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By J R. "Dick" Daniel

Over the past several years, the Hercules Technical Service Group for the Explosives Department has produced a series of programs for the TI59 programmable calculator dealing with explosive application problems. These programs have been made available to both our internal staff and to the Hercules explosives distributor organization. Several of these programs have found good acceptance and wide usage.

Jan 1, 1984

By Tassilo Baur

Explosives are used in the entertainment industry in a wide variety of applications. Live performances such as automobile races, air shows and the like have incorporated the use of explosives into their programs. Even art work has been created employing explosive materials and techniques. The primary entertainment use of explosives, however, remains in motion pictures, television, theater and related fields where it comes under the auspices of special effects. Much of it falls roughly into the category of demolition, though the object being demolished may range from a cigarette in a person's mouth or clothing worn by actors to large objects such as automobiles, aircraft, or boats. This paper will attempt to provide an overview of the materials and methods by which these special effects are created as well as highlight the unique problems encountered in this field and their often equally unique solutions.

Jan 1, 1992

By Clarence Zink

Aside from the mechanical properties and process of actual rock breakage, rotary drill bit performance is affected by several “post breakage” items: cuttings size, flushing air pressure, flushing air volume, cuttings load, drill hole geometry, etc. We all recognize that more efficient drilling creates bigger cuttings, more air pressure cleans the hole bottom better, more air clears the cuttings from the hole, and a better hole geometry allows cuttings to escape with a minimum of “regrind”.

Jan 1, 2006

By Conny Sjoberg, Finn Ouchterlony, Bjorn Jonsson

This contribution reports an investigation of the blasting damage in the contour of an access ramp to a Swedish underground laboratory for nuclear waste related studies. Near zone vibration measurements were made for 7 rounds and the results converted to a site specific scaling law. A simple engineering correction for the influence of the charge length wee developed and the resulting equations used to predict the damage zone depths of three different drilling and charging patterns.

Jan 1, 1993

By Y Omura

If dynamite is used in hot metal mines, it may be subject to decomposition, and the increase in nitroglycol vapour under the high temperatures causes bad headaches of workers. Also the explosives containing ammonium nitrate are very dangerous when mixed with sulfide ores at a high temperature!. Therefore we developed a heat-resistant water gel explosive which is safe to be handled at these hot metal mines.

Jan 1, 1983

By Salah A. Taqieddin

The blast casting technique of removing overburden is an innovative technique which was successfully used in the mining of certain surface coal and quarries. This method was found to be efficient in minimizing the labor and equipment cost while accelerating mining operation with safety. This method was successfully applied to horizontal as well as to dipping coal seams. Also it was practically applied to single as well as to multiple ore bodies

Jan 1, 1992

By J Foklesi, G Bohus, D Benedek

The breakage process in blasting takes place in space and in time and the latter will determine the degree of fragmentation, shape of the muckpile and the extent of displacement. The shock wave travels at the velocity of sound in the material and it can easily be measured. The cracks' velocity is only 0.38 % of the velocity of sound. The number of cracks at any distance from the explosion cavity, their length and the time of development can be calculated.

Jan 1, 1986

By W. J. Birch

The recording of information is critical to the blasting process, whether it be for planning purposes, statutory requirements or environmental compliance. The review and analysis of past data can play a key part in a blast.s design. Statutory records must be held to preserve operational licenses and well-maintained monitoring records are a vital defence for today.s litigious society. However a single blasting event can be responsible for generating vast amounts of data. This information maybe collected pre or post-blast and in their individual ways may have a requirement to be logged, processed, analysed, reviewed and reported before eventually being archived.

Jan 1, 2002

By R J. Hill

Blasters are well aware of the problems and expense faced when trying to load in wet bore holes; problems of poor coupling and poor density, as well as the expense of higher priced cartridge product. In answer to these problems, I developed a system for dewatering using nozzles with lay -flat plastic liners which I have used successfully over the last few years. I found the system not only gave me better shots than I could have expected in the circumstances, but also dramatically decreased costs. The system has been adopted by two large roading contractors and a quarry operation in Eastern Canada.

