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By R. H. Smith, A. C. Polk

The physical properties of the materials are listed, together with a short explanation of how this material binds the sand grains together without materially reducing the effective permeability of the sand. The chemical can be used in wells with bottom-hole temperatures ranging from 105°F to more than 350°F A description of the equipment required and the techniques used for applying these plastics to the wells is included. Introduction Recovering oil and gas from unconsoli-dated sand formations offers one of the most troublesome of all production problems. These sands generally present no particular trouble while drilling is in progress, but after the well has been completed and a pressure differential has been established across the face of the producing zone, the formation begins to L'slough," resulting in "sanding up" of the well. The term "sanding up" means that sufficient volumes of sand have moved into the well bore or casing to cause a serious reduction or complete halt of all flow of oil, water or gas. In rare cases a well may produce only a small amount of sand and still continue to flow or pump, the sand being carried to the surface in the fluid stream. However, in such instances, the result may be a costly repair bill due to the effect of the sand on surface and pumping equipment. The difficulty of producing petroleum from sands that are loosely cemented has long been recognized by petroleum engineers but only within the last few years has any new approach to the problem been undertaken. This involves the use of plastics that are capable of bonding the individual sand grains in place without materially reducing the effective permeability of a formation. The successful application of plastics for the consolidation of poorly cemented sands is relatively recent but now it is widely used in many of the more difficult areas on the Gulf Coast of Texas and Louisiana. This relatively new use of plastics1 in the oil fields has been preceded by much laboratory and field research on the use of various chemicals2,3 for solving numerous well-completion and work-over problems. Plastics now are being used successfully to control gas-oil and water-oil ratios,4'6 in zone isolation, the repair of casing leaks, the elimination of caving in cable-tool drilling wells6'7 and in the setting of linerss and casing.9 Sand-consolidating plastics, however, are basically different from all others in that they must not form an impervious seal. Field Practices The approach to the sanding-up problem usually has been the mechanical obstruction of the movement of the sand grains.

Jan 1, 1947

By A. C. Polk, R. H. Smith

The physical properties of the materials are listed, together with a short explanation of how this material binds the sand grains together without materially reducing the effective permeability of the sand. The chemical can be used in wells with bottom-hole temperatures ranging from 105°F to more than 350°F A description of the equipment required and the techniques used for applying these plastics to the wells is included. Introduction Recovering oil and gas from unconsoli-dated sand formations offers one of the most troublesome of all production problems. These sands generally present no particular trouble while drilling is in progress, but after the well has been completed and a pressure differential has been established across the face of the producing zone, the formation begins to L'slough," resulting in "sanding up" of the well. The term "sanding up" means that sufficient volumes of sand have moved into the well bore or casing to cause a serious reduction or complete halt of all flow of oil, water or gas. In rare cases a well may produce only a small amount of sand and still continue to flow or pump, the sand being carried to the surface in the fluid stream. However, in such instances, the result may be a costly repair bill due to the effect of the sand on surface and pumping equipment. The difficulty of producing petroleum from sands that are loosely cemented has long been recognized by petroleum engineers but only within the last few years has any new approach to the problem been undertaken. This involves the use of plastics that are capable of bonding the individual sand grains in place without materially reducing the effective permeability of a formation. The successful application of plastics for the consolidation of poorly cemented sands is relatively recent but now it is widely used in many of the more difficult areas on the Gulf Coast of Texas and Louisiana. This relatively new use of plastics1 in the oil fields has been preceded by much laboratory and field research on the use of various chemicals2,3 for solving numerous well-completion and work-over problems. Plastics now are being used successfully to control gas-oil and water-oil ratios,4'6 in zone isolation, the repair of casing leaks, the elimination of caving in cable-tool drilling wells6'7 and in the setting of linerss and casing.9 Sand-consolidating plastics, however, are basically different from all others in that they must not form an impervious seal. Field Practices The approach to the sanding-up problem usually has been the mechanical obstruction of the movement of the sand grains.

