings, which will have to be rectified at later stages of the project, usually at significant additional costs

Jan 1, 2014