Search Documents

By Z. Zitron

In 1978 the South African Coal Processing Society (SACPS), together with the Institute for Energy Studies of the Rand Afrikaans University, ran a school on coal processing. This was judged by both the organizers and the participants to have been extremely successful. As a result, it was decided to hold a second coal school in 1980. NIM reports Report no. 1958 A mineralogical investigation of sulphide-bearing chromitite from the Loskop Dam ar..a.(10th Feb., 1978; reissued 1st De!)., 1980). Report no. 2067 List of unrestricted NI M publications issued from 1966 to 1980. Report no. 2076 Wet high-intensity magnetic separation. Laboratory tests conducted in 1978 and 1979. Report no. 2083 The determination, by anodic-stripping voltammetry, of zinc and lead in six NIMROC reference samples. Report no. 2086 An automatic sampling probe for use in the carbon-I npulp process.

Jan 1, 1981

By G. J. Wright, M. J. Neale

As machines become more complex and vital to our way of life, any disturbance or failure of their proper functioning tends to have serious consequences. To prevent such failures, increasing attention is being paid to techniques for the monitoring of machinery condition or 'health'. Of the many methods available, examination of the lubricant and any particles it contains forms a basis for interpretation of the conditions of operation, and the rate and severity of degradation of the moving parts, in a machine. Many techniques of wear-debris analysis, such as spectrographic oil analysis and ferography, are available indicate the composition, shape, size, and concentration of contaminants in a lubricant. This paper reviews the important aspects of wear-debris analysis as an integral component of machinery condition monitoring, and gives an insight into the selection of appropriate techniques and the information that can be obtained from each.

Jan 1, 1987

Knelson concentrators are commonly used to recover fine liberated gold in gold processing plants. The decision to employ a gravity gold circuit consisting of centrifugal devices such as Knelsons is primarily taken on the results of GRG tests, among other considerations. While the GRG test is considered a material characterisation test, which is useful in the design stages, its use in evaluating the performance of an existing unit is questionable. The problem is exacerbated by the fact that it is time consuming and costly. This paper examines the validity of the GRG test for performance evaluation and discusses alternative test work that can be performed to evaluate the performance characteristics of an operating machine. Principles that are useful in selecting optimal operating parameters, such as optimal fluidising water flow rate for a given ore/machine combination, are also discussed and illustrated with laboratory and plant data.

Jan 1, 2007

H. W. Glen (ed.). Proceedings of Asbestos Symposium, Johannesburg, South, Africa, 3rd-7th, October, 1977. Randburg, National Institute for Metallurgy, 1978. 158 pp. (Copies obtainable from the Department of Mines, P.O. Box 4584, Johannesburg, 2000 South Africa.) This Symposium, which concentrated on the theme of dose-response relationships for asbestos-related diseases, was attended by an internationally representative group of experts in this field. Bulk solids The Powder Advisory Centre announces its third annual International Conference on Bulk Solids Swrage, Handling and Flow, to be held at the Holiday Inn, Liverpool, on 7th to 9th November, 1978. This sequel to the extremely successful November '76 Stratford and November '77 Nottingham Conferences is again to be co-sponsored by a number of internationally acknowledged professional societies, including the Institute of Materials Handling (through its Bulk Solids Panel), the Institution of Production Engineers, and the American Society of Mechanical Engineers (through its Materials Handling Engineering Division). NIM reports Report no. 1943 A review of the literature on the separation and determination of rare-earth elements. (23rd Mar., 1978.) Report no. 1947 The cation- and anion-exchange behaviour of various base-metal chlorides in polar organic solvents. (lOth Mar., 1978.) Report no. 1948 The measurement of trace amounts of gold in solution by atomic-absorption spectrophotometry and carbon-rod atomization. (28th Feb., 1978.) Report no. 1949 The kinetics of the leaching of zinc sulphide concentrates in acidic solutions containing ferric sulphate. (23rd Mar., 1978.) Report no. 1950 Factors affecting the carbon contents of alloys formed during the prereduction of chromite ores. (31st Mar., 1978.) Report no. 1952 The effect of slag composition on copper losses to silicasaturated iron silicate slags. (31st Mar., 1978.) Report no. 1953 A fundamental investigation into the depression of copper-activated sphalerite. (28th Apr., 1978.) Report no. 1956 An improved ion-exchange separation of rare-earth elements for spectrographic analysis. (10th Mar., 1978.) Report no. 1960 The recovery of ferrochromium from furnace slags and related products. (20th Aug., 1976; declassified 31st Mar., 1978.) Process instrumentation The National Institute for Metallurgy and the South African Institute of Measurement and Control are organizing a symposium that will draw the attention of researchers and industrial workers to the importance of metallurgical process instrumentation.