Jan 1, 1947

By J. Nutting, D. H. Kirkwood

The oxidation of lead sulfide in air between 200° and 350°C has been investigated by electron diffraction from thick sulfide films and from galena surfnces. It has been demonstrated that sulfate is the stable reaction product up to 570°C. Sulfate is HAGIHARA has investigated' single crystals of galena roasted in air by the reflection electron-diffraction technique, which owing to the very limited penetration of the beam into the crystal gives information of the nature of the surface only. He has shown that up to 280°C the first oxidation product is lead sulfate, followed by lead mono-oxysulfate (PbO . PbS04). At longer times and higher temperatures more complex patterns appeared which could not be analyzed. All of these patterns were of streaks or spots arising from crystals oriented on the galena surface, and it is probable that these crystals are lead compounds whose structures have not been determined, such as the other oxysulfates (2Pb0 • PbS04 and 4Pb0 . PbS04) or a number of oxides. Certain lead sulfide films, formed chemically, give ring patterns in transmission electron diffraction2 because they are polycrystalline, and should also give ring patterns of the products after oxidation. It was thought that a diffraction study would reveal the sequence of phases produced in the reactions at different temperatures, since X-ray powder patterns are available for many lead compounds. PREPARATION OF FILMS The films were prepared by passing H2S over a saturated solution of lead nitrate in water. Once a silvery film had formed on the solution surface, no further thickening was apparent. The films were transferred by a gauze to a bath of distilled water for washing and pieces of film were caught on small discs on which they were dried. The discs were formed initially on galena up to temperatures of 300°C, followed by oxide and oxysulfates in turn at longer times. The appearance of- these phases is believed to result from an inadequate rate of supply of sulfur to the top surface 01. the crystal. standard Siemens mounts, made of platinum alloy, and had seven 20-p apertures drilled through them. The parts of the film which had dried onto the disc surface were light blue in color, which is the interference color of a film about 600A in thickness. A strong pattern of lead sulfide was obtained in transmission electron diffraction through the apertures but slight broadening indicated a crystallite size of around 200A. Tilting a sulfide film in the beam produced arcing of the rings, increasing the intensities of the (Ill), (3111, and (222) rings and reducing (200) and (220). This arises from preferred orientation in the film, a [loo] direction of the crystallites being normal to the plane of the film. These specimens were oxidized in an oven maintained at the required temperature. The reported times include that taken to heat the film to the reaction temperature. STABLE PHASES FORMED IN OXIDATION The conditions in which various oxidation products of lead sulfide are stable have been considered by the authors in a previous paper.3 It was shown that in a normal atmosphere, taken as containing lo-' atm of SOs, lead sulfate would be stable up lo about 570°C. This was confirmed by oxidizing thin films of sulfide for several days, and the analysis of the transmission-diffraction pattern is given in Table 1. The fit with the patt$rn from X-rays is good, except for the missing 3.62A ring. Some disagreement in intensities of reflections given by X-rays and electrons is to be expected. Up to 570°C a spotty pattern of sulfate was still obtained, indicating grain growth, but above this temperature the film disintegrated. Probably this is associated with the decomposition to PbO . PbS04. It needs to be emphasized that the atmosphere

Jan 1, 1965

By George A. Yurko

The Cominco smelter, located at Trail, British Columbia, Canada, produces 180 000 metric tons of lead bullion annually in conventional blast furnaces. The resulting slag from these furnaces, 210 000 metric tons annually, containing 18 per cent zinc and 2.5 per cent lead, is treated directly in the slag fuming plant for the recovery of these metals and other valuable metals present in smaller quantities. Slag fuming is carried out on a 55 metric ton batch process in completely water-jacketed furnaces where the slag is blown with a mixture of powdered coal and air. The coal-to-air ratio is con- trolled to maintain strongly reducing conditions, thus, fuming the metals from the slag. The metal vapours are subsequently re-oxidized with air above the bath. The mixture of oxides is carried from the furnace by the gases through waste heat boilers and cooling flues to a baghouse where they are collected. The slag fuming plant, under normal conditions, will treat 700 metric tons of slag daily. The throughput in the plant is dependent on the fuming rate of zinc, which is a function of the composition of the slag, and on the economics, which dictate the extent to which zinc is fumed from the slag. Zinc and lead collected daily as fume average 113 metric tons and 17 metric tons, respectively, corresponding to recoveries of 89 per cent zinc and 98 per cent lead from the slag. The waste heat boilers produce 61 metric tons steam per hour, which is distributed to other processing plants.