Jan 1, 1986

By Scott Gustfason, Richard N. Snyder

What is a safe stand-off distance? Recent mishaps using conventional blasting equipment have seen flyrock as distant as 3,750 feet from the blast area, or close to three-quarters of a mile, therefore, whether below ground, under water, in surface quarries or at a structural demolition site, data signals riding a radio wave promise a new horizon for the users of both electric and non electric blasting circuits.

Jan 1, 1987

By William Everett, Jack Eloranta

United Taconite is an iron ore mine operated by Cleveland-Cliffs Inc (Cliffs) located near Eveleth, Minnesota. The mine, originally known as Eveleth Taconite Mines, was purchased in December 2003 by Cliffs (70%) and Laiwu Steel (30%). The mine site, known as the Thunderbird Mine, produces taconite ore for delivery by rail to the company’s Fairlane plant, located approximately 10 miles to the south near Forbes, Minnesota. At the plant, the crude ore is ground, concentrated and processed into pellets for steel industry customers. Total pellet production capacity is about 5.4 million long tons (Ltons) per year.

Jan 1, 2006

By Guillermo Silva

A novel, ultra-low density explosive composition, particularly suited for wall control and other applications requiring customising of the explosive’s energy output, has been developed. Being reactive in nature, the low density explosive enables the controlled dilution of dry blasting agents from their nominal densities down to values slightly less than 0.10 g/cm3. The product has been detonated at densities of 0.07 g/cm3 in diameters as small as 50mm under confined conditions, using a 227 g (l/2 lb.) primer. Recorded velocities of detonation ranged between 1200 m/set and 2200 m/set for densities between 0.07 and 0.2 g/cm3. Theoretical velocities ranged from 1700 m/s to 2500 m/s for the same density range. The low density explosive was insensitive to initiation by a blasting cap which is a desirable feature for transportation purposes. Mixing of the product with ANFO has been accomplished with minimum segregation making it suitable for applications where reduction of pressures are necessary.

Jan 1, 2000

By Dale S. Preece, Lee M. Taylor

Computer simulation of the physics involved in conventional rock blasting can be split into two phases; transient stress wave propagation and rock motion. Because the two phases involve totally different mechanisms and time scales, they must be numerically modeled with two different computer programs. The first phase is usually modeled with a finite element or finite difference code which treats the rock as a continuum and simulates the transient stress wave and subsequent fragmentation of the rock. The second phase is usually modeled with a distinct element technique where the rock mass after fragmentation is no longer treated as a continuum but as a finite number of distinct particles that interact with each other through collision mechanics.

Jan 1, 1989

By P Wapner, C Lo Edwards, S CO Schmidt, J N. Johnson, R Oliver

Shale oil recovery rates that can be achieved in underground in situ retorts can be strongly influenced by the shale breakage and fragment-size distribution achieved during rubblization. Since the fragmentation pattern in the retort is a direct result of the blast design used for rubblization, the characterizing blast parameters should be carefully selected. Explosives should be matched to the host material and blast geometries properly chosen so that the required fragmentation results are achieved at optimum costs. Special attention must be directed to selecting blast parameters that produce uniform bed permeability, suppression of fines, proper fragment size distribution, and minimal damage to the retort walls and ceiling. The influence of joints and natural fractures should also be known. In instances where the requisite blasting parameters are unknown, they should be determined from test blasts.

Jan 1, 1979

By Michael Wieland

Delay blasting in underground coal generates shock waves and rifting forces that damage charges remaining in the blast pattern. Damaged charges detonate poorly, raise fume toxicity and reduce coal breakage. Such circumstances could be prevented by using explosives resistant to cross-hole interaction damage. The design of rugged explosives is fraught with contradictory requirements, but tradeoffs related to hard-particle size characteristics prove useful. Hard particles, related voids or trapped bubbles represent reaction nucleation centers which strongly influence the performance of coal mine explosives.