Jan 1, 1978

Infacon 74 The National Institute for Metallurgy, the South African Institute of Mining and Metallurgy, and the Ferro-Alloy Producers' Association of South Africa extend a cordial invitation to participate in the International Ferro-alloys Congress to be held in Johannesburg, South Africa, in April 1974. Obituary RICHARD AUSTIN COOPER On the 31st March 1972, a once very active member of the Institute, R. A. Cooper, died at the age of 82. He had served on the Council for many years and was Vice-President in 1933/34. ALEXANDER JEREMIAH ORENSTEIN CB., CM.G., C.B.E., LLD., D.Se., M.D., M.R.C.S., F.R.CP., F.R.S.H. Dr Orenstein, who died on the 7th July 1972 at the age of 92, was so well known and so widely acclaimed during his lifetime that it is difficult to add to the tributes which have already been paid to him.

By G. A. Bezuidenhout

Lonmin Platinum installed a concentrated mode dual-alkali scrubber at the smelter in Marikana in 2002. The dual-alkali scrubber was the technology of choice at that time as a sulphur fixation plant, due to the perceived benefits of handling both the high SO2 concentrations of converter off-gas and the swings in SO2 concentration that are linked to Peirce-Smith operation. Owing to current and impending legislative requirements for air quality and waste, Lonmin is currently considering additions to the dual-alkali plant, but is also evaluating alternative technologies for sulphur fixation. This paper reviews the decision of Lonmin to install a concentrated mode dual-alkali scrubber and presents plant performance achieved. It also describes the important control variables and sensitivities of the plant, and the final product that is produced by the operation of the plant. The legislative requirement that drives the Lonmin technology evaluation is also discussed.

Jan 1, 2012

Book review Burkin, A. R. (ed.) . Leaching and reduction in hydrometallurgy. London, Institution of Mining and Metallurgy, 1975. £10. hydroxide pyritearsenopyrite NIM reports Report no. 845 A n electron-microprobe study of the nickel distribution in a serpentinite from Volspruit, Potgietersrus. (22nd Oct., 1969; re-issued Dec. 1975). Report no. 1546 Pilot-plant smelting campaign on iron ores from Tete. (22nd May, 1973; re-issued Jun. 1976). Report no. 1557 Cost estimates for the production of pig iron in the Tete district of Mocambique. (18th Jun., 1973; re-issued Jun. 1976). Report no. 1600 Dilute-acid leaching of slag from Tete ore. (20th Nov., 1973; re-issued Jun. 1976). Report no. 1602 The roasting of Tete slag for the extraction of vanadium. (20th Nov., 1973; re-issued Jun. 1976). Report no. 1635 Magnetic separation tests on Tete slag and ore. (30th Apr., 1974; re-issued Jun. 1976). Report no. 1671 Pyrometallurgical retreatment of a slag for the recovery of vanadium. (11th Oct., 1974; re-issued Jun. 1976). Report no. 1785 Some thermodynamic aspects of systems relevant to the flotation of sphalerite. Report no. 1808 Spectrophotometric determination (with pyrocatechol violet as chromogenic agent) of aluminium in zirconium metal and in the residue from anodesludges. Report no. 1813 The economic potential of some pegmatites from the Kenhardt area in relation to the trace-element content of their border zones. Report no. 1817 The rapid determination by X -ray-fluorescence spectrometry of tungsten in tungsten ores and concentrates. Report no. 1820 The thermodynamics of the formation of chlorocomplexes of iron (III), cobalt (II), iron (II), manganese (II), and copper (II) in erchlorate medium.