Jan 1, 1970

By R. J. Colony

The failure, or disintegration, of concrete in structures, even when the cement, sand, and coarse aggregate used have passed satisfactorily all tests and inspections, is not uncommon. Such failures occur even when proper methods of mixing and placing have been used and where weather conditions were correct. In these cases, the origin of the trouble must be sought in the cement; therefore some additional mode of determining the quality of cement must be employed. The problem is to find a simple, usable, easily applied method that will supplement the standard tests. The solution of this problem involves a knowledge of the chemical composition of Portland cements, also of their constitution (or componental composition), as the behavior of a cement, when gaged, is dependent on the physical and chemical characters of the compounds of which it is composed, the proportions existing between them, and the fineness of grinding. It is likewise essential to know the character, behavior, and composition of the hydration products of Portland cement. The most promising method of attack makes use of chemical, mechanical, and petrographic methods. Chemical, by determining quantitatively not only the usual constituents, but the carbon dioxide and water. Mechanical, by determining the fineness with the air analyzer,' which separates into fractions of various grain dimensions all of that portion which in the ordinary sieve test passes the 200-mesh sieve and constitutes at least 75 per cent. of the total cement. These fractions may be further studied chemically and petrographically and micrometric measurements can be made of the grains. Petrographic, by the method of immersion, and by making thin sections from test pats of both neat cements and standard mortars. Normal Portland cement is composed of mechanical mixtures of definite chemical compounds having constant chemical and physical properties. In the order of their cementing qualities these are: Tri-

Jan 1, 1922

By H. Shaw

IT is now generally recognized that the gravitational method of geophysical surveying is a valuable aid in elucidating the geological structure of the subsoil and enables the practical geologist to deduce the presence of useful deposits. The particular suitability of the torsion balance to the location of large and important subterranean structures has given rise to a wide application of this method by many of the important oil companies in their search for future supplies, and so intense have been these efforts that little has been heard of the method in other connections, with the exception of occasional references to its application in the location of hidden deposits of metallic ores, salt and lignite, and a number of accounts of its use in the elucidation of geological structures. Its success in the location of salt domes is well known, and establishes it as one of the most important of the geophysical methods, especially for the indirect location of oil. In the British Isles, however, no large occurrence of oil is likely to be revealed, and here the practical application of the gravitational method has been restricted almost entirely to the search for ores. This type of survey possesses well marked characteristics, and presents a gravitational problem that has necessitated the development of a special and probably unusual plan of campaign, full details of which it is hoped will shortly be published. The problems and difficulties encountered in this work are of necessity fundamentally related to those met with in the search for oil by means of the torsion balance, but they also possess several special and distinctive features which undoubtedly differentiate them from the obstacles confronting the oil prospector, and which call for special consideration and treatment.

Jan 1, 1928

By George Scott

MANY requests for information as to the possibility of washing coals to some predetermined percentage of ash or sulfur have suggested that the producers aim to satisfy some degree of purity set by the user of the fuel, rather than to attain the greatest economic benefit to all concerned. This paper is written to show that the highest economic purity of washed coal can be determined from washability studies of the raw coal, costs of mining and washing coal, and data on the effect of ash and sulphur on the value of the coal for the particular use for which it is intended. COKE FOR BLAST-FURNACE USE For purposes of illustration, we take the case of coal washed for coke to be used in the iron blast furnace. The method outlined can be made general in its application by substituting for the figures used here the actual operating figures for the particular case under consideration. In general, it costs the blast-furnace operation from 8 to 25 c. per ton of pig iron to slag out each 1 per cent. of ash introduced into the blast furnace by the coke. This figure depends on which one per cent. of ash is removed, and decreases with decrease in ash: When blast furnaces and coal mines are considered as a whole, the figure decreases to zero and then becomes negative, on account of low recovery of washed coal. Various figures1 have been given by different investigators: These figures necessarily differ, not only on account of the differences in operating costs but on account of the difference in the respective fuels as well. For the purpose of this paper, which, as explained, is to point out a method of attacking a certain problem, the figures used in the exposition of the method are of secondary importance. It is apparent that no universally applicable figures can be used, because there are none. Each plant has its own coal,2 its own operating cost, and its own conditions.