Jan 1, 1992

By John C. Brulia

PowerAN is a tradename of Atlas Powder Company for a new line of explosive products comprising blends of emulsion and ANFO in a variety of bulk and packaged grades. The bulk PowerAN grades are either augered or pumped depending upon emulsion content. Augered PowerAN blends contain up to 60% emulsion. Pumped PowerAN grades have an emulsion content of 75% or higher. The blending of PowerAN is usually accomplished at the borehole to satisfy specific borehole conditions. Packaged PowerAN grades are produced in several types of mix plants in diameters of 4" and greater. PowerAN 300 (30% emulsion) and PowerAN 500 (50% emulsion) are the two most popular grades and their chief application is as an economical, high energy replacement for ANFO HD in wet holes. PowerAN combines the cost effectiveness of ANFO with the high performance of emulsions, permitting the blasting engineer to strike an optimum balance between drill pattern expansion and increased productivity according to need.

Jan 1, 1985

By Ingvar Hansson, Bjorn A. Jonsson, Bernt Larsson

In the Kiruna Research Mine, Sweden, four large open stopes have been mined, leaving intermediate piIlars and crown pillars. At the final stage of mining mass blasting of the crown pillars above two of the stopes was carried out. The crown pillars contained some 290,000 tons of iron ore. In the mass blast a new initiation technique was used, utilizing the new non-electric system NONEL ? UNIDET. The blasting technique including vibration control is described. The mass blast resulted in high recovery, good fragmentation and low vibration levels.

Jan 1, 1986

By Calvin Konya, Theodore R. Myers, Robert Lundquist

The design of a single, large mass blast using ring drilling may take two to three months. This time requirement inhibits the evaluation of multiple designs. It also reduces the flexibility to redesign a blast when a parameter affecting the blast changes. Manual preparation exposes the design of a ring blast to a greater probability of human error. The use of Computer Aided Design (CAD) can help to overcome the shortcomings of manual design preparation. High speed electronic calculation, as well as programming, allow for many designs to be considered before blasting. Parametric programming allows single or multiple parameter changes to be introduced into an existing design, such as changes in drilling equipment, variations in ore density or changes in explosive. Exposure to human error is reduced by programming that performs calculations and produces graphical displays for review by the designing engineer. The goal of achieving desirable fragmentation for the minimum cost, when using ring blasting, is obtainable using blasting design techniques and CAD. Multiple designs can quickly be generated and costed, producing cost curves that indicate an optimum design with respect to cost.

Jan 1, 1990

By Gary L. Self, Ronnie Daniel

With the advent of large scale blasts utilizing overburden casting techniques, it was imperative that an ultra reliable surface delay system be developed. Shock tube and detonating cord surface delay systems have been hampered by the lack of a reliable easy-touse method of incorporating multiple paths of initiation to each hole. Two new redundant nonelectric delay systems have been developed utilizing multiple signal paths to allow a higher degree of safety and reliability. The first system designed uses a combination of detonating cord and nonelectric shock tube delays to allow multiple delay paths to each hole. The second system incorporates a new all shock tube delay system which allows multiple delay paths while minimizing over-pressure by eliminating detonating cord trunk lines. These two redundant systems have been used in over 500 production blasts without any misfires due to surface cut-offs or detonator malfunctions.

Jan 1, 1989

By Michael S. Wieland

Delay detonators that are damaged by cross-hole wave interactions degrade blasting work and raise the risk of incidents. Damaged detonators impose risk, because they can retain sensitive explosives that respond to stray energy during recovery, inspection or disposal. Laboratory techniques were developed to rank the ruggedness of delay detonators under replicated field-shooting conditions. The hazards are tremendously magnified if trial detonators are installed directly in secondary explosives to rank initiation strength. Therefore indirect ranking techniques were sought that mitigate the risks without compromising the worthiness of the method. Four types of hardware fixtures, referred to as simulators, were developed to yield distinct forms of transient compression. The shock and rift versions generate compression pulses representative of in situ waveform components. The waiting time, until the trial detonator functions, duplicates typical delay periods. The trial detonator is mounted within water, which has a density and inertial resistance comparable to most blasting explosives. The work output from the trial detonator explosion is registered as fixture wall-expansion. This work output determines malfunction results, regardless of which type of simulator is used.

Jan 1, 1997