Jan 8, 1976

By V. E. Ross

A computer program was developed that incorporates a novel analysis of the behaviour of the froth in full-scale cells to predict the performance of the froth over a wide range of operating conditions. The program has the distinct advantage that it can be easily implemented on a microcomputer, which allows rapid computation and processing of the results. The program utilizes experimental data obtained in flotation-plant and laboratory testwork to provide parameters for the froth model under an initial set of operating conditions. These parameters can then be used in conjunction with a model describing the transfer of material from the pulp to the froth to predict the performance of the cell when its dimensions and operating variables are changed during scale-up.

Jan 1, 1987

Contribution by J.S. Kuijpers* Kirsten's paper discusses the potential for seismic activity on faults in relation to depth, span, stope support, and discontinuity strength, and puts forward some explicit conclusions. Quoting from the author, the main conclusions are as follows, together with my comments. Author's reply The author gratefully acknowledges the contribution to his paper. It provides further elucidation to the very complex problem of quantifying the effects of mining-induced seismicity. The mechanical behaviour of rock under seismic excitation has been sadly neglected over the past twenty years, during which attention was almost exclusively focused on the study of the spatial location of seismic events. It is to be lamented that, on the eve of South Africa's movement to significantly greater depths of mining, so little quantities information is known about the mechanical effects of seismicity. It is a challenge at this stage to make up for this lapse in knowledge in the shortest possible time.

Jan 1, 1994

By R. Meyjes, P. Davies

Keywords: Pyrometallurgy, furnace, smelter, engineering company Metix is a private smelter engineering company wholly owned by its management. Its main lines of business in the ferro-alloy industry being: - turnkey smelter projects (LSTK) - engineering, project, and construction management projects (EPCM) - specialised furnace equipment comprising: ? complete electrode columns, including forged copper pressure rings and contact shoes, as well as fail-safe slipping devices ? water-cooled roofs ? bus-tube systems ? feed systems ? cooling systems ? linings ? off-gas systems ? tap-hole drills & clay guns - furnace power supply systems - ore agglomeration & sinter plants - feasibility studies & due diligence reports - technical consulting for investment banks - project procurement & cost control Metix management experience includes around 130 combined years of contacts and experience in the South African smelter industries. Over 30 furnaces have been built, for processes including FeCr (high, medium, and low carbon), FeSi, FeMn (high and medium carbon), SiMn (ultra low carbon), Si metal, and FeV.

Jan 1, 2006

By R. T. White

The usual figures quoted for water usage in South African gold mines are 1 ton of water used per ton of rock broken, which represents a consumption of 4000 litres of water every second. Owing to the limited sources under ground water, the high cost of surface-water supplies, and the environmental problems of effluent disposal, water IS recycled continuously for underground use. This paper reviews the various types of water treatment and why water needs to be treated. The uses of lime and some flocculants are considered, since much of the mine service water requires only simple neutralization and clarification. Where mining depths necessitate the installation of underground refrigeration plant, more stringent water requirements must be met, and where plant performance is to be maintained, the prevention of system scaling and corrosion is necessary. The families of chemicals added to provide such protection are outlined, together with a description of the mechanisms of control.

Jan 1, 1985

By M. W. Grodner, J. Maaren, G. Guler, J. K. Schweitzer

The selection of the most suitable mechanized mining strategy has to consider the geotechnical environment in which it will be operating. A mechanized mining method or machine is designed to a given set of specifications to work within an environment. The geological conditions that define this environment are fixed—detailed information of these conditions for design specifications is thus critical. Two major classes of geotechnical parameters are defined—critical and design. The critical controlling factors are a result of mineral composition, size, shape, abundance, assemblage and associated texture, as well as discontinuity type and orientation. Design parameters are specific to each deposit, and their nature cannot be broadly described, as with the critical factors. It is shown that for major deposits in South Africa, namely the Witwatersrand Basin (gold), the Bushveld Igneous Complex (PGEs) and the Karoo Coalfields that by incorporating geological and geotechnical information that appropriate mechanized mining methods can be deduced, and that the performance and design parameters of specific technologies can be determined