Jan 1, 1929

Visitors frequently put the question to Kalgoorlie gold miners; "Why don't you concentrate your mining operations?" A mine may be drawing ore from over a hundred different working places which are spread out over several thousand feet of strike and on many different levels. The answer to this question is that "finished" can rarely be written for a section of the mine. The intricate web of mineralization in faults, shears and fractures is an endless puzzle, each solution opens up new avenues to be explored. After the last ore is taken from a stope, a program of drilling may continue for several weeks on different possibilities. Perhaps no ore is discovered and drilling is abandoned, but it is not unusual for another search to begin later in that same area on a new theory with successful results. Wherever a slightly richer mineralization is found, it is needed to "sweeten" the mill heads. Over seventy years ago gold was discovered in the dry wastes of Western Australia. Rich deposits of alluvial gold were found at first and as these were worked out they led to the discovery of the lode ores, which were leaner and harder to extract.

Jan 10, 1964

By G. D. Bengough

CORROSION tests should be designed so as to facilitate as far as possible the interpretation of results, consequently factors which may affect the rate of corrosion should be controlled as far as practicable, and very full data should be given regarding the conditions of the test. Among the most important factors affecting the rate of corrosion is often the rate of supply f oxygen to the metal surface. It is essential therefore to understand the mechanism by which oxygen is transferred from the liquid surface to the surface of the metal. The work of Adeney and his coworkers has thrown much light on this mechanism. They have shown1 that the aeration of deaerated water and salt solutions proceeds much more rapidly than can be accounted for by mere diffusion, and have suggested that downward "streaming" takes place from the surface of the water, due mainly to an increase of density brought about by evaporation. The evaporation reduces the temperature of the surface layer, and also increases the concentration in the case f salt solutions. The effect of evaporation in facilitating the transfer of oxygen to a metal and increasing the corrosion f the metal was shown in some experiments due to Friend .2 He tested the corrosion f mild steel plates immersed in water in glass jars, a steady stream f air being drawn over the surface of the water in the jars. The air passing through half the number f jars was saturated with moisture, that passing through the others was dried with calcium chloride. He found that "in every case the water exposed to dry air was approximately twice as corrosive as that exposed to air saturated with water vapor."

Jan 1, 1929

By Ellis H. Gates

BENEFICIATION of the manganese oxide ores at Three Kids Mine near Henderson, Nev., has evolved over a period of years. Commercial application of the process is on a secure basis, and an effective working hypothesis has been formulated to help solve the problems encountered in flotation. An outstanding difference between the Manganese Inc. operation and other flotation processes is the necessity for high recovery of slime mineral values. Part of the manganese minerals in the Three Kids ore deposit occurs as primary slime or as minerals that are easily slimed by grinding. High recovery of this slime portion is essential to an economic over- all manganese recovery. The aim of much of the research at Manganese Inc. was to recover these slimed and finely ground minerals by flotation.

Jan 12, 1957

By D. L. Garthwaite, F. M. Stewart, F. K. Krebill

Pressure has been maintained in the Elk Basin Ten-deep reservoir since the initiation of inert gas injection in Sept., 1949. Oil is being produced under conditions favorable for gravity drainage, including high angle of dip, appreciable structural closure, and fairly good per~neability. Results being obtained are high per cent recovery of oil-in-place, sustained field productivity, reduced operating problems, and recovery of plant products. The high recovery has been calculated by alpplication of the gravity drainage theory described in an earlier AIME paper.' It is also confirmed from field performance by comparing nil recovery to date with gas cap spuce voided. GENERAL INFORMATION The Elk Basin field lies in Park County, Wyo., and Carbon County, Mont., approximately 50 miles east of Yellowstone Park. Located at the northern end of the Big Horn Basin. the field is situated on an elongated asymmetrical anticline (Fig. 1). The pressure maintenance project covered by this paper involves the Embar-Tensleep reservoir in this multi-pay field. Discovered in Nov., 1942, it has a proved productive area of over 6,300 acres. It consists of the 210-ft thick Tensleep sandstone of Pennsylvanian Age overlain by 40 ft of Embar dolomite of Permian Age. The two formations apparently are in communication with each other and are produced as a common source of supply. As 98 per cent of the reserves are contained in the Tensleep sandFtone, in this paper the Embar-Tensleep reservoir will he called simply the Tensleep. The reservoir is found at an average depth of 4,900 it, is approximately 7 miles long and 2 miles wide, and has a maximum oil productive closure of 2,330 ft. The strata dip an average of 21" on the west flank and 45" on the east. There are presently 132 Tensleep wells in the field drilled on 40-acre spacing; of these, 17 are shut in because of high gas-oil ratio (GOR) and eight are gas injection wells. Rock characteristics and related information for the pay section follow: Porosity, avg 10.7 per cent Permeability (air) from cores, avg 118 mds Permeability from PI'S 91 mds Connate water, avg 8 per cent Initial pressure (-400 ft) 2,234 psia Pressure April 1954 (-400 ft) 1.327 psia At high structural positions much of the better sandstone has connate water content of only 2 to 5 per cent as indicated by the coring of wells with oil in nearby Tensleep fields. In special imbibition tests, samples readily imbibed oil but repelled water. In tests on crushed samples, the sand grains rapidly settled in oil and carbon tetrachloride but formed a stable unsinking floc in water. This information indicates that the Tensleep sand is preferentially oil wet. The oil produced averages 29' API gravity and has a high sulfur content. Extensive sampling and testing have established the fact that characteristics of reservoir oil in this field vary greatly with structure, see Fig. 2. Additional detail on the variation of oil characteristics with structure at Elk Basin may be found in Reference 2. At original reservoir pressure the oil was undersatu-rated with gas, the bubble point being 1,250 psi at the crest but only 500 psi at the lowest elevation sampled. As noted on Fig. 2, other fluid properties—reservoir volume factor. solution ratio, gravity, viscosity, and hydrogen sulfide content—likewise vary greatly. These variations complicate mathematical analysis, for it is necessary to average these characteristics in order to enter them into reservoir engineering expressions. To further complicate analysis, sand-face pressure also varies greatly because of the increase in fluid head down structure. As an approximation, average properties under initial conditions may be read from Fig. 2 at the -450-ft elevation.