Sep 1, 2001

By Siemag Transplan GmbH

At the Hansa Mine in Dortmund, Germany, coarse run-of-mine coal, up to 60 mm in particle size, has been brought to the surface hydraulically from a depth of 850 m since November 1977. Hoisting is done by a three-chamber pipefeeder, by means of which up to 400 t/h can be lifted. The pipefeeder operates without problems, and has so far shown itself to be efficient and reliable. Vertical hoisting can be carried out by water supplied from the surface, from underground, or from a surface water supply in combination with minewater from underground. Water that flows into the mine, which would in any event have to be pumped to the surface, can be utilized for hoisting operations. The energy costs per ton of coal for a lifting height of 850 m vary between 41 and 62 South African cents, and therefore lie within the range of costs that apply to conventional hoisting.

Jan 1, 1980

By R. B. MacGillivray

The No. 2 Seam at Van Dyks Drift Colliery was found to be made up of six easily recognizable bands or plies of differing qualities. Not only did the plies differ from one another in quality, but their thickness and quality varied laterally across the mine. The economic production of a Iow-ash blendcoking coal for supply to the Japanese Steel Mills called for the mining of different portions of the seam. The portions that could be extracted economically varied in thickness and position within the No. 2 Seam across the mine. A unique system of selective mining had to be developed involving the dispatch of two separate streams of coal out of the mine. Conventional American mechanized pillarand-stall mining was used, and the productivity was improved by the installation of twin conveyor belts into a double-header section. The method of grade control that was instituted to ensure efficient extraction of the available coal reserves is described.

Jan 1, 1985

By C. Ringas

Pipelines are used extensively in industry to convey various products. Internal corrosion of pipelines can lead to perforation and leakage of the product. A growing problem, not often accurately recognized, is internal corrosion of pipelines caused by bacteria. Microbiologically-induced corrosion (MIC) refers to corrosion caused by a variety of micro-organisms. This form of corrosion is not widely recognized in many industries, although it is widespread and causes many corrosion problems in pipelines, both internal and external. Sulphate-reducing bacteria (SRB) are responsible for the bulk of the corrosion problems caused by MIC. Corrosion caused by SRB is found extensively in water pipelines conveying raw, potable and waste water, as well as in pipelines conveying slurries. This problem also occurs in pipelines conveying crude oil. This paper describes internal corrosion problems of slurry pipelines caused by bacteria and outlines mitigation methods to improve slurry pipeline integrity, thereby extending the life of such pipelines.

Jan 1, 2007

By F. Hees, A. H. Bracken, L. I. Boshoff

"Biological cementation of the Mandena heavy mineral sand deposit in Madagascar was causing difficulty in dredge mining and hence in planning and control of production rates. An investigation was initiated to better evaluate the geotechnical properties of the orebody by defining the distribution and geotechnical properties of the cemented strata, in order to generate a site-specific geotechnical model for the deposit. The geotechnical characterization was developed by an integrated approach using several ground investigation techniques such as piezocone (CPTu) testing, geotechnical drilling, standard penetration testing (SPT), as well as laboratory testing. The final outcomes of the investigation included a 3D geotechnical model showing the distribution and extent of the cemented areas, as well as the typical geotechnical parameter ranges associated with each of the defined geotechnical units. The interpretations developed were incorporated into the mine and production planning to ultimately optimize operational planning and control.IntroductionQIT Madagascar Minerals (QMM) is a heavy mineral sand mining operation at Mandena, near Fort Dauphin in Madagascar. During the final planning and commissioning stages of the project, the need to fully characterize the unusual geotechnical conditions was identified and a geotechnical investigation became necessary.Nature of the problemDuring the commissioning phase it was found that mining production was being hampered by biologically cemented/indurated layers encountered within the sands. Closer inspection of the indurated horizons in the dredging face revealed that these layers contain a high loading of bacteria and fungi. It appears that the bacteria produce an extracellular (outside the cell) polysaccharide (i.e. sugar and carbon salts), which form a gelling biofilm to trap nutrients. There are a number of different bacteria. The fungi, on the other hand, produce a network of fibrous strands that bind the sand grains together. Thus both bacteria and fungi probably contribute to the ‘apparent cohesive’ strength or binding of the indurated sand (Lynn, 2008)."