Jan 1, 1956

By C. R. McEwen

This paper presents a technique for calculating the original amount of hydrocarbon in place in a petroleum reservoir, and for determining the constants characterizing the aquifer performance, based on pressure-production data. A method for doing this based on a least-squares line-fitting computationwus proposed by vanEverdingen,Timmerman andMcMahon in 1953. We found that their method would not work when there is error in the reservoir pressure data — even moderate error. The technique presented here appears to give reasonable answers when pressure data are uncertain to the degree expected in reservoir pressure determinations. The major change introduced in the present analysis is to limit the least-squares line-fitting to yield only one constant— the amount of hydrocarbon in place. The water-influx constant is then taken as proportional to the oil (or gas) in place. The constant of proportionality can be computed from estimates of effective compressibility and reservoir water saturation. It is also pointed out that the commonly used least-squares analysis assumes all of the uncertainty to be in the dependent variable. The material balance should be arranged so that this condition is fulfilled if correct inferences are to be made from statistical calculations. Examples are shown of the application of the new technique to gas reservoirs—both hypothetical and real—and to the oil-reservoir example of van Ever-dingen, Timmerman and McMahon. INTRODUCTION The amount of hydrocarbon originally in place in a petroleum resenroir can be estimated by means of the material-balance calculation. Simultaneous observations of pressure and amounts of produced fluids are required, together with the PVT data applicable to the reservoir fluids. If water encroachment is occurring, it is desirable to try to infer the behavior of the aquifer, as well as the original hydrocarbon in place, from the pressure-production data. This imposes additional demands on the method of calculation, and uncertainty in the data can result in large uncertainty in the answer. In addition, if the size of a gas cap is to be established, the whole problem becomes indeterminate, as pointed out by Woods and Muskat.1 Brownscombe and Collins2 simulated a gas reservoir and its aquifer on a reservoir analyzer and derived quantitative information on the effect of uncertainty in pressure and aquifer permeability on computed gas in place. Among the various techniques of estimating the performance of an aquifer, the method of van Ever-dingen and Hurst? based on compressible flow theory, seems to have been the most generally successful (see Ref. 4, for example). In this paper we shall confine ourselves to their representation of the aquifer. In 1953,' van Everdingen, Timmerman and McMahon5 introduced a statistical technique for deriving the amount of oil originally in place and the parameters which describe the aquifer. (We shall refer to this technique as the "VTM method'', as suggested by Mueller.6) Their example reservoir had no gas cap. It has been our experience that the VTM method gives a reasonable answer when the data are very accurate, but that inaccuracy (particularly in pressure) can cause the method to break down. The effect was first observed in gas reservoirs, but has since been seen in oil reservoirs also. In this paper we present another statistical method which has been successful in achieving a reasonable answer where the VTM method has failed. In the new method, one less parameter is derived from material-balance computations. It is assumed that values can be established for effective compressibility in the aquifer and reservoir water saturation independently of the material-balance calculation. The water-influx constant can then be obtained from these data and the quantity of hydrocarbon in place.

By Frank Riddle

PRODUCTS made from the ores of the sillimanite group, and synthetic substitutes for them, have unique properties, and service tests prove that they are playing, and will continue to play, a major part in improvements in metallurgical processes. Also, they are examples of how comparatively useless, rare, or "museum" minerals have been made available in commercial quantities. Until research developed uses for them, the minerals had been observed only in small, scattered masses, or crystals. Improvements in ceramic processes and compositions have come about very gradually. In the last 10 or 15 years, several outstanding developments have been made. Of greatest interest to the mining and metallurgical engineers are those affecting the composition, necessitating the mining of new minerals, and improvements in ceramic products used in metallurgical processes.

Jan 1, 1932

By Michael Poole, Joseph M. Chelini

Most earthmoving operations using off-road, rubber tired production equipment have abnormally high total tire costs. Achieving informational control over 7 direct and 2 indirect tire cost centers can reduce tire costs more than 50 percent; a 20 percent savings is often guaranteed. This is achieved by utilizing available computer software and implementing tire information management through the engineering deparatment.

Jan 1, 1983

By John G. Cazort

In August 1957, a cutter suction dredge started the removal of overburden from a bauxite deposit near Paranam, Surinam (formerly Dutch Guiana), South America. This event marked the climax of a program of investigation, design and construction which lasted almost five years. Cutter-suction dredges are used predominantly for harbor and river work, and land reclamation. While they have been utilized to remove overburden from ore bodies, notably at Steep Rock, Ontario, and Black Lake, Quebec, the conditions under which one is being used for this purpose in Surinam are unusual. Paranam is a mining town built by Suriname Aluminum Company, a subsidiary of Aluminum Company of America. It is located on the Surinam River, about 30 miles from the Atlantic Ocean. The bauxite mining, drying and shiploading facilities have been in operation since 1941.

Jan 10, 1960

By K. P. Chong

Introduction One of the requirements of processing oil shale or other energy bearing rocks is to optimize particle sizes and permeability distributions in fragmentations as indicated by Hommert (1984). Basic to the understanding and planning of in situ fragmentation and ex situ mining of oil shale are the mechanical properties. During the past six years, an innovative and unique program was established by Chong et al. (1979, 1980a, 1980b, 1982a, 1982b) that developed an efficient methodology for standardized and simplified mechanical testing of the western oil shale. The experiments include precise, representative, and duplicable sample preparation; uniaxial static compression testing; "modified" split cylinder testing; uniaxial creep and relaxation testing under extended periods of time; dynamic testing with varying strain rates; and 3-D constitutive relationships. However, as far as the fracture mechanics is concerned, as Edl (1980) pointed out, there is still a lack of understanding "of the fundamental explosive rock breakage mechanisms," which "has necessitated extensive reliance on very costly empirical approaches." Fracture mechanics of rocks and oil shale (Costin, 1981; Schmidt, 1977; Abou-Sayed, 1977; and Barker, 1977) has been based on conventional fracture mechanics using regular notched samples with limited variations of oil yields and assuming the material to be isotropic and elastic (Kobayashi, 1975; Caddell, 1980). A cylindrical double cantilever beam (DCB) specimen with a "V" slot, known as a short rod specimen, has been used by Barker (1977) to determine fracture toughness of rock materials. The inherent geometric stability of the reinforced DCB specimen makes it suitable to be used with all brittle materials. Due to its remarkable stability for the initial crack growth, the DCB specimen can be used for dynamic fracture toughness testing as well. This specimen is more suitable for the evaluation of fracture toughness at high strain rates than most other fracture specimens. However, Barker's DCB specimen is not very well adaptable for short cores or layered rocks since the specimen contains numerous layers (say in a 100-mm (4-in.) long specimen), and the rock properties change from layer to layer. Schmidt (1977) studied the fracture mechanics of oil shale with two oil yields, using notched beams. Using several independent established testing methods, Costin (1981) pioneered the investigation of the static

Jan 1, 1986

By Yinchang Wang

1. INTRODUCTION 1. Subject, and Scope The formation of the oxidized ores of zinc has been recognized as a subject of great importance in economic geology. For many years these ores have been much sought, partly because they are more desirable for metallurgical treatment and partly because they are apt to be freer from gangue than is the sulphide of zinc. Up to very recent years the oxidized ores were the principal source of the metal and at present they still furnish a large portion of the commercial production. . The oxidized ores of zinc include six minerals, as shown in the-following table

Jan 9, 1915

By Richard F. Miller, W. E. Milligan

Work was undertaken two years ago at the Hammond Laboratory for the purpose of determining the magnitude of the elastic range in single crystals of pure metals by means of creep tests, the assumption being made that if a true elastic range exists, the elastic limit represents the maximum stress for no creep. A sensitive extensometer was constructed, and creep tests were made on zinc single crystals at a variety of loads and temperatures1. It was soon discovered that there is no measurable elastic limit in ductile zinc single crystals at, or above, room temperature. The inference that pure metallic single crystals may not possess a definite elastic range was not justified, however, since zinc had been tested in creep only above its recrystallization temperature, and several investigator2,3,4 had already shown that above the recrystallization temperature polycrystalline metals will flow under very small stresses, while below that temperature stresses of a much larger magnitude are required. For that reason, it was decided to extend the study of the elastic limit to other metals having a higher recrystallization temperature than zinc. Aluminum and silver were selected, because of the ease of obtaining pure materials and of preparing large single crystals, and because the crystallo-graphic glide system of these metals is well known. Owing to the limited time available, the elastic range was investigated by slow tensile tests rather than by creep tests. Production of Specimens A luminum Recrystallized single crystals were prepared from 99.95 per cent aluminum supplied by the Aluminum Company of America. The ingots were melted in an Acheson graphite crucible in a gas furnace, and cast