Jan 1, 2017

By D. -H. Park, G. -j. Kim, Y. -J. Park, C. -S. Hong, S. -Y. Choo

To evaluate the quantitative tunnel behavior influenced by characteristics of discontinuity, this pa-per executes the parametric study using 2 and 3-dimensional DEM analysis. First of all, this study finds that displacement and the stress of shortcrete are proportioned to frequency of joint and rockbolt axial force is adversely proportioned too. Secondly, it is found that the most sensitive in-put parameter used in Barton-Bandis(BB) model is residual friction angle. Finally, when joint sets are encountered at tunnel excavation face, to identify the most critical joint orientation is very crucial for a stability of tunnel. La thèse a pour but d’étudier les influences sur la stabilité du tunnel, au niveau du réseau de la discontinuité et de la valeur de sa nature aquis par le projet récemment exécuté en vue de mener à l’analyse quantitative de cette stabilité, en appliquant chaque différent paramètre comme la fréquence de diaclase, la constante de résistance des modèles de Barton-Bandis(BB) ainsi que la relation entre le sens d’excavation du tunnel et le réseau de diaclase en 3 dimensions. En fait, cette étude nous a montré que la fréquence de diaclase s’accroît proportionnellement au déplacement et à la contrainte du béton projeté. L’angle de friction résiduel s’est montré le plus sensible à la stabilité du tunnel parmi les modèles de BB. Aussi à travers l’analyse à 3 dimensions, il s’est vérifié que si l’angle de pente du groupe de diaclase est horizontal entre l’axe du tunnel et la direction, il donne une influence importante sur le comportement du tunnel. En particulier, l’influence était la plus importante sur un fond rocheux dont la diaclase horizontale est grande. Um das quantitative Verhalten des Tunnels zu bewerten, eroertert dieses Papier eine parametrische Studie mit Hilfe der DEM Analyse. Auch wird hier eine zweidimensionale Analyse von Ver-bindungen verschiedener Frequenzen in der Gesteinsmasse, eine sensitive Analyse von allen der im Barton-Bandis-Modell (BB) genutzten Parameter und eine Dreidimensional-Analyse mit ver-schiedenen dreidimensionalen geometrischen Veteilungen von Verbindungen ausgefuehrt. Erstens: Die Studie findet heraus, dass Vedraengung und Druck im Shortcrete proportional zur Frequenz von Verbindungen und Axialkraft der Steinbolzen antiproportinal ist. Zweitens: Es wird herausge-funden, dass die am meisten Sensitiven der im BB-Modell angewendeten Eingaben die am Ende uebriggebliebenen Reibungswinkel sind. Und schliesslich wird herausgefunden, dass wenn Ver-bindungsteile an der Tunnelaushoelungsoberflaeche ausgemacht werden, fuer die Tunnelstabiltaet die Identifikation der meist kritischen Verbindungsorientierung sehr bedeutungsvoll.

Jan 1, 2003

In August 1978, the National Productivity Institute invited entries for productivity awards, which it intended making as a recognition of firms and individuals who were contributing to the prosperity of South Africa by effecting outstanding improvements in productivity.

Jan 1, 1979

By A. Morley

It is difficult to evaluate exploration properties in a manner that is transparent, repeatable and easily re-calculated to cater for different geological interpretations, but the risk-based assessment methodology, the Geological Risk Method, developed and described by Lord et al (2001) attempts to satisfy all these criteria. This paper examines a case study example based on valuations of exploration projects conducted by SRK Consulting using this methodology, and describes some of the advantages and limitations of the method.

Jan 1, 2007

By I. H. Clark

In some mining situations, backfills are not only required to be free-standing but are also expected to provide hangingwall support. It may therefore be specified that the backfill withstand a certain calculated stress within a given time. Given the materials available, the choice of backfill composition is not always straightforward, and an approach to the evaluation of cemented tailings backfill is therefore proposed. The general use of such a method will greatly assist in both the scientific analysis of the material properties for industry-wide purposes of comparison and decision-making as regards the choice of fill.

Jan 1, 1988