Jan 1, 1937

By C. W. Spencer, F. G. Hochgraf, R. F. Cheney

Columnar grained specimens of nickel, containing 0.25 pct Si and 0.22 pct Mn, have been exposed to liquid bismuth in the temperature range 670° to 1050°C. Under isothermal conditions the liquid penetration rate is constant. The activation energy for the process is 22,000 cal per g-atom. Small amounts of plastic deformation, introduced into specimens prior to exposure, increase the penetration rate. The slou. step in liquid film penetration is associated with a reaction which occurs at or near the leading edge of the film. Either transfer of nickel across the liquid-solid inteqace or diffusion in the grain boundary ahead of the liquid film is suggested. Aliquid metal, if brought into contact with the surface of an unstrained solid metal, will usually penetrate to some extent into the grain boundaries of the solid. Under isothermal conditions the extent of penetration after any particular time of exposure is related to the relative magnitudes of the interfacial tensions concerned.1,2 If the liquid-solid interfacial tension is less than one-half the grain boundary tension the liquid may penetrate at a relatively rapid rate for an indefinite distance into the grain boundary surfaces. If the liquid-solid interfacial tension is greater than one-half the grain boundary energy, liquid penetration occurs at a continually decreasing rate so that after the liquid has penetrated to a relatively short distance below the surface the process essentially ceases.3 Many observations of a qualitative nature concerning inter crystalline attack by liquid metals have been reported, for example, liquid bismuth upon copper,' liquid mercury upon brass,4 and liquid mercury upon nickel.' Scheil and Schessl determined the rate of penetration of liquid bismuth into the grain boundaries of hot rolled copper rod? At constant temperature, penetration rate was found to be independent of the depth penetrated, the rate in- creasing with increasing temperature corresponding to an activation energy of 20,000 cal per g-atom for the process. It was suggested that at lower temperatures the liquid travelled mainly along lines of three grain intersections while at temperatures greater than 1000°C essentially all grain boundary surfaces were covered. Recently, in a study of copper bicrystals having a common [loo] axis it was found that at 649°C bismuth penetrated 22, 25, and 63 deg boundaries while it did not penetrate 2, 12, 15, and 72 deg boundaries.' Elbaum reported that liquid gallium penetrates aluminum grain boundaries to a depth of 0.6 cm after 11 hr at 27°c.8 Assuming that the rate controlling step in the process was diffusion down the liquid film to the specimen surface, a diffusion coefficient of 10-5 cm2 per sec was calculated. This paper reports a study of the penetration of bismuth-nickel liquids into the grain boundaries of a nickel alloy, containing 0.25 pct Si and 0.22 pct Mn as principal alloying elements. The phase diagram

Jan 1, 1962

By M. Kaufman, A. E. Palty

THE mechanical properties of an alloy under given test conditions are in the main determined by the grain size and the phases present, their distribution and temperature-time dependence. Alloys intended for use at elevated temperatures, especially multiphase alloys depending upon precipitation reactions for strengthening, are particularly susceptible to changes in the phases present. Unfortunately, for modern superalloys, very little published information exists which relates the mechanical properties to the basic structural variables. The present work is an effort to do this for an alloy widely used in aircraft gas turbines and related applications, Udimet 500.* The mechanical properties inves- two heats is within the normal specifications for the alloy. However, the elements which most strongly influence the phase reactions, C, Ti, Al, and Mo, are comparable in the two heats. There was no intentional addition of boron, but normal pickup is about 0.002 pct. The vacuum-melted material was received in the form of centerless ground wrought bar stock % in. diam. PHASE STUDIES A) Methods—Two methods were used to determine the phases present: X-ray diffraction measurements on electrolytically digested residues, and microscopic examination. No single commonly used electrolyte will reveal all the phases that may be present; therefore, two complementary acids were selected: HCl and H3PO4. The necessity for this will be shown below in the results. The acid concentrations used were 10 pct HC1 in alcohol and 10 pct H3 PO4 in water. The current density was maintained below 0.1 amp per sq in. Residues were rinsed and separated by centrifuga-tion. X-ray diffraction patterns were obtained in a 114 mm Debye-Scherrer type camera using cobalt radiation. A temperature of 2250°F was selected to obtain as complete solutioning of phases as possible without encountering incipient melting. Specimens were

Jan 1, 